Antibacterial wool yarn and production device for removing static electricity

Abstract

This utility model relates to the field of wool yarn processing technology and discloses an antibacterial wool yarn and an antistatic device for production. It includes a yarn feeding structure, with a first gear mounted on one end of each of the two first rotating shafts, and a second gear and a driven wheel mounted on the other end of the second rotating shaft. This utility model uses the first and second rotating shafts to drive their respective stirring components to rotate within an immersion tank, creating convective stirring. Since the two first rotating shafts rotate in opposite directions, while the second shaft rotates in the same direction as one of the first shafts, the stirring components create turbulence within the immersion tank, ensuring thorough mixing of the antistatic agent solution. The rotation of the stirring components keeps the antistatic agent solution flowing, preventing particle deposition and ensuring complete dissolution of the antistatic agent. This reduces the risk of undissolved particles adhering to the wool yarn. Simultaneously, the stirring ensures more thorough contact between the wool yarn and the antistatic agent, resulting in a more uniform conductive film after drying and improved antistatic properties of the wool yarn.

Description

Technical Field

[0001] This utility model relates to the field of wool yarn technology, specifically to an antibacterial wool yarn and an antistatic device for production. Background Technology

[0002] Wool yarn processing is the process of turning raw wool fibers into yarn that can be used for textiles through a series of physical and chemical treatments. The entire process mainly includes initial wool processing, spinning, and static electricity removal treatment. Static electricity removal equipment is required during the static electricity removal treatment of wool yarn.

[0003] Existing antistatic devices typically consist of an immersion structure and a drying structure. First, the wool yarn is placed in the immersion structure to ensure full contact with the antistatic agent solution. Then, the drying structure dries the wool yarn to form a uniform conductive film on its surface. However, during the immersion process, there may be undissolved antistatic agent particles in the antistatic agent solution. These particles can easily adhere to the surface of the wool yarn, causing spots or a rough feel, thus affecting the quality of the final product. Utility Model Content

[0004] The purpose of this invention is to provide an antibacterial wool yarn and an antistatic device for production, which solves the problem that during the soaking process, there may be undissolved antistatic agent particles in the antistatic agent solution. These particles can easily adhere to the surface of the wool yarn, causing spots or a rough feel to the wool yarn, thus affecting the quality of the final product.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to an antistatic device for the production of antibacterial wool yarn, comprising a yarn feeding structure, an immersion structure at one end of the yarn feeding structure, and a drying structure at the other end of the immersion structure. The immersion structure includes an immersion tank, and a plurality of first pressing rollers are rotatably connected to the inner surface of the immersion tank. Three mounting holes are provided at the bottom of the immersion tank, two of which are rotatably connected to a first rotating shaft, and the other mounting hole is rotatably connected to a second rotating shaft. One end of each of the first and second rotating shafts extends into the interior of the immersion tank and is equipped with a stirring element. A first gear is mounted on the other end of each of the two first rotating shafts, and a second gear and a driven wheel are mounted on the other end of the second rotating shaft.

[0007] Furthermore, the drying structure includes a drying box, one end of which has an inlet and the other end has an outlet. A cover plate is hinged to the upper surface of the drying box. Several second pressing rollers and a heating element are installed inside the drying box, with the heating element located at the lower end of the second pressing rollers.

[0008] Furthermore, a support frame is installed on the lower surface of the drying oven, and a dual-axis motor is installed on the upper surface of the support frame. One output shaft of the dual-axis motor extends into the interior of the drying oven and is equipped with a fan blade. The fan blade is located at the lower end of the heating element. The other output shaft of the dual-axis motor passes through the support frame and is equipped with a drive wheel. The drive wheel is connected to the driven wheel via a belt. Both first gears are meshed with the second gear.

[0009] Furthermore, the wire feeding structure includes a base, two support plates are mounted on the upper surface of the base, a connecting shaft is installed between the two support plates, a limit component is provided on the outer surface of the connecting shaft, the limit component includes a bidirectional screw, the bidirectional screw is rotatably connected between the two support plates, two sliding plates are threadedly connected to the outer surface of the bidirectional screw, a bearing is installed at one end of each of the two sliding plates, a limit block is provided at one end of each of the two bearings, and one end of the bidirectional screw passes through one of the support plates and is equipped with a rotating handle.

[0010] Furthermore, both of the limiting blocks are slidably connected to the outer surface of the connecting shaft, and a groove is provided at one end of each of the two limiting blocks. The two bearings are rotatably connected inside the corresponding grooves.

[0011] Furthermore, the upper surface of the base is provided with a groove, and the lower surface of the slide plate is provided with a slider, which is slidably connected inside the groove.

[0012] An antibacterial wool yarn includes a wool yarn body, which is processed by an antistatic device for producing antibacterial wool yarn.

[0013] This utility model has the following beneficial effects:

[0014] (1) By starting the dual-shaft motor, one of the output shafts of the dual-shaft motor drives the driven wheel to rotate through the driving wheel and belt. The driven wheel is fixed on the second rotating shaft, so the second rotating shaft rotates with the driven wheel. At the same time, the second gear at one end of the second rotating shaft meshes with the two first gears, thereby causing the two first rotating shafts to rotate synchronously in opposite directions. The first and second rotating shafts drive their respective stirring components to rotate in the soaking tank, forming convective stirring. Since the rotation directions of the two first rotating shafts are opposite, while the rotation direction of the second shaft is the same as that of one of the first rotating shafts, the stirring components form turbulence in the soaking tank, which makes the antistatic agent solution fully mixed. The rotation of the stirring components makes the antistatic agent solution flow continuously, avoiding particle deposition, ensuring that the antistatic agent is completely dissolved, reducing the risk of undissolved particles adhering to the wool yarn. At the same time, stirring makes the wool yarn more fully contacted with the antistatic agent, and the conductive film formed after drying is more uniform, improving the antistatic performance of the wool yarn.

[0015] (2) In this utility model, the spool with the wool yarn body wound on it is installed on the outer surface of the connecting shaft and is located between two limiting blocks. Then, the rotating handle on the bidirectional screw is turned to make the bidirectional screw rotate. Since the threads at both ends of the bidirectional screw are opposite, the two sliding plates will move synchronously towards or away from each other along the bidirectional screw and push the corresponding limiting blocks to slide along the connecting shaft through the bearing. When the two limiting blocks move inward, the two limiting blocks will gradually contact the two ends of the spool until they are tightly attached to the spool, thus completing the axial fixation of the spool. The clamping effect of the limiting blocks prevents the spool from axially moving during high-speed unwinding, ensuring that the yarn enters the soaking structure smoothly. At the same time, the limiting blocks are connected to the sliding plates through the bearing, so that the spool can rotate freely during unwinding, avoiding frictional resistance from affecting the yarn tension.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a cross-section of the soaking and drying structure of this utility model. Figure 1 ;

[0020] Figure 3 This is a cross-section of the soaking and drying structure of this utility model. Figure 2 ;

[0021] Figure 4 This is a schematic diagram of the limiting component and the wire feeding structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the limiting component structure of this utility model;

[0023] The attached diagram lists the components represented by each number as follows:

[0024] In the diagram: 1. Paying-off structure; 101. Base; 102. Support plate; 103. Connecting shaft; 2. Soaking structure; 201. Soaking tank; 202. First pressing roller; 3. Drying structure; 301. Drying box; 302. Cover plate; 303. Second pressing roller; 304. Heating element; 305. Dual-shaft motor; 306. Fan blade; 4. First rotating shaft; 5. Second rotating shaft; 6. Stirring element; 7. First gear; 8. Second gear; 9. Driven wheel; 10. Support frame; 11. Driving wheel; 12. Belt; 13. Limiting component; 1301. Bidirectional screw; 1302. Slide plate; 1303. Bearing; 1304. Limiting block; 1305. Rotating handle; 1306. Slider; 14. Wool yarn body. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-5 As shown, this utility model is an antistatic device for antibacterial wool yarn production, including a yarn feeding structure 1, an soaking structure 2 at one end of the yarn feeding structure 1, and a drying structure 3 at one end of the soaking structure 2. The soaking structure 2 includes a soaking tank 201, and a plurality of first pressing rollers 202 are rotatably connected to the inner surface of the soaking tank 201. Three mounting holes are opened at the bottom of the soaking tank 201. A first rotating shaft 4 is rotatably connected to the inside of two of the mounting holes, and a second rotating shaft 5 is rotatably connected to the inside of the other mounting hole. One end of the first rotating shaft 4 and the second rotating shaft 5 extends into the inside of the soaking tank 201 and is equipped with a stirring component 6. A first gear 7 is installed at the other end of the two first rotating shafts 4, and a second gear 8 and a driven wheel 9 are installed at the other end of the second rotating shaft 5.

[0027] The drying structure 3 includes a drying box 301. One end of the drying box 301 has an inlet and the other end has an outlet. A cover plate 302 is hinged to the upper surface of the drying box 301. Several second pressing rollers 303 and a heating element 304 are installed inside the drying box 301. The heating element 304 is located at the lower end of the second pressing rollers 303.

[0028] A support frame 10 is installed on the lower surface of the drying oven 301, and a dual-axis motor 305 is installed on the upper surface of the support frame 10. One output shaft of the dual-axis motor 305 extends into the interior of the drying oven 301 and is equipped with a fan blade 306. The fan blade 306 is located at the lower end of the heating element 304. The other output shaft of the dual-axis motor 305 passes through the support frame 10 and is equipped with a drive wheel 11. The drive wheel 11 is connected to the driven wheel 9 via a belt 12. Both first gears 7 are meshed with second gears 8.

[0029] By starting the dual-axis motor 305, one of the output shafts of the dual-axis motor 305 drives the driven wheel 9 to rotate via the driving wheel 11 and belt 12. The driven wheel 9 is fixed on the second rotating shaft 5, so the second rotating shaft 5 rotates with the driven wheel 9. At the same time, the second gear 8 at one end of the second rotating shaft 5 meshes with the two first gears 7, thereby causing the two first rotating shafts 4 to rotate synchronously in opposite directions. The first rotating shafts 4 and the second rotating shaft 5 drive their respective stirring elements 6 to rotate in the soaking tank 201, forming convective stirring. Since the two first rotating shafts 4 rotate in opposite directions, while the second rotating shaft 5 rotates in the same direction as one of the first rotating shafts 4, the stirring elements 6 form turbulence in the soaking tank 201, which makes the antistatic agent solution fully mixed. The rotation of the stirring elements 6 makes the antistatic agent solution flow continuously, avoiding particle deposition, ensuring that the antistatic agent is completely dissolved, reducing the risk of undissolved particles adhering. At the same time, stirring makes the yarn more fully contacted with the antistatic agent, and the conductive film formed after drying is more uniform.

[0030] The wire feeding structure 1 includes a base 101, two support plates 102 are mounted on the upper surface of the base 101, a connecting shaft 103 is installed between the two support plates 102, a limit component 13 is provided on the outer surface of the connecting shaft 103, the limit component 13 includes a bidirectional screw 1301, the bidirectional screw 1301 is rotatably connected between the two support plates 102, two sliding plates 1302 are threadedly connected to the outer surface of the bidirectional screw 1301, a bearing 1303 is installed at one end of each of the two sliding plates 1302, a limit block 1304 is provided at one end of each of the two bearings 1303, and one end of the bidirectional screw 1301 passes through one of the support plates 102 and is equipped with a rotating handle 1305.

[0031] Both limiting blocks 1304 are slidably connected to the outer surface of the connecting shaft 103. One end of each limiting block 1304 is provided with a groove, and two bearings 1303 are rotatably connected to the inside of the corresponding groove.

[0032] By rotating the handle 1305 on the bidirectional screw 1301, the bidirectional screw 1301 is rotated. Since the threads at both ends of the bidirectional screw 1301 are opposite, the two sliding plates 1302 will move synchronously towards or away from the bidirectional screw 1301 and push the corresponding limiting blocks 1304 to slide along the connecting shaft 103 through the bearing 1303. When the two limiting blocks 1304 move inward, they will gradually contact the two ends of the drum until they are tightly attached to the drum, thus completing the axial fixation of the drum. The clamping effect of the limiting blocks 1304 prevents the drum from axially shifting during high-speed unwinding, ensuring that the yarn enters the soaking structure 2 smoothly. At the same time, the limiting blocks 1304 are connected to the sliding plates 1302 through the bearing 1303, allowing the drum to rotate freely during unwinding and avoiding frictional resistance from affecting the yarn tension.

[0033] The upper surface of the base 101 is provided with a sliding groove, and the lower surface of the slide plate 1302 is provided with a slider 1306, which is slidably connected to the inside of the sliding groove.

[0034] The slide groove and the slider 1306 form a sliding pair, which ensures that the slide plate 1302 always maintains a straight line during movement, avoiding deviation or jamming caused by uneven force.

[0035] An antibacterial wool yarn includes a wool yarn body 14, which is processed by an antistatic device for producing antibacterial wool yarn.

[0036] In use, first place the spool containing the wool yarn body 14 onto the connecting shaft 103. Then, rotate the rotating handle 1305 of the limiting assembly 13 to drive the bidirectional screw 1301 to rotate, causing the two limiting blocks 1304 to move synchronously inward along the connecting shaft 103, clamping both ends of the spool and completing axial fixation. After releasing the wool yarn body 14 from the spool, it passes sequentially around the multiple first pressing rollers 202 in the soaking tank 201, and is completely immersed in the antistatic agent solution under the guidance of the first pressing rollers 202. The soaked wool... The yarn body 14 enters the drying chamber 301 through the inlet, passes through multiple second pressing rollers 303 in sequence, and extends to the outlet in a wavy path. Then, one end of the wool yarn body 14 is wound onto an external take-up device. By activating the take-up device, the spool containing the wool yarn body 14 is unwound. By activating the dual-shaft motor 305, one output shaft of the dual-shaft motor 305 drives the driven wheel 9 to rotate via the drive wheel 11 and belt 12. The driven wheel 9 is fixed to the second rotating shaft 5, therefore the second rotating shaft 5 rotates accordingly. The driven wheel 9 rotates, and at the same time, the second gear 8 at one end of the second shaft 5 meshes with the two first gears 7, thereby causing the two first shafts 4 to rotate synchronously in opposite directions. The first shafts 4 and the second shafts 5 drive their respective stirring elements 6 to rotate in the soaking tank 201, forming convective stirring. Since the two first shafts 4 rotate in opposite directions, while the second shaft 5 rotates in the same direction as one of the first shafts 4, the stirring elements 6 form turbulence in the soaking tank 201, which makes the antistatic agent solution fully mixed. The rotation of the stirring elements 6 makes the antistatic agent solution flow continuously, avoiding particle deposition, ensuring that the antistatic agent is completely dissolved, and reducing the risk of undissolved particles adhering. At the same time, the stirring makes the wool yarn body 14 more fully contacted with the antistatic agent, and the conductive film formed after drying is more uniform. Meanwhile, the other output shaft of the dual-shaft motor 305 drives the fan blade 306 to rotate, blowing the hot air generated by the heating element 304 upward to the surface of the wool yarn body 14 to dry the wool yarn body 14. The dried wool yarn body 14 is exported from the outlet and wound into a finished product by the subsequent take-up equipment.

[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An anti-static device for producing antibacterial wool yarn, comprising a pay-off structure (1), one end of the pay-off structure (1) is provided with a soaking structure (2), one end of the soaking structure (2) is provided with a drying structure (3), characterized in that: The soaking structure (2) includes a soaking tank (201), and a plurality of first pressure rollers (202) are rotatably connected to the inner surface of the soaking tank (201). The bottom of the soaking pool (201) is provided with three mounting holes, two of which are rotatably connected to a first rotating shaft (4), and the other mounting hole is rotatably connected to a second rotating shaft (5). One end of the first rotating shaft (4) and the second rotating shaft (5) extends into the interior of the soaking tank (201) and is equipped with a stirring element (6). The other end of the two first rotating shafts (4) is equipped with a first gear (7), and the other end of the second rotating shaft (5) is equipped with a second gear (8) and a driven wheel (9).

2. The device according to claim 1, wherein the device is characterized by: The drying structure (3) includes a drying box (301), one end of which has an inlet and the other end has an outlet. A cover plate (302) is hinged to the upper surface of the drying box (301). Several second pressing rollers (303) and a heating element (304) are installed inside the drying box (301). The heating element (304) is located at the lower end of the second pressing rollers (303).

3. The antistatic device for producing antibacterial wool yarn according to claim 2, characterized in that: A support frame (10) is installed on the lower surface of the drying box (301), and a dual-axis motor (305) is installed on the upper surface of the support frame (10). One output shaft of the dual-axis motor (305) extends into the interior of the drying box (301) and is equipped with a fan blade (306). The fan blade (306) is located at the lower end of the heating element (304). The other output shaft of the dual-axis motor (305) passes through the support frame (10) and is equipped with a drive wheel (11). The drive wheel (11) is connected to the driven wheel (9) via a belt (12). Both first gears (7) are meshed with the second gear (8).

4. The antistatic device for producing antibacterial wool yarn according to claim 1, characterized in that: The wire feeding structure (1) includes a base (101), two support plates (102) are installed on the upper surface of the base (101), a connecting shaft (103) is installed between the two support plates (102), and a limit component (13) is provided on the outer surface of the connecting shaft (103). The limiting component (13) includes a bidirectional screw (1301), and the bidirectional screw (1301) is rotatably connected between the two support plates (102). The outer surface of the bidirectional screw (1301) is threaded with two sliding plates (1302). One end of each of the two sliding plates (1302) is equipped with a bearing (1303), and one end of each of the two bearings (1303) is provided with a limiting block (1304). One end of the bidirectional screw (1301) passes through one of the support plates (102) and is equipped with a rotating handle (1305).

5. The antistatic device for producing antibacterial wool yarn according to claim 4, characterized in that: Both of the limiting blocks (1304) are slidably connected to the outer surface of the connecting shaft (103), and a groove is provided at one end of each of the two limiting blocks (1304). The two bearings (1303) are rotatably connected inside the corresponding groove.

6. The antistatic device for producing antibacterial wool yarn according to claim 4, characterized in that: The upper surface of the base (101) is provided with a sliding groove, and the lower surface of the slide plate (1302) is provided with a slider (1306), which is slidably connected inside the sliding groove.

7. An antibacterial wool yarn, comprising a wool yarn body (14), characterized in that: The wool yarn body (14) is processed by the antistatic device for producing antibacterial wool yarn according to any one of claims 1-6.

Images