A hydraulic hose unwinding device

Abstract

This utility model discloses a hydraulic hose unwinding device, relating to the technical field of hydraulic hose processing equipment, including a support frame and a fixed base. The beneficial effects of this utility model are as follows: by setting a first motor, it can easily drive a pulley set for transmission; by setting a pulley set, it can easily reduce the speed and increase the torque of the first motor; by setting a coupling, it can easily transmit power to the fixed rod; by setting a flange, it can easily connect the fixed rod and the fixed pipe; by setting the fixed pipe, it can easily install the reel; by setting the reel and the take-up roller in cooperation, it can easily unwind and wind the hose; by setting a movable part, it can easily drive the movable frame to move back and forth; the design of the movable frame facilitates the installation of the first and second limit wheels; by setting the first and second limit wheels in cooperation, it can prevent the hose from tangling during unwinding and wind-up.

Description

Technical Field

[0001] This utility model relates to the technical field of hydraulic hose processing equipment, and in particular to a hydraulic hose unwinding device. Background Technology

[0002] Hydraulic hoses are key components in hydraulic systems that transmit high-pressure fluids. They consist of three parts: an inner rubber layer, a reinforcing layer, and an outer rubber layer. The inner rubber layer, which comes into direct contact with the hydraulic oil, is made of oil-resistant and wear-resistant nitrile rubber or polyurethane to ensure a tight seal. The reinforcing layer is typically made of high-strength steel wire or fiber braiding / winding, providing pressure and explosion resistance and withstanding system pressures (usually tens to hundreds of megapascals). The outer rubber layer is made of materials such as neoprene rubber, possessing aging resistance, corrosion resistance, and wear resistance, protecting the internal structure.

[0003] Hydraulic hoses use unwinding devices primarily to ensure that the hoses can be unwound in an orderly and smooth manner during storage, transportation, and use, avoiding difficulties in retrieval or damage caused by haphazard stacking. However, some existing unwinding devices have design flaws that easily cause hoses to tangle during use. For example, the device lacks effective guiding and limiting structures. During unwinding, the hoses, due to their own elasticity or uneven external tension, are prone to deviating from the intended track and intertwining. The problem of hose tangling not only hinders normal unwinding and reduces work efficiency, but may also damage the hoses due to excessive pulling, affecting their service life and the stable operation of the hydraulic system. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] A hydraulic hose unwinding device includes a support frame and a fixed base. A driving component is provided on the top of the support frame, and a movable component is provided inside the fixed base.

[0007] A fixing rod is provided on one side of the driving component, and a flange is fixed to the other end of the fixing rod. The flange is provided in two sets, and the two sets of flanges are connected by bolts. A fixing pipe is fixed to one side of one set of flanges, a roller is fixed to the inner wall of the fixing pipe, and a take-up roller for winding and unwinding the hose is fixed to the outer side of the roller.

[0008] Two sets of movable frames are provided on the outer side of the movable component. A fixed ring is fixed between the two sets of movable frames by bolts. A support tube is fixed to the inner wall of the fixed ring. A spring is fixed to the inner wall of the support tube. A fixed column is fixed to the upper end of the spring. The outer side of the fixed column is slidably connected to the inner wall of the support tube. The upper end of the fixed column is rotatably connected to a first limiting wheel through two sets of connecting blocks.

[0009] In a preferred embodiment of the hydraulic hose unwinding device of this utility model, the moving component includes a second motor fixed to the inner wall of the fixed base. The output end of the second motor is fixed with a reciprocating screw for driving two sets of moving frames to move back and forth, and the other end of the reciprocating screw is rotatably connected to the inner wall of the fixed base.

[0010] In a preferred embodiment of the hydraulic hose unwinding device of this utility model, a fixing frame is fixed to the top of the fixing base, and two sliding rods are fixed to the inner wall of the fixing frame to improve the stability of the moving frame when it moves.

[0011] In a preferred embodiment of the hydraulic hose unwinding device of this utility model, a connecting plate is fixed on one side of the movable frame, and two sets of second limit wheels are rotatably mounted on the top of the connecting plate via four sets of fixing blocks.

[0012] In a preferred embodiment of the hydraulic hose unwinding device of this utility model, a slide rail is fixed to the top of the support frame, and a mounting plate is slidably mounted on the outer side of the slide rail.

[0013] In a preferred embodiment of the hydraulic hose unwinding device of this utility model, a first motor is fixed to the top of the mounting plate, a pulley assembly is fixed to the output end of the first motor, a coupling is fixed to the shaft of the pulley assembly, and the rotating end of the coupling is fixedly connected to one end of the fixed rod.

[0014] In a preferred embodiment of the hydraulic hose unwinding device of this utility model, a connecting disc is rotatably mounted on the outer side of the reel, a mounting bracket is fixed on the outer side of the connecting disc, a support frame is fixed to the mounting bracket by bolts, and one side of the support frame is fixedly connected to one side of the fixed seat.

[0015] In summary, this utility model has the following beneficial effects:

[0016] By setting up a first motor, the pulley set can be easily driven for transmission. By setting up a pulley set, the first motor can be easily decelerated and its torque increased. By setting up a coupling, power can be easily transmitted to the fixed rod. By setting up a flange, the connection between the fixed rod and the fixed tube can be easily made. By setting up a fixed tube, the reel can be easily installed. By setting up the reel and the take-up roller in cooperation, the hose can be easily wound up and unwound. By setting up a moving part, the moving frame can be easily moved back and forth. The design of the moving frame facilitates the installation of the first limit wheel and the second limit wheel. By setting up the first limit wheel and the second limit wheel in cooperation, the hose can be prevented from getting tangled during winding up and unwinding. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0018] Figure 1 This is an overall structural diagram of the hydraulic hose unwinding device.

[0019] Figure 2 This is a structural diagram of the drive component of a hydraulic hose unwinding device.

[0020] Figure 3 This is a structural diagram of the take-up roller of a hydraulic hose unwinding device.

[0021] Figure 4 This is a structural diagram of the moving parts of the hydraulic hose unwinding device.

[0022] Figure 5 for Figure 4 The enlarged structural diagram at point A is shown.

[0023] The following components are labeled in the diagram: 1. Support frame; 2. Fixed seat; 3. Drive component; 31. First motor; 32. Pulley assembly; 33. Coupling; 4. Fixed rod; 5. Flange; 6. Fixed pipe; 7. Reel; 8. Take-up roller; 9. Moving component; 91. Second motor; 92. Reciprocating screw; 10. Moving frame; 11. Support pipe; 12. Spring; 13. Fixed column; 14. First limit wheel; 15. Fixed frame; 16. Connecting plate; 17. Second limit wheel; 18. Connecting disc; 19. Mounting frame; 20. Bearing frame; 21. Slide rail; 22. Mounting plate; 23. Fixing ring. Detailed Implementation

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0027] Example 1:

[0028] Reference Figures 1-5 This is the first embodiment of the present utility model. This embodiment provides a hydraulic hose unwinding device, including a support frame 1 and a fixed base 2. A driving component 3 is provided on the top of the support frame 1, and a movable component 9 is provided inside the fixed base 2. By providing the support frame 1, the driving component 3 can be easily installed. By providing the movable component 9, the movable frame 10 can be easily moved.

[0029] A fixing rod 4 is provided on one side of the drive component 3, and a flange 5 is fixed to the other end of the fixing rod 4. The flange 5 is set in two sets, and the two sets of flanges 5 are connected by bolts. A fixing pipe 6 is fixed to one side of one set of flanges 5, and a roller 7 is fixed to the inner wall of the fixing pipe 6. A take-up roller 8 for winding and unwinding the hose is fixed to the outer side of the roller 7.

[0030] By setting the driving component 3, the fixed rod 4 can be easily rotated. By setting the fixed rod 4, the two sets of flanges 5 can be easily rotated. The two sets of flanges 5 are fixed together by bolts. By setting the flanges 5, the fixed pipe 6 can be easily fixed. By setting the fixed pipe 6, the winding shaft 7 can be easily rotated. By setting the winding shaft 7, the take-up roller 8 can be easily rotated.

[0031] Two sets of movable frames 10 are provided on the outer side of the movable component 9. A fixed ring 23 is fixed between the two sets of movable frames 10 by bolts. A support tube 11 is fixed to the inner wall of the fixed ring 23. A spring 12 is fixed to the inner wall of the support tube 11. A fixed column 13 is fixed to the upper end of the spring 12. The outer side of the fixed column 13 is slidably connected to the inner wall of the support tube 11. A first limit wheel 14 is rotatably connected to the upper end of the fixed column 13 through two sets of connecting blocks.

[0032] By setting the movable frame 10, the fixing ring 23 can be easily fixed. By setting the fixing ring 23, the support tube 11 can be easily fixed. By setting the support tube 11, the spring 12 can be easily fixed. By setting the spring 12, the fixing column 13 can be easily fixed. By setting the fixing column 13, the two sets of connecting blocks can be easily fixed. The design of the two sets of connecting blocks facilitates the rotation of the first limiting wheel 14. The design of multiple sets of first limiting wheels 14 can facilitate the guidance of the hose and prevent the take-up roller 8 from tangling when taking the hose in and out.

[0033] Example 2:

[0034] This is the second embodiment of the present invention, which is based on the previous embodiment.

[0035] Specifically, the movable component 9 includes a second motor 91 fixed to the inner wall of the fixed base 2. The output end of the second motor 91 is fixed with a reciprocating screw 92 for driving the two sets of movable frames 10 to move back and forth, and the other end of the reciprocating screw 92 is rotatably connected to the inner wall of the fixed base 2.

[0036] By setting a second motor 91, the reciprocating screw 92 can be easily rotated. By setting the reciprocating screw 92, the two sets of moving frames 10 can be easily moved. It should be noted that the inner wall of the fixed base 2 is provided with a cabinet door. When it is necessary to maintain the reciprocating screw 92, the cabinet door can be opened directly to apply the coating to the reciprocating screw 92, which is convenient for maintaining the reciprocating screw 92.

[0037] Specifically, a fixing frame 15 is fixed to the top of the fixing base 2, and two sliding rods are fixed to the inner wall of the fixing frame 15 to improve the stability of the moving frame 10 when it moves.

[0038] By setting the fixed base 2, the fixed frame 15 can be easily fixed. By setting the fixed frame 15, the two horizontally installed sliding rods can be easily fixed. The design of the sliding rods can improve the stability of the moving frame 10 when it moves.

[0039] Specifically, a connecting plate 16 is fixed to one side of the movable frame 10, and two sets of second limit wheels 17 are rotatably mounted on the top of the connecting plate 16 via four sets of fixing blocks.

[0040] By setting the connecting plate 16, the second limit wheel 17 can be rotated easily, and the hose can be guided easily by setting the second limit wheel 17.

[0041] Example 3:

[0042] This is the third embodiment of the present invention, which is based on the first two embodiments.

[0043] Specifically, a slide rail 21 is fixed to the top of the support frame 1, and a mounting plate 22 slides on the outside of the slide rail 21.

[0044] By setting the slide rail 21, the mounting plate 22 can be slid easily. The mounting plate 22 is designed to install the first motor 31. The mounting plate 22 and the slide rail 21 are fastened together with bolts. When the pulley assembly 32 slips, the bolts can be unscrewed, and then the first motor 31 and the mounting plate 22 can be pulled to move on the slide rail 21 to tighten the pulley assembly 32 again. After tightening, the bolts can be screwed into the slide rail 21 through the mounting plate 22 to limit the first motor 31 and prevent the pulley assembly 32 from slipping. It should be noted that the belt in the pulley assembly 32 is a consumable and needs to be replaced after long-term use to avoid breakage.

[0045] Specifically, a first motor 31 is fixed to the top of the mounting plate 22, a pulley set 32 ​​is fixed to the output end of the first motor 31, a coupling 33 is fixed to the shaft of the pulley set 32, and the rotating end of the coupling 33 is fixedly connected to one end of the fixing rod 4.

[0046] The pulley assembly 32 consists of a first pulley, a belt, and a second pulley, a common technique used by those skilled in the art, and will not be elaborated upon here. The first pulley is connected to the output end of the first motor 31 and has a relatively small diameter; the second pulley is connected to subsequent transmission components and has a relatively large diameter. When the first motor 31 starts, its output end drives the first pulley to rotate at high speed. According to the formula v=ωr (v is linear velocity, ω is angular velocity, and r is radius), since the first and second pulleys are driven by the belt, their linear velocities v are equal when the belt does not slip. The first pulley has a larger angular velocity, and the second pulley has a smaller angular velocity. Simultaneously, when the power is constant, P=Tω (T is torque), and the torque T is inversely proportional to the angular velocity ω. Therefore, the pulley assembly 32 achieves both speed reduction and torque increase. A coupling 33 is fixed at the shaft center of the pulley assembly 32, and the rotating end of the coupling 33 is fixedly connected to one end of the fixed rod 4. As a commonly used mechanical transmission component, the coupling 33, in addition to connecting two shafts and transmitting torque and motion, also has the ability to further optimize torque transmission and adapt to certain installation errors in this device. When the pulley assembly 32 drives the coupling 33 to rotate, the special structure inside the coupling 33 (such as the elastic element in a common flexible coupling 33) can absorb and buffer the vibration and impact generated during transmission to a certain extent, allowing the torque to be transmitted to the fixed rod 4 more smoothly. Moreover, the coupling 33 can compensate for axial, radial, and angular misalignments between the two shafts caused by manufacturing and installation errors, ensuring that even with certain deviations, the torque after reduction and torque amplification by the pulley assembly 32 can still be transmitted to the fixed rod 4 efficiently and stably, driving the fixed rod 4 to rotate, thereby ensuring the normal operation of the entire device. By setting up the first motor 31, the pulley assembly 32 can be easily driven to rotate. Then, through the reduction and torque amplification function of the pulley assembly 32 and the stable torque transmission function of the coupling 33, the fixed rod 4 is finally driven to rotate, meeting the working requirements of the device.

[0047] Specifically, a connecting plate 18 rotates on the outside of the scroll 7, and a mounting bracket 19 is fixed on the outside of the connecting plate 18. The mounting bracket 19 is fixed to a support frame 20 by bolts, and one side of the support frame 20 is fixedly connected to one side of the fixed seat 2.

[0048] By setting the connecting plate 18, the stability of the winding roller 7 during rotation can be easily improved. By setting the mounting bracket 19, the connecting plate 18 can be easily supported. By setting the bearing bracket 20, it can be easily connected to the connecting plate 18 by bolts. The cooperation between the connecting plate 18 and the mounting bracket 19 can facilitate the installation and disassembly of the winding roller 8.

[0049] Working principle: When the hose needs to be wound up, first place the hose on two sets of second limiting wheels 17, then pass the hose through multiple sets of first limiting wheels 14 inside the fixing ring 23, then place the hose on the take-up roller 8, and then wind the hose around one of the rods inside the take-up roller 8. Simultaneously, start the first motor 31 and the second motor 91. The rotation of the first motor 31 drives the pulley group 32 to rotate, which in turn drives the coupling 33 to rotate. The rotation of the coupling 33 drives the fixing rod 4 to rotate, which in turn drives the two sets of flanges 5 to rotate. The rotation of the flanges 5 then drives the fixing tube 6 to rotate. The rotation of motor 6 drives the roller 7 to rotate, which in turn drives the take-up roller 8 to rotate. The rotation of the take-up roller 8 tightens the hose. The rotation of the second motor 91 drives the reciprocating screw 92 to rotate, which in turn drives the moving frame 10 to move back and forth. The movement of the moving frame 10 drives the support tube 11, spring 12, fixed column 13, first limit wheel 14, connecting plate 16 and second limit wheel 17 to move. The movement of the support tube 11, spring 12, fixed column 13, first limit wheel 14, connecting plate 16 and second limit wheel 17 can drive the hose to move, preventing the take-up roller 8 from getting tangled during winding and unwinding.

[0050] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A hydraulic hose unwinding device, comprising a support frame (1) and a fixing base (2), characterized in that: The top of the support frame (1) is provided with a driving component (3), and the interior of the fixed base (2) is provided with a moving component (9). A fixing rod (4) is provided on one side of the driving component (3), and a flange (5) is fixed at the other end of the fixing rod (4). The flange (5) is set in two sets, and the two sets of flanges (5) are connected by bolts. A fixing pipe (6) is fixed on one side of one set of flanges (5), and a roller (7) is fixed on the inner wall of the fixing pipe (6). A take-up roller (8) for winding and unwinding the hose is fixed on the outer side of the roller (7). Two sets of movable frames (10) are provided on the outside of the movable component (9). A fixed ring (23) is fixed between the two sets of movable frames (10) by bolts. A support tube (11) is fixed on the inner wall of the fixed ring (23). A spring (12) is fixed on the inner wall of the support tube (11). A fixed column (13) is fixed on the upper end of the spring (12). The outer side of the fixed column (13) is slidably connected to the inner wall of the support tube (11). The upper end of the fixed column (13) is rotated by a first limiting wheel (14) through two sets of connecting blocks.

2. The hydraulic hose unwinding device as described in claim 1, characterized in that: The moving part (9) includes a second motor (91) fixed to the inner wall of the fixed base (2). The output end of the second motor (91) is fixed with a reciprocating screw (92) for driving the two sets of moving frames (10) to move back and forth. The other end of the reciprocating screw (92) is rotatably connected to the inner wall of the fixed base (2).

3. The hydraulic hose unwinding device as described in claim 2, characterized in that: The top of the fixed base (2) is fixed with a fixed frame (15), and the inner wall of the fixed frame (15) is fixed with two sliding rods for improving the stability of the moving frame (10) when it moves.

4. The hydraulic hose unwinding device as described in claim 1, characterized in that: A connecting plate (16) is fixed on one side of the mobile frame (10), and two sets of second limit wheels (17) are rotated on the top of the connecting plate (16) through four sets of fixing blocks.

5. The hydraulic hose unwinding device as described in claim 1, characterized in that: The top of the support frame (1) is fixed with a slide rail (21), and an mounting plate (22) slides on the outside of the slide rail (21).

6. The hydraulic hose unwinding device as described in claim 5, characterized in that: The top of the mounting plate (22) is fixed with a first motor (31), the output end of the first motor (31) is fixed with a pulley group (32), the shaft of the pulley group (32) is fixed with a coupling (33), and the rotating end of the coupling (33) is fixedly connected to one end of the fixed rod (4).

7. The hydraulic hose unwinding device as described in claim 1, characterized in that: A connecting plate (18) is rotatably mounted on the outside of the spool (7). A mounting bracket (19) is fixed on the outside of the connecting plate (18). A support frame (20) is fixed to the mounting bracket (19) by bolts, and one side of the support frame (20) is fixedly connected to one side of the fixed seat (2).

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