Lens disassembling machine

Abstract

The utility model discloses a lens disassembling machine, include: bench, one side is provided with electrical cabinet, Y axis air cylinder, set up on the bench, the output of Y axis air cylinder is fixed with cutting material seat, X axis air cylinder, fixedly set in cutting material seat one side, clamping mechanism, set up in the output of X axis air cylinder, straight vibration feeder, set up on the bench, Z axis air cylinder, fixedly set in electrical cabinet, the output of Z axis air cylinder is provided with cutting knife, one side of Z axis air cylinder is provided with inductor, and the inductive end of inductor faces cutting material seat, the blanking box, set up in one side of Y axis air cylinder, the automation degree of this application is high, and the efficiency promotion: through straight vibration feeder automatic completion lens's order and single feeding, utilizes Y axis, X axis, Z axis air cylinder and the collaborative action of clamping mechanism, realizes the automatic positioning of lens, clamping, cutting and moves and takes the blanking, whole process does not need manual intervention, and the disassembling efficiency and continuity have been improved greatly.

Description

Technical Field

[0001] This utility model relates to the field of lens processing, and in particular to a lens disassembly machine. Background Technology

[0002] In the production, repair, or recycling of optical lenses, it is often necessary to disassemble assembled small lens modules (such as mobile phone lenses) to separate components such as lenses and brackets. Traditional disassembly methods mainly rely on manual operation, using tools such as tweezers and blades to pry, cut, and peel, which has problems such as low efficiency, high labor intensity, easy damage to precision lenses or peripheral components, poor product consistency, and low operational safety (easy to cut hands). Although there are some automated equipment on the market, they are often complex in structure, expensive, or unable to meet the requirements of precise positioning, non-destructive separation, and efficient loading and unloading of small, precision lenses. Therefore, there is an urgent need for a dedicated lens disassembly equipment that is compact in structure, easy to operate, highly automated, has good disassembly accuracy, and is reasonably priced, in order to improve production efficiency, ensure product quality, and reduce labor costs and risks. Utility Model Content

[0003] The purpose of this invention is to provide a lens disassembly machine to solve the above-mentioned problems.

[0004] According to one aspect of this utility model, a lens disassembly machine is provided, comprising: a machine base with an electrical cabinet on one side; a Y-axis cylinder mounted on the machine base, the output end of which is fixedly provided with a cutting seat for accommodating a single lens; an X-axis cylinder fixedly mounted on one side of the cutting seat; a clamping mechanism mounted on the output end of the X-axis cylinder for clamping a lens on the cutting seat; a vertical vibration feeder mounted on the machine base for feeding a single lens onto the cutting seat; a Z-axis cylinder fixedly mounted on the electrical cabinet, the output end of which is provided with a cutter, and a sensor mounted on one side of the Z-axis cylinder with its sensing end facing the cutting seat; and a feeding box mounted on one side of the Y-axis cylinder; the Y-axis cylinder, X-axis cylinder, clamping mechanism, vertical vibration feeder, Z-axis cylinder, and sensor are respectively signal-connected to the electrical cabinet.

[0005] In some embodiments, the top of the cutting seat is provided with a cutting groove, and the left side of the cutting groove has an opening for the lens to enter.

[0006] In some embodiments, the feeding end of the linear vibrating feeder has a feeding trough, which includes a first region and a second region. The first region is for placing multiple lenses, and the second region is for a single lens to pass through. The end of the second region corresponds to the opening.

[0007] In some embodiments, the clamping mechanism includes a pneumatic chuck and a clamping cylinder, the pneumatic chuck being connected to the clamping cylinder, the clamping cylinder being located at the output end of the X-axis cylinder, and the pneumatic chuck being located at the output end of the clamping cylinder.

[0008] In some embodiments, an inclined guide groove is provided on the upper side of the feeding box.

[0009] In some embodiments, the bottom of the machine tool is provided with multiple support feet.

[0010] In some embodiments, an emergency stop button is provided on the front side of the machine, and the emergency stop button is electrically connected to the electrical cabinet.

[0011] In some embodiments, the cutter is a double-edged or single-edged blade with its cutting edge facing the cutting position of the cutting seat.

[0012] In some embodiments, the sensor is a photoelectric sensor used to detect whether a lens is in place inside the cutting seat and to feed the signal back to the electrical cabinet, which then controls the Z-axis cylinder to move.

[0013] Compared with the prior art, the beneficial effects of this application are as follows:

[0014] High degree of automation and improved efficiency: The lens sorting and individual loading are completed automatically by the direct vibration feeder. The coordinated action of the Y-axis, X-axis, Z-axis cylinders and clamping mechanism realizes the automatic positioning, clamping, cutting (disassembly) and unloading of the lens. No manual intervention is required throughout the process, which greatly improves disassembly efficiency and continuity.

[0015] Precise positioning and high-quality disassembly: The cutting groove on the cutting seat is precisely aligned with the end of the vibrating feeder to ensure that each lens accurately enters the predetermined station; the sensor detects the positioning status in real time and triggers the Z-axis cylinder to drive the cutter for precise cutting.

[0016] Compact structure and safe and easy operation: All functional modules (feeding, positioning, cutting, clamping and transferring, unloading and control) are integrated on the machine, with a reasonable layout, compact structure, small footprint, and automated operation reduces the chance of manual direct contact with the cutting tools and products. With the emergency stop button, the safety of operation is significantly improved.

[0017] Cost-effective: It mainly uses mature and reliable automated components such as cylinders and sensors, combined with optimized mechanical structure design, to achieve efficient automated disassembly function while effectively controlling equipment manufacturing and maintenance costs. It has a high cost performance and is easy to promote and apply. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 for Figure 1 A magnified view of A in the middle. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] refer to Figures 1 to 2 This application provides a lens disassembly machine, comprising: a machine base 1, with an electrical cabinet 2 on one side; a Y-axis cylinder 3, mounted on the machine base 1, with a cutting seat 4 for accommodating a single lens fixed at its output end; an X-axis cylinder 5, fixed on one side of the cutting seat 4; a clamping mechanism, mounted on the output end of the X-axis cylinder 5, for clamping lenses inside the cutting seat 4; a vertical vibration feeder 6, mounted on the machine base 1, for feeding single lenses onto the cutting seat 4; a Z-axis cylinder 7, fixed on the electrical cabinet 2, with a cutter 8 at its output end, and a sensor 9 on one side of the Z-axis cylinder 7, with the sensing end of the sensor 9 facing the cutting seat 4; and a feeding box 10, mounted on one side of the Y-axis cylinder 3; the Y-axis cylinder 3, X-axis cylinder 5, clamping mechanism, vertical vibration feeder 6, Z-axis cylinder 7, and sensor 9 are all signal-connected to the electrical cabinet 2.

[0022] The working principle of the linear vibratory feeder 6 is based on vibration dynamics and precision track design. It is a mature technology for realizing automated, oriented, and single-piece feeding of small parts. As a feeding component in this application, the linear vibratory feeder 6 is a mature technology on the market. The specific structure and principle will not be explained in this application.

[0023] In some embodiments, the top of the cutting seat 4 is provided with a cutting groove 11, and the left side of the cutting groove 11 has an opening for the lens to enter. When the X-axis cylinder 5 pushes out, the lens is pushed out of the cutting groove 11 through the opening.

[0024] In some embodiments, the feeding end of the direct vibration feeder 6 has a feeding trough, which includes a first region 12 and a second region 13. The first region 12 is for placing multiple lenses, and the second region 13 is for a single lens to pass through. The end of the second region 13 corresponds to the opening.

[0025] In some embodiments, the clamping mechanism includes a pneumatic chuck 14 and a clamping cylinder 15. The pneumatic chuck 14 is connected to the clamping cylinder 15. The clamping cylinder 15 is located at the output end of the X-axis cylinder 5, and the pneumatic chuck 14 is located at the output end of the clamping cylinder 15.

[0026] In some embodiments, the upper side of the unloading box 10 is provided with an inclined guide groove 16 to prevent the disassembled lenses from accumulating.

[0027] In some implementations, the bottom of the machine base 1 is provided with multiple support feet.

[0028] In some implementations, an emergency stop button is provided on the front side of the machine 1, and the emergency stop button is electrically connected to the electrical cabinet 2.

[0029] In some embodiments, the cutter 8 is a double-edged or single-edged blade with its cutting edge facing the cutting position of the cutting seat 4.

[0030] In some implementations, sensor 9 is a photoelectric sensor used to detect whether a lens is in place inside the cutting seat 4 and to feed the signal back to electrical cabinet 2, which then controls the Z-axis cylinder 7 to move.

[0031] The specific processing procedure of this application is as follows: In the initial state, the cutting seat 4 is located on one side of the second area 13 of the vertical vibrating feeder 6. The worker places the lens to be disassembled in the first area 12 of the vertical vibrating feeder 6 (with a uniform orientation). The lens is fed by vibration. When the sensor 9 detects that a lens has entered the cutting seat 4, the electrical cabinet 2 controls the clamping mechanism to clamp the lens, and then controls the Z-axis cylinder 7 to press down to cut the lens. After the cutting is completed, the Y-axis cylinder 3 drives the cutting seat 4, the X-axis cylinder 5 and the clamping mechanism to move backward to the side of the unloading box 10. The X-axis cylinder 5 pushes out the clamping device, and the lens is pushed out of the cutting groove 11 through the opening and comes to the top of the unloading box 10. The clamping mechanism is controlled to release the lens, and the disassembled lens enters the unloading box 10 with the inclined guide groove 16, resets, and waits for the next disassembly process.

[0032] High degree of automation and improved efficiency: The lens sorting and individual loading are completed automatically by the direct vibration feeder 6. The coordinated action of the Y-axis, X-axis, and Z-axis cylinders 7 and the clamping mechanism realizes the automatic positioning, clamping, cutting (disassembly) and removal of the lens. No manual intervention is required throughout the process, which greatly improves disassembly efficiency and continuity.

[0033] Precise positioning and high-quality disassembly: The cutting groove 11 on the cutting seat 4 is precisely connected to the end of the direct vibration feeder 6 to ensure that a single lens accurately enters the predetermined station; the sensor 9 detects the positioning status in real time and triggers the Z-axis cylinder 7 to drive the cutter 8 to perform precise cutting.

[0034] Compact structure and safe and easy operation: All functional modules (feeding, positioning, cutting, clamping and transferring, unloading and control) are integrated on the machine base 1. The layout is reasonable, the structure is compact, the footprint is small, and the automated operation reduces the chance of manual direct contact with the cutting tools and products. With the emergency stop button, the operation safety is significantly improved.

[0035] Cost-effective: It mainly uses mature and reliable automated components such as cylinders and sensors, combined with optimized mechanical structure design, to achieve efficient automated disassembly function while effectively controlling equipment manufacturing and maintenance costs. It has a high cost performance and is easy to promote and apply.

[0036] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A lens disassembly machine, characterized in that, include: The machine has an electrical cabinet on one side; A Y-axis cylinder is mounted on the machine base, and a cutting seat for accommodating a single lens is fixed at the output end of the Y-axis cylinder. An X-axis cylinder is fixedly mounted on one side of the cutting seat; A clamping mechanism is located at the output end of the X-axis cylinder, and the clamping mechanism is used to clamp the lens inside the cutting seat; A vibratory feeder is installed on the machine base and is used to feed individual lenses onto the cutting seat; A Z-axis cylinder is fixed in the electrical cabinet. A cutter is provided at the output end of the Z-axis cylinder. A sensor is provided on one side of the Z-axis cylinder, and the sensing end of the sensor faces the cutting seat. The feeding box is located on one side of the Y-axis cylinder; The Y-axis cylinder, X-axis cylinder, clamping mechanism, linear vibrating feeder, Z-axis cylinder, and sensor are respectively connected to the electrical cabinet via signal connections.

2. The lens disassembly machine according to claim 1, characterized in that, The top of the cutting seat is provided with a cutting groove, and the left side of the cutting groove has an opening for the lens to enter.

3. The lens disassembly machine according to claim 2, characterized in that, The feeding end of the vertical vibrating feeder has a feeding groove, which includes a first area and a second area. The first area is for placing multiple lenses, and the second area is for a single lens to pass through. The end of the second area corresponds to the opening.

4. The lens disassembly machine according to claim 1, characterized in that, The clamping mechanism includes a pneumatic chuck and a clamping cylinder. The pneumatic chuck is connected to the clamping cylinder. The clamping cylinder is located at the output end of the X-axis cylinder, and the pneumatic chuck is located at the output end of the clamping cylinder.

5. The lens disassembly machine according to claim 1, characterized in that, An inclined guide groove is provided on the upper side of the feeding box.

6. The lens disassembly machine according to claim 1, characterized in that, The machine tool is equipped with multiple support feet at its bottom.

7. The lens disassembly machine according to claim 1, characterized in that, An emergency stop button is provided on the front side of the machine, and the emergency stop button is electrically connected to the electrical cabinet.

8. The lens disassembly machine according to claim 1, characterized in that, The cutter is a double-edged or single-edged blade, with its cutting edge facing the cutting position of the cutting seat.

9. The lens disassembly machine according to claim 1, characterized in that, The sensor is a photoelectric sensor, used to detect whether a lens is in place inside the cutting seat, and to feed the signal back to the electrical cabinet, which then controls the Z-axis cylinder to move.

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