Continuous film section automatic feeding device
By designing an automatic feeding device for continuous film slicing, the problems of low film slicing feeding efficiency and high labor intensity were solved, realizing automated film feeding and efficient slicing, and improving production efficiency and slicing quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGCHUN FAWAY GAOXIN AUTOMOTIVE ACCESSORIES CO LTD
- Filing Date
- 2025-04-28
- Publication Date
- 2026-06-02
AI Technical Summary
Traditional film slicing feeding methods rely on manual operation, which is inefficient and cannot meet the needs of large-scale production. In addition, the high labor intensity of operators can easily lead to fatigue and operational errors.
An automatic feeding device for continuous film slicing was designed, including a support, a film roll, a winding shaft, a pressure shaft, an air bladder, and a drive mechanism. The continuous release, winding, and slicing of the film are achieved through gear transmission. The air bladder is used to press the film to flatten the cut. The slicing mechanism can adjust the slicing position and quantity.
It has enabled automated film feeding, improved production efficiency, reduced the labor intensity of operators, and ensured continuous film conveying and slicing quality.
Smart Images

Figure CN224312858U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of membrane slicing technology, and in particular to an automatic feeding device for continuous membrane slicing. Background Technology
[0002] Thin film materials are widely used in numerous industrial production fields, such as electronics, medical, and new energy. Among these processes, slicing thin films is a common and crucial step.
[0003] Traditional film slicing feeding methods are mostly manual, which is inefficient and cannot meet the needs of large-scale production. At the same time, operators need to frequently place the film onto the slicing equipment, which is labor-intensive and can easily lead to fatigue and operational errors. Therefore, this utility model proposes a continuous film slicing automatic feeding device to solve the above problems. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an automatic feeding device for continuous film slicing.
[0005] To achieve the above objectives, this utility model provides an automatic feeding device for continuous film slicing, including a bracket. A first support frame is fixedly mounted on one side of the bracket, and a film roll is rotatably mounted on the top of the first support frame. A film is mounted on the film roll and the film is laid on the bracket. A second support frame is fixedly mounted on the other side of the bracket. There are two second support frames. A winding shaft is rotatably mounted on the lower second support frame for winding the film. A pressure shaft is rotatably mounted on the upper second support frame. An air bladder sleeve is fixedly mounted on the pressure shaft, and an air nozzle is provided on the side wall of the air bladder sleeve. A driving mechanism is provided on the front of the bracket to drive the pressure shaft and the winding shaft to rotate.
[0006] Furthermore, the bracket includes a horizontal frame, with vertical rods fixedly installed at the four bottom corners of the horizontal frame, and a support block fixedly installed at the bottom of each vertical rod.
[0007] Furthermore, a first connecting rod is fixedly installed between the two horizontally arranged vertical rods, and a second connecting rod is fixedly installed between the two vertically arranged vertical rods.
[0008] Furthermore, the driving mechanism includes a drive motor, which is mounted on one side of the bracket. The drive motor drives a first gear to rotate. The first gear is rotatably connected to two second gears via a rack and pinion belt. One of the second gears is fixedly connected to the pressure shaft, and the other second gear is fixedly connected to the rotating shaft.
[0009] Furthermore, a rotating mechanism is provided on both sides of the top of the horizontal frame, and the film is disposed on the rotating mechanism. The rotating mechanism includes mounting blocks, and two mounting blocks are provided. The two mounting blocks are respectively fixedly disposed on the front and rear sides of the horizontal frame, and a rotating rod is rotatably disposed between the two mounting blocks.
[0010] Furthermore, a slicing mechanism is provided above the horizontal frame. The slicing mechanism includes a horizontal bar, which is installed above the horizontal frame. A block is sleeved on the horizontal bar, and a slice is fixedly provided at the lower end of the block. The block is fixed by a tightening screw.
[0011] Furthermore, horizontal blocks are fixedly installed on the front and rear sides of the horizontal frame, a T-shaped block is fixedly installed on the top of the horizontal block, and threaded rods are fixedly installed at both ends of the horizontal bar, with the threaded rods passing through the T-shaped blocks and extending outward.
[0012] Furthermore, a threaded sleeve is provided on the outer side of the T-shaped block, and the threaded sleeve is threaded onto the threaded rod.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This utility model, by setting up a winding shaft and other structures, allows the film to be pulled out from the film roll. The film roll is installed on the top of the first support frame, and the film is continuously released by rotation. The film is finally wound on the winding shaft, which is installed on the second support frame located below. The winding of the film is achieved by the drive mechanism.
[0015] 2. This utility model incorporates a slicing mechanism installed above the horizontal frame. The mechanism includes a horizontal bar and a block. A slice is fixedly mounted on the lower end of the block. After passing through the pressure shaft, the film reaches the slicing position, where it is sliced to the required size. The slice position can be adjusted as needed. Once adjusted to the appropriate position, the block is secured by a tightening screw to accommodate the film slicing requirements. Simultaneously, a threaded rod is fixed at both ends of the horizontal bar, passing through the T-shaped block and secured by a threaded sleeve. The horizontal bar is easy to install and disassemble, facilitating adjustment of the number of slices as needed.
[0016] 3. This utility model, by setting up a pressure shaft and other structures, allows the film to pass through the pressure shaft during the transportation process. An air bladder is fixedly set on the pressure shaft. Air is inflated into the air bladder through an air nozzle, causing the air bladder to expand and thus pressing the film tightly, thereby flattening the cut. Attached Figure Description
[0017] To more clearly illustrate the solutions in this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0018] Figure 1 This is the front perspective view provided by this utility model;
[0019] Figure 2 This is a rear-view perspective view provided by this utility model;
[0020] Figure 3 This is a top-view perspective view provided by this utility model;
[0021] Figure 4 This is a side perspective view provided by this utility model;
[0022] Figure 5 This is an enlarged schematic diagram of part A provided by this utility model;
[0023] Figure 6 This is an enlarged schematic diagram of part B provided by this utility model;
[0024] Explanation of reference numerals in the attached figures:
[0025] 1. Membrane; 2. Rotating rod; 3. Mounting block; 4. Airbag sleeve; 5. Horizontal frame; 6. Membrane roll; 7. Vertical rod; 8. First support frame; 9. Block; 10. Support block; 11. First connecting rod; 12. Second connecting rod; 13. Second support frame; 14. Rotating shaft; 15. Drive motor; 16. First gear; 17. Rack belt; 18. Second gear; 19. Pressure shaft; 20. Slice; 21. Threaded sleeve; 22. Threaded rod; 23. Horizontal rod; 24. T-shaped block; 25. Horizontal block. Detailed Implementation
[0026] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings, so that the advantages and features of this utility model can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0027] The terms "comprising" and "having," and any variations thereof, used in the specification, claims, and accompanying drawings of this utility model are intended to cover non-exclusive inclusion. The terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this utility model are used to distinguish different objects, not to describe a specific order.
[0028] Please see Figure 1-6 An automatic continuous film slicing feeding device includes a support frame, which includes a horizontal frame 5. Vertical rods 7 are fixedly installed at the four bottom corners of the horizontal frame 5. A support block 10 is fixedly installed at the bottom of each vertical rod 7. A first connecting rod 11 is fixedly installed between two horizontally arranged vertical rods 7, and a second connecting rod 12 is fixedly installed between two vertically arranged vertical rods 7. A first support frame 8 is fixedly installed on one side of the support frame. A film roll 6 is rotatably mounted on the top of the first support frame 8, and a film 1 is mounted on the film roll 6. The film 1 is laid on the support frame. A second support frame 13 is fixedly installed on the other side of the support frame. Two second support frames 13 are provided. A winding shaft 14 is rotatably mounted on the lower second support frame 13 for winding the film 1. A pressure shaft 19 is rotatably mounted on the upper second support frame 13. An airbag sleeve 4 is fixedly mounted on the pressure shaft 19, and an air nozzle is provided on the side wall of the airbag sleeve 4. A driving mechanism is provided on the front of the support frame for driving... The pressure shaft 19 and the winding shaft 14 rotate, pulling the film 1 out from the film roll 6. The film roll 6 is mounted on the top of the first support frame 8. The rotation achieves continuous release of the film. During the conveying process, the film 1 passes through the pressure shaft 19, on which an air bladder 4 is fixedly mounted. Inflating the air bladder 4 through an air nozzle causes the air bladder to expand, thereby pressing the film tightly and flattening the cut. The film 1 is finally wound onto the winding shaft 14, which is mounted on the second support frame 13 located below. The winding of the film is achieved by the drive mechanism, which includes a drive motor 15. The drive motor 15 is mounted on one side of the support frame and drives the first gear 16 to rotate. The first gear 16 is rotatably connected to two second gears 18 through a rack belt 17. One second gear 18 is fixedly connected to the pressure shaft 19, and the other second gear 18 is fixedly connected to the winding shaft 14. The drive mechanism includes a drive motor 15, which is mounted on one side of the support frame. After the drive motor 15 starts, it drives the first gear 16 to rotate. The first gear 16 is rotatably connected to two second gears 18 via a rack and pinion belt 17. One of the second gears 18 is fixedly connected to the pressure shaft 19, and the other second gear 18 is fixedly connected to the winding shaft 14. Through this gear transmission method, the power of the drive motor 15 is transmitted to the pressure shaft 19 and the winding shaft 14, realizing the functions of film pressing and winding.
[0029] As an improvement to the above technical solution, a rotating mechanism is provided on both sides of the top of the horizontal frame 5. The film 1 is placed on the rotating mechanism. The rotating mechanism includes mounting blocks 3. There are two mounting blocks 3. The two mounting blocks 3 are fixedly placed on the front and rear sides of the horizontal frame 5 respectively. A rotating rod 2 is rotatably arranged between the two mounting blocks 3. The film 1 passes through the rotating mechanism on the bracket. The mechanism includes mounting blocks 3 and rotating rod 2. The film slides on the rotating rod 2 to ensure that the film remains flat during the transportation process.
[0030] As an improvement to the above technical solution, a slicing mechanism is provided above the horizontal frame 5. The slicing mechanism includes a horizontal bar 23, which is installed above the horizontal frame 5. A block 9 is sleeved on the horizontal bar 23, and a slice 20 is fixedly installed at the lower end of the block 9. The block 9 is fixed by a tightening screw. The slicing mechanism is installed above the horizontal frame 5 and includes the horizontal bar 23 and the block 9. The slice 20 is fixedly installed at the lower end of the block 9. After the film 1 passes through the pressure shaft 19, it reaches the position of the slice 20. The slice 20 performs a slicing operation on the film, cutting the film into the required size. At the same time, the position of the slice 20 can also be adjusted as needed to a suitable size. After positioning, block 9 is fixed by tightening screws to adapt to the film slicing requirements. Horizontal blocks 25 are fixedly installed on the front and rear sides of the horizontal frame 5, and T-shaped blocks 24 are fixedly installed on the top of the horizontal blocks 25. Threaded rods 22 are fixedly installed at both ends of the horizontal bar 23. The threaded rods 22 pass through the T-shaped blocks 24 and extend outwards. Threaded sleeves 21 are installed on the outer side of the T-shaped blocks 24. The threaded sleeves 21 are threaded onto the threaded rods 22. At the same time, the threaded rods 22 are fixed at both ends of the horizontal bar 23, pass through the T-shaped blocks 24, and are fixed by the threaded sleeves 21. The horizontal bar 23 is easy to install and disassemble, facilitating the adjustment of the number of slices 20 as needed.
[0031] The working principle and usage of this utility model:
[0032] In use, the film 1 is pulled out from the film roll 6, which is mounted on top of the first support frame 8. The film is continuously released by rotation. During transport, the film 1 passes through the pressure shaft 19, on which an air bladder 4 is fixedly mounted. Air is inflated into the air bladder 4 through an air nozzle, causing it to expand and press the film firmly, thus flattening the cut. The film 1 is finally wound onto the winding shaft 14, which is mounted on the second support frame 13 located below. The film is wound by a drive mechanism, including a drive motor 15, mounted on one side of the support. After the drive motor 15 starts, it drives the first gear 16 to rotate. The first gear 16 is rotatably connected to two second gears 18 via a rack and pinion belt 17. One second gear 18 is fixedly connected to the pressure shaft 19, and the other second gear 18 is fixedly connected to the winding shaft 14. Through this gear transmission method, the power of the drive motor 15 is transmitted to the pressure shaft 19 and the winding shaft 14 to realize the functions of film pressing and winding. The slicing mechanism is installed above the horizontal frame 5, including the horizontal bar 23 and the block 9. The lower end of the block 9 is fixedly provided with the slice 20. After the film 1 passes through the pressure shaft 19, it reaches the position of the slice 20. The slice 20 performs a slicing operation on the film, cutting the film into the required size. At the same time, the position of the slice 20 can also be adjusted as needed. After being adjusted to a suitable position, the block 9 is fixed by the tightening screw to adapt to the film slicing requirements. Meanwhile, the threaded rod 22 is fixed at both ends of the horizontal bar 23, passes through the T-shaped block 24, and is fixed by the threaded sleeve 21. The horizontal bar 23 is easy to install and disassemble, and it is convenient to adjust the number of slices 20 as needed. The film 1 passes through the rotating mechanism on the bracket. This mechanism includes the mounting block 3 and the rotating rod 2. The film slides on the rotating rod 2 to ensure that the film remains flat during the transportation process.
[0033] The above description is only used to illustrate the technical solution of this utility model, and is not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Any equivalent structural or procedural transformations made using the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An automatic feeding device for continuous membrane slices, characterized in that: The system includes a support frame, on one side of which a first support frame (8) is fixedly mounted. A membrane roll (6) is rotatably mounted on the top of the first support frame (8). A thin film (1) is mounted on the membrane roll (6) and the thin film (1) is laid on the support frame. A second support frame (13) is fixedly mounted on the other side of the support frame. There are two second support frames (13). A winding shaft (14) is rotatably mounted on the lower second support frame (13) and is used to wind the thin film (1). A pressure shaft (19) is rotatably mounted on the upper second support frame (13) and is fixedly mounted on the pressure shaft (19). An airbag sleeve (4) is mounted on the side wall of the airbag sleeve (4). A driving mechanism is provided on the front of the support frame and is used to drive the pressure shaft (19) and the winding shaft (14) to rotate.
2. The automatic feeding device for continuous film slices according to claim 1, characterized in that: The bracket includes a horizontal frame (5), and vertical rods (7) are fixedly installed at the four bottom corners of the horizontal frame (5), and a support block (10) is fixedly installed at the bottom of each vertical rod (7).
3. The automatic feeding device for continuous membrane slicing according to claim 2, characterized in that: A first connecting rod (11) is fixedly installed between the two horizontally arranged vertical rods (7), and a second connecting rod (12) is fixedly installed between the two vertically arranged vertical rods (7).
4. The automatic feeding device for continuous film slicing according to claim 3, characterized in that: The driving mechanism includes a drive motor (15), which is mounted on one side of the bracket. The drive motor (15) drives the first gear (16) to rotate. The first gear (16) is rotatably connected to two second gears (18) through a rack belt (17). One of the second gears (18) is fixedly connected to the pressure shaft (19), and the other second gear (18) is fixedly connected to the rotating shaft (14).
5. The automatic feeding device for continuous membrane slicing according to claim 4, characterized in that: Rotation mechanisms are provided on both sides of the top of the horizontal frame (5). The film (1) is set on the rotation mechanism. The rotation mechanism includes mounting blocks (3). There are two mounting blocks (3). The two mounting blocks (3) are fixedly set on the front and rear sides of the horizontal frame (5) respectively. A rotating rod (2) is rotatably set between the two mounting blocks (3).
6. The automatic feeding device for continuous film slicing according to claim 5, characterized in that: A slicing mechanism is provided above the horizontal frame (5). The slicing mechanism includes a horizontal bar (23). The horizontal bar (23) is installed above the horizontal frame (5). A block (9) is sleeved on the horizontal bar (23). A slice (20) is fixedly provided at the lower end of the block (9). The block (9) is fixed by a tightening screw.
7. The automatic feeding device for continuous film slices according to claim 6, characterized in that: A horizontal block (25) is fixedly installed on the front and back sides of the horizontal frame (5). A T-shaped block (24) is fixedly installed on the top of the horizontal block (25). A threaded rod (22) is fixedly installed at both ends of the horizontal bar (23). The threaded rod (22) passes through the T-shaped block (24) and extends outward.
8. The automatic feeding device for continuous film slices according to claim 7, characterized in that: A threaded sleeve (21) is provided on the outer side of the T-shaped block (24), and the threaded sleeve (21) is threaded onto the threaded rod (22).