A raw material waste collection device
By designing a winch, guide wheels, and clamping device to suspend the suction rod and allow it to drip, and combining it with a support frame and receiving tray for classified collection, the problem of pollution and cross-contamination in the treatment of residual liquid raw materials in the suction rod is solved, achieving efficient and safe recycling of residual materials.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN DENUKE TECHNOLOGY CO LTD
- Filing Date
- 2025-07-28
- Publication Date
- 2026-06-02
AI Technical Summary
In existing technologies, the handling of residual liquid materials after the suction rod completes the material absorption process presents problems such as easy spillage and environmental pollution during manual handling, incomplete dripping, and cross-contamination. Furthermore, existing collection devices cannot achieve maximum recovery and classified collection of suspended dripping materials.
A raw material residue collection device was designed. It uses a winch, guide wheel and clamping device to lift the suction rod and drop it in mid-air. Combined with the support frame and receiving tray, it collects the residue in different categories. The clamping device achieves rapid clamping and release through steel balls and conical sliding holes, and the hook guides the material to fall into the correct position.
It significantly reduces raw material waste and pollution, improves the efficiency and safety of residual material recycling, maximizes the recycling and classified collection of suspended drips, and avoids cross-contamination.
Smart Images

Figure CN224312286U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chemical technology, and in particular to a raw material residue collection device. Background Technology
[0002] In industries such as chemicals and coatings, liquid suction rods often leave a large amount of liquid residue on their surface after absorbing raw materials. Traditional methods rely on manual handling of the rods to a collection area for natural dripping, which has three major drawbacks: first, manual transfer easily leads to material spillage, wasting resources and polluting the environment; second, the dripping process is incomplete, with residual liquid continuously leaking as the rod moves, causing pollution on the workshop floor; and third, when multiple batches of raw materials are recycled, mixing different rods can easily cause cross-contamination. Existing collection devices mostly use simple supports to place the rods horizontally, but this cannot maximize recovery through suspended dripping and lacks a classified collection function. Therefore, there is an urgent need for a highly efficient collection device that can automatically hoist the rods and collect residual materials in designated areas. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a raw material waste collection device.
[0004] The purpose of this utility model is achieved through the following technical solution: a raw material waste collection device, comprising a placement frame and a top frame. The placement frame includes a support rod, a bottom rod, and multiple uprights. The multiple uprights are arranged vertically, parallel, and evenly. The support rod and the bottom rod are respectively connected to the top and bottom of the multiple uprights. Multiple support frames are arranged in a linear array on the support rod, forming a placement area between the support frames. Multiple top frames are evenly arranged along the placement frame. A winch is provided in the middle of the top frame, and a guide wheel is provided at the top of the top frame. A pull rope is wound on the winch, and one end of the pull rope passes around the guide wheel and is connected to a clamping device.
[0005] Specifically, the bottom rod is provided with a linear array of multiple partitions, each of which corresponds to a support frame, and a receiving tray is placed between the partitions.
[0006] Specifically, the support frame includes a horizontal plate and a vertical plate, with the vertical plate being arranged perpendicular to the horizontal plate.
[0007] Specifically, the top frame includes a column and a top rod. The column is fixed to a support rod, one end of the top rod is fixed to the top of the column, the guide wheel is located at the end of the top rod away from the column, a mounting frame is provided in the middle of the column, and the winch is fixed to the mounting frame.
[0008] Specifically, the clamping device includes a clamping shell and a fastening sleeve. The lower end of the clamping shell is provided with an insertion hole. Multiple sliding holes are arranged in a circumferential array on the side wall of the lower end of the clamping shell. The sliding holes penetrate the side wall of the insertion hole and a steel ball is placed inside the sliding hole. The inner hole of the fastening sleeve is a stepped hole, and the connection between its large diameter end and small diameter end is a bevel. The fastening sleeve is sleeved on the outside of the clamping shell, and the bevel contacts the steel ball. The fastening sleeve is threadedly connected to the clamping shell.
[0009] Specifically, a pull ring is provided on the top of the clamping shell, and the pull rope is connected to the pull ring.
[0010] Specifically, the sliding hole is a tapered hole, and the diameter of the end that communicates with the inner wall of the insertion hole is smaller than the diameter of the other end and the diameter of the steel ball.
[0011] Specifically, a connecting rod is provided above the support rod between the columns, and multiple hooks are arranged in an array along the length of the connecting rod, with each hook corresponding to a placement area.
[0012] This utility model has the following advantages:
[0013] This invention utilizes a winch, guide wheels, and clamping device to suspend the suction rod, allowing raw materials to drip down into the air before transferring them to the support frame's placement area. A bottom receiving tray continuously collects residual material, significantly reducing waste. The clamping device employs a mechanical linkage between steel balls and a tapered sliding hole for rapid clamping and release, ensuring convenient operation. Hooks guide the suction rod to precise placement, and the receiving tray supports categorized labeling to prevent cross-contamination, thus improving both the efficiency and safety of residual material recycling. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of the waste material collection device of this utility model;
[0015] Figure 2 for Figure 1 Enlarged structural diagram at point A in the middle;
[0016] Figure 3 for Figure 1 Enlarged structural diagram at point B;
[0017] Figure 4 This is a schematic diagram of the clamping device structure of this utility model;
[0018] Figure 5 A schematic diagram of the steel ball assembly structure of this utility model;
[0019] Figure 6 A schematic diagram of the sliding hole structure of this utility model;
[0020] Figure 7 This is a schematic diagram of the fastening sleeve structure of this utility model.
[0021] In the diagram: 1-Support rod, 2-Upright rod, 3-Bottom rod, 4-Support frame, 41-Horizontal plate, 42-Vertical plate, 5-Windlass, 6-Guide wheel, 7-Pull rope, 8-Clamping device, 81-Clamping shell, 82-Fastening sleeve, 83-Insertion hole, 84-Sliding hole, 85-Steel ball, 86-Inclined surface, 87-Pull ring, 9-Baffle plate, 10-Receiving tray, 11-Column, 12-Top rod, 13-Mounting frame, 14-Connecting rod, 15-Hook, 16-Suction rod. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the present utility model and are not intended to limit the present utility model; that is, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The components of the embodiments of the present utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0024] It should be noted that relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0025] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the following description.
[0026] like Figures 1 to 7As shown, a raw material waste collection device includes a placement frame and a top frame. The placement frame includes a support rod 1, a bottom rod 3, and multiple upright rods 2. The multiple upright rods 2 are vertically parallel and evenly arranged. The support rod 1 and the bottom rod 3 are respectively connected to the top and bottom of the multiple upright rods 2. Multiple support frames 4 are arranged in a linear array on the support rod 1, forming a placement area between the support frames 4. The multiple top frames are evenly arranged along the placement frame. A winch 5 is provided in the middle of the top frame, and a guide wheel 6 is provided at the top of the top frame. A pull rope 7 is wound on the winch 5, and one end of the pull rope 7 passes around the guide wheel 6 and is connected to a clamping device 8. In this embodiment, the support rod 1, the base rod 3, and the upright rod 2 are welded to form a rectangular frame structure. The upright rod 2 is fixed to the ground with bolts. The number of upright rods 2 can be set according to the length of the support rod 1; the longer the support rod 1, the more upright rods 2 are needed to facilitate support of the support rod 1. By arraying multiple support frames 4 on the support rod 1, a placement area is formed between the support frames 4 for placing the suction rod 16. In use, the suction rod 16 is first clamped to the top by the clamping device 8, and then the suction rod 16 is lifted by rotating the winch 5. The winch 5 has a double... The limit function ensures that when the suction rod 16 is lifted, it remains suspended inside the chemical raw material container, allowing the chemical raw material on the suction rod 16 to drip into the container. This suspension continues for a period of time, until most of the chemical raw material on the suction rod 16 has dripped out and there is no significant dripping. Then, the suction rod 16 is lifted further upwards and detached from the container. Because the upper part of the suction rod 16 has a ring platform, after the suction rod 16 is detached from the container, it is lowered and simultaneously moved to a placement area between the support frames 4. This is achieved through two adjacent support frames 4. The suction rod 16 is supported by a ring platform, allowing it to be placed on the support rod 1. Multiple partitions 9 are arranged in a linear array on the base rod 3, each corresponding to a support frame 4. A receiving tray 10 is placed between the partitions 9. Each suction rod 16 placed on the support rod 1 has a receiving tray 10 directly below it to collect any un-dripping chemical materials, reducing waste. Labels can be affixed to the receiving trays 10 to facilitate differentiation and prevent mixing, thus promoting recycling.
[0027] Furthermore, the support frame 4 includes a horizontal plate 41 and a vertical plate 42, the vertical plate 42 being perpendicular to the horizontal plate 41, and the horizontal plate 41 and the vertical plate 42 being fixedly mounted on the support rod 1. In this embodiment, the horizontal plate 41 is horizontally welded to the support rod 1, and the vertical plate 42 is vertically welded to the horizontal plate 41. The annular platform of the suction rod 16 is supported by the horizontal plates 41 of two adjacent support frames 4, and the vertical plate 42 can act as a reinforcing rib to prevent the horizontal plate 41 from deforming after long-term use.
[0028] Furthermore, the top frame includes a column 11 and a top rod 12. The column 11 is fixed to the support rod 1, and one end of the top rod 12 is fixed to the top of the column 11. The guide wheel 6 is located at the end of the top rod 12 away from the column 11. A mounting frame 13 is provided in the middle of the column 11, and the winch 5 is fixed to the mounting frame 13. In this embodiment, the column 11 is welded to the support rod 1, the top rod 12 is welded to the top of the column 11, and a reinforcing rod is connected between the top rod 12 and the column 11 for reinforcement. The mounting frame 13 is formed by welding multiple triangular steels and is welded to the column 11. The winch 5 is fixed to the mounting frame 13 by bolts. The suction rod 16 can be lifted by the cooperation of the winch 5 and the guide wheel 6.
[0029] Furthermore, the clamping device 8 includes a clamping shell 81 and a fastening sleeve 82. The lower end of the clamping shell 81 is provided with an insertion hole 83. A plurality of sliding holes 84 are arranged in a circumferential array on the side wall of the lower end of the clamping shell 81. The sliding holes 84 penetrate the side wall of the insertion hole 83. A steel ball 85 is placed in the sliding hole 84. The inner hole of the fastening sleeve 82 is a stepped hole, and the connection between its large diameter end and small diameter end is a bevel 86. The fastening sleeve 82 is sleeved on the outside of the clamping shell 81, and the bevel 86 contacts the steel ball 85. The fastening sleeve 82 is threadedly connected to the clamping shell 81. When hoisting the suction rod 16, it needs to be fixed. In this embodiment, the suction rod 16 is clamped by the clamping device 8 for easy hoisting. A concave arc-shaped groove is provided at the top of the suction rod 16. An insertion hole 83 is provided at the bottom of the clamping shell 81. When clamping, the top of the suction rod 16 is inserted into the insertion hole 83, and then the fastening sleeve 82 is tightened to tighten the fastening sleeve 82 and the clamping shell 81. At this time, the inclined surface inside the fastening sleeve 82 presses against the steel ball 85, causing the steel ball 85 to slide. The steel ball 85 is inserted into the sliding hole 84 and partially extends into the insertion hole 83 of the clamping shell 81. At this time, the steel ball 85 is embedded in the arc-shaped groove of the suction rod 16. In this embodiment, four steel balls 85 are provided. The four steel balls 85 can clamp the suction rod 16, so that the suction rod 16 can be hoisted. After hoisting, the fastening sleeve 82 is loosened, so that the steel ball 85 slides into the fastening sleeve 82 under the action of gravity. The steel ball 85 is removed from the arc-shaped groove, so that the clamping device 8 can be separated from the suction rod 16.
[0030] Furthermore, a pull ring 87 is provided at the top of the clamping shell 81, and the pull rope 7 is connected to the pull ring 87. In this embodiment, the suction rod 16 is hoisted by connecting the pull rope 7 to the pull ring 87.
[0031] Furthermore, the sliding hole 84 is a tapered hole, with the diameter of one end communicating with the inner wall of the insertion hole 83 being smaller than the diameter of the other end and the diameter of the steel ball 85. In this embodiment, the sliding hole 84 is set as a tapered hole to facilitate the steel ball 85 sliding into the fastening sleeve 82 under its own weight, and the steel ball 85 will not fall completely from the tapered hole into the insertion hole 83 after clamping, thus limiting the steel ball 85 between the clamping shell 81 and the fastening sleeve 82.
[0032] Furthermore, a connecting rod 14 is provided between the columns 11 above the support rod 1. Multiple hooks 15 are arranged in an array along the length of the connecting rod 14, and each hook 15 corresponds to a placement area. To facilitate the placement of the suction rod 16 into the placement area during hoisting, in this embodiment, a connecting rod 14 is provided between the columns 11, and hooks 15 are provided on the connecting rod 14. When hoisting and lowering the suction rod 16, the pull rope 7 is hooked into the hook 15. Guided by the hook 15, the suction rod 16 is lowered vertically into the placement area and supported by the support frame 4, facilitating operation.
[0033] The above description is merely a preferred embodiment of this utility model and does not constitute any limitation on this utility model. Any person skilled in the art can make many possible variations and modifications to the technical solution of this utility model, or modify it into equivalent embodiments, without departing from the scope of the technical solution of this utility model. Therefore, any modifications, equivalent changes, and alterations made to the above embodiments based on the technology of this utility model without departing from the scope of the technical solution of this utility model shall fall within the protection scope of this technical solution.
Claims
1. A raw material residue collection device, characterized in that: The device includes a placement frame and a top frame. The placement frame includes a support rod (1), a bottom rod (3), and multiple uprights (2). The multiple uprights (2) are arranged vertically, parallel, and evenly. The support rod (1) and the bottom rod (3) are respectively connected to the top and bottom of the multiple uprights (2). Multiple support frames (4) are arranged in a straight line array on the support rod (1). The support frames (4) form a placement area. The multiple top frames are evenly arranged along the placement frame. A winch (5) is provided in the middle of the top frame. A guide wheel (6) is provided at the top of the top frame. A pull rope (7) is wound on the winch (5). One end of the pull rope (7) passes around the guide wheel (6) and is connected to a clamping device (8).
2. The raw material residue collection device according to claim 1, characterized in that: Multiple partitions (9) are arranged in a linear array on the bottom rod (3). The partitions (9) are arranged in a one-to-one correspondence with the support frame (4). A receiving tray (10) is placed between the partitions (9).
3. The raw material residue collection device according to claim 1, characterized in that: The support frame (4) includes a horizontal plate (41) and a vertical plate (42). The vertical plate (42) is set perpendicular to the horizontal plate (41). The horizontal plate (41) and the vertical plate (42) are fixedly set on the support rod (1).
4. The raw material residue collection device according to claim 1, characterized in that: The top frame includes a column (11) and a top rod (12). The column (11) is fixed on the support rod (1). One end of the top rod (12) is fixed to the top of the column (11). The guide wheel (6) is located at the end of the top rod (12) away from the column (11). A mounting frame (13) is provided in the middle of the column (11). The winch (5) is fixed on the mounting frame (13).
5. The raw material residue collection device according to claim 1, characterized in that: The clamping device (8) includes a clamping shell (81) and a fastening sleeve (82). The lower end of the clamping shell (81) is provided with an insertion hole (83). Multiple sliding holes (84) are arranged in a circumferential array on the side wall of the lower end of the clamping shell (81). The sliding holes (84) penetrate the side wall of the insertion hole (83). A steel ball (85) is placed in the sliding hole (84). The inner hole of the fastening sleeve (82) is a stepped hole. The connection between its large diameter end and small diameter end is a slope (86). The fastening sleeve (82) is sleeved on the outside of the clamping shell (81), and the slope (86) contacts the steel ball (85). The fastening sleeve (82) is threadedly connected to the clamping shell (81).
6. The raw material residue collection device according to claim 5, characterized in that: The top of the clamping shell (81) is provided with a pull ring (87), and the pull rope (7) is connected to the pull ring (87).
7. A raw material residue collection device according to claim 5, characterized in that: The sliding hole (84) is a tapered hole, and the diameter of the end of the hole that connects to the inner wall of the insertion hole (83) is smaller than the diameter of the other end and the diameter of the steel ball (85).
8. A raw material residue collection device according to claim 4, characterized in that: A connecting rod (14) is provided between the columns (11) above the support rod (1). Multiple hooks (15) are arranged in an array along the length of the connecting rod (14). Each hook (15) corresponds to a placement area.