A polyester silk fabric inspection machine

Abstract

This utility model relates to the field of fabric inspection technology and discloses a fabric inspection machine for polyester filament fabric quality inspection. It includes a base plate, a fabric inspection frame fixedly mounted on the upper surface of the base plate, a first conveying roller rotatably mounted on the front end of the fabric inspection frame, and an LED light plate fixedly mounted on the rear end of the upper surface of the base plate. The LED light plate is located inside the fabric inspection frame. An auxiliary mechanism is set on the fabric inspection frame, including two electric telescopic rods and a suction box. Two mounting blocks are fixedly mounted on the front surface of the fabric inspection frame. Rectangular grooves are provided on both the left and right surfaces of the fabric inspection frame. The suction box automatically cleans the dust on the surface of the LED light plate, ensuring uniform illumination, maintaining the light transmittance of the light plate, preventing color temperature deviation from affecting color difference judgment, ensuring the accuracy of fabric color detection, and avoiding missed defects due to shadows or uneven brightness. Cleaning can be performed during fabric roll changes without interrupting the quality inspection process, thereby improving the inspection accuracy of the fabric inspection machine for polyester filament fabrics.

Description

Technical Field

[0001] This utility model relates to the field of fabric inspection technology, specifically a fabric inspection machine for polyester filament spinning quality inspection. Background Technology

[0002] Fabric inspection machines are specialized equipment used in the garment and textile industries to inspect the quality of fabrics. They can detect defects and color differences, and complete length recording and roll finishing. Their basic structure includes a fabric unwinding and winding device, an inspection table and light source, and a code recording device. There are various types, such as intelligent fabric inspection machines that use cameras to automatically detect defects and are suitable for solid-color knitted fabrics; digital semi-automatic fabric inspection machines can record the coordinates of defects and generate reports. Their working principles are divided into two types: manual visual inspection and automatic image analysis. They are widely used in textile factories, garment factories, and fabric trading companies, helping companies control fabric quality, reduce problems in production and trade, and improve efficiency and quality stability.

[0003] Currently, when conducting quality inspection on polyester filament fabrics, a fabric inspection machine is required to inspect the polyester filament fabrics produced during production, and to detect defects, color differences, and other issues on the fabric. When using the fabric inspection machine, the polyester filament fabric needs to pass over an LED light panel, and then a high-pixel camera is used to capture the fabric image to detect fabric defects. However, there may be debris on the surface of the fabric during production. When passing over the LED light panel, it falls onto the light panel, which can cause uneven lighting, reduced brightness in some areas, or shadows. This will affect the accuracy of the fabric inspection machine in identifying polyester filament fabrics. Utility Model Content

[0004] Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a fabric inspection machine for polyester filament spinning quality inspection. It solves the problem that the surface of the fabric may contain debris during production, which falls onto the LED light panel when passing through it, causing uneven lighting, reduced brightness in some areas, or shadows. This affects the accuracy of the fabric inspection machine in identifying polyester filament spinning.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a fabric inspection machine for polyester spinning quality inspection, comprising a base plate, a fabric inspection frame fixedly installed on the upper surface of the base plate, a first conveying roller rotatably installed at the front end of the fabric inspection frame, and an LED light plate fixedly installed at the rear end of the upper surface of the base plate, the LED light plate being located inside the fabric inspection frame;

[0008] The auxiliary mechanism is mounted on the fabric inspection machine frame and includes two electric telescopic rods and a suction box. Two mounting blocks are fixedly installed on the front surface of the fabric inspection machine frame. Rectangular grooves are opened on both the left and right surfaces of the fabric inspection machine frame. The front ends of the two rectangular grooves extend to the two mounting blocks. Slider blocks are slidably installed on the inner walls of the two rectangular grooves. Round rods are fixedly installed on the adjacent surfaces of the two sliders. The two electric telescopic rods are fixedly installed on the upper ends of the two round rods respectively. The telescopic ends of the two electric telescopic rods pass through the lower side of the two round rods respectively. The suction box is fixedly installed on the telescopic ends of the two electric telescopic rods.

[0009] Preferably, the auxiliary mechanism further includes a connecting pipe, which is fixedly installed at the front end of the suction box, and the two rear ends of the connecting pipe extend into the interior of the suction box.

[0010] Preferably, threaded rods are rotatably mounted on the inner walls of the two rectangular grooves, and the two sliders are threadedly connected to the two threaded rods respectively. Two mounting grooves are opened on the rear surface of the fabric inspection machine frame.

[0011] Preferably, a motor is fixedly installed on the inner wall of each of the two mounting slots, and the output ends of the two motors rotate through the interior of the two rectangular slots respectively. The two motors are fixedly connected to the two threaded rods respectively.

[0012] Preferably, a second conveying roller is rotatably installed on the upper end of the left and right inner walls of the fabric inspection machine frame.

[0013] Preferably, rectangular holes are provided on the upper ends of the left and right inner walls of the fabric inspection frame.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides a fabric inspection machine for polyester spinning quality inspection, which has the following beneficial effects:

[0016] This polyester filament fabric inspection machine automatically cleans the dust off the LED light panel surface using a suction box, ensuring uniform illumination, maintaining the light transmittance of the light panel, preventing color temperature deviation from affecting color difference judgment, ensuring the accuracy of fabric color detection, and avoiding missed defects due to shadows or uneven brightness. Cleaning can be performed during fabric roll changes without interrupting the quality inspection process, thereby improving the inspection accuracy of the fabric inspection machine for polyester filament fabrics. Attached Figure Description

[0017] Figure 1 This is a top view schematic diagram of the overall structure of the polyester filament spinning quality inspection machine of this utility model;

[0018] Figure 2 This is a top view of the internal cross-section structure of the polyester filament spinning quality inspection machine of this utility model;

[0019] Figure 3This is a top view of the auxiliary mechanism of this utility model;

[0020] Figure 4 This is a bottom view of the auxiliary mechanism of this utility model.

[0021] In the diagram: 1. Base plate; 2. Fabric inspection frame; 3. First conveyor roller; 4. LED light panel; 5. Electric telescopic rod; 6. Suction box; 7. Mounting block; 8. Rectangular groove; 9. Slider; 10. Round rod; 11. Connecting pipe; 12. Threaded rod; 13. Mounting groove; 14. Motor; 15. Second conveyor roller; 16. Rectangular hole. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 This utility model provides a new technical solution: a fabric inspection machine for polyester spinning quality inspection, including a base plate 1, a fabric inspection machine frame 2 fixedly installed on the upper surface of the base plate 1, a first conveying roller 3 rotatably installed at the front end of the fabric inspection machine frame 2, and an LED light plate 4 fixedly installed at the rear end of the upper surface of the base plate 1, the LED light plate 4 being located inside the fabric inspection machine frame 2.

[0024] The auxiliary mechanism is set on the fabric inspection frame 2. The auxiliary mechanism includes two electric telescopic rods 5 and a suction box 6. Two mounting blocks 7 are fixedly installed on the front surface of the fabric inspection frame 2. Rectangular grooves 8 are opened on both the left and right surfaces of the fabric inspection frame 2. The front ends of the two rectangular grooves 8 extend to the two mounting blocks 7. Sliding blocks 9 are slidably installed on the inner walls of the two rectangular grooves 8. Round rods 10 are fixedly installed on the adjacent surfaces of the two sliding blocks 9. The two electric telescopic rods 5 are respectively fixedly installed on the upper ends of the two round rods 10. The telescopic ends of the two electric telescopic rods 5 pass through the lower side of the two round rods 10. The suction box 6 is fixedly installed on the telescopic ends of the two electric telescopic rods 5.

[0025] Furthermore, the auxiliary mechanism also includes a connecting pipe 11, which is fixedly installed at the front end of the suction box 6, and the two rear ends of the connecting pipe 11 extend into the interior of the suction box 6.

[0026] Furthermore, by cleaning the dust on the surface of the LED light panel in real time, uniform illumination is ensured, the light transmittance of the light panel is maintained, color temperature deviation is prevented from affecting color difference judgment, the accuracy of fabric color detection is ensured, and defects are avoided due to shadows or uneven brightness. Cleaning can be carried out during the fabric roll change interval without interrupting the quality inspection process, thereby improving the detection accuracy of the fabric inspection machine for polyester spun fabrics.

[0027] Furthermore, threaded rods 12 are rotatably installed on the inner walls of the two rectangular grooves 8, and the two sliders 9 are threadedly connected to the two threaded rods 12 respectively. Two mounting grooves 13 are opened on the rear surface of the fabric inspection machine frame 2.

[0028] Furthermore, motors 14 are fixedly installed on the inner walls of the two mounting slots 13. The output ends of the two motors 14 rotate through the interior of the two rectangular slots 8, and the two motors 14 are fixedly connected to the two threaded rods 12 respectively.

[0029] Furthermore, a second conveying roller 15 is rotatably installed on the upper end of the left and right inner walls of the fabric inspection machine frame 2.

[0030] Furthermore, rectangular holes 16 are provided on the upper ends of the left and right inner walls of the fabric inspection machine frame 2.

[0031] Furthermore, the polyester spun fabric to be inspected is guided into the fabric inspection frame 2 by the first conveyor roller 3. The fabric is spread out on the inclined surface of the LED light plate 4. The second conveyor roller 15 guides the fabric and adjusts the tension to ensure that the fabric passes through the inspection area smoothly. The LED light plate 4 tilts upward to illuminate the fabric, allowing the high-pixel camera on the fabric inspection machine 2 to inspect the fabric surface and identify defects. When debris falls onto the LED light plate 4 during the conveying process, two motors 14 can be started to drive the threaded rod 12 to rotate, causing the slider 9 to slide along the rectangular groove 8, thereby adjusting the position of the round rod 10, the electric telescopic rod 5, and the suction box 6. Then, the two electric telescopic rods 5 are extended so that the rear surface of the suction box 6 is in contact with the inclined surface of the LED light plate 4. An external vacuum cleaner generates suction through the connecting pipe 11 and the metal hose. The suction box 6 removes debris from the surface of the LED light plate 4 to avoid interference with the light.

[0032] Structural Description: Base Plate 1: Supports the entire machine, fixes the fabric inspection frame 2 and LED light panel 4, ensures equipment stability, and prevents shaking during quality inspection from affecting accuracy;

[0033] Fabric inspection frame 2: It supports the conveyor roller, the light plate and auxiliary mechanism, and provides a stable frame structure for fabric inspection. An inspection camera is installed at the upper end of the fabric inspection frame 2. The inspection camera is existing technology, specifically model YFD-2100CI. The inspection camera is an existing component of the above model.

[0034] First conveyor roller 3: guides the fabric into the inspection area, and achieves continuous conveying by rotation to ensure that the fabric is laid out flat;

[0035] LED light panel 4: The inclined installation provides strong lighting to illuminate the fabric surface, making it easier for the fabric inspection machine to detect defects;

[0036] Electric telescopic rod 5: There are two in total. They connect the round rod 10 to the suction box 6. Adjust the height of the suction box so that it fits the LED light panel 4 for cleaning.

[0037] Suction box 6: It can fit against the surface of the light panel and use negative pressure to absorb dust, keeping the light panel clean and ensuring uniform illumination;

[0038] Mounting block 7: There are two in total. They are fixed on the front surface of the fabric inspection machine frame 2 and extend the rectangular groove 8 to provide a complete sliding path for the slider 9.

[0039] Rectangular groove 8: There are two in total, located on both sides of the fabric inspection machine frame, with built-in threaded rod 12 and slider 9 to guide the auxiliary mechanism to move horizontally;

[0040] Slider 9: There are two sliders in total. They work with the threaded rod 12 to convert the rotational motion into linear motion, which drives the suction box 6 to move laterally.

[0041] Round rod 10: There are two in total. They connect the left and right sliders 9, support the electric telescopic rod 5, and ensure the stable movement of the suction box 6.

[0042] Connecting pipe 11: connects suction box 6 to external vacuum cleaner to form a suction channel to discharge dust. The vacuum cleaner is existing technology, specifically model IV-2230.

[0043] Threaded rod 12: There are two in total. They drive the slider 9 to slide and control the cleaning position of the suction box 6 to cover the entire area of ​​the light plate.

[0044] Mounting slot 13: There are two slots in total, located at the rear of the fabric inspection frame 2, for mounting motor 14;

[0045] Motor 14: Two motors are provided to drive the threaded rod 12 and enable the automated cleaning operation of the suction box 6;

[0046] Second conveyor roller 15: works in conjunction with first conveyor roller 3 to tension the fabric, change the conveying angle, and ensure the flatness of the detection area;

[0047] Rectangular hole 16: There are two in total, which are used to pass through the power cord and metal flexible tube to ensure the safe operation of the equipment.

[0048] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fabric inspection machine for polyester spinning quality inspection, comprising a base plate (1), a fabric inspection frame (2) fixedly mounted on the upper surface of the base plate (1), and a first conveying roller (3) rotatably mounted on the front end of the fabric inspection frame (2), characterized in that: An LED light plate (4) is fixedly installed on the rear end of the upper surface of the base plate (1), and the LED light plate (4) is located inside the fabric inspection frame (2); The auxiliary mechanism is set on the fabric inspection frame (2). The auxiliary mechanism includes two electric telescopic rods (5) and a suction box (6). Two mounting blocks (7) are fixedly installed on the front surface of the fabric inspection frame (2). Rectangular grooves (8) are opened on the left and right surfaces of the fabric inspection frame (2). The front ends of the two rectangular grooves (8) extend to the two mounting blocks (7). Sliding blocks (9) are slidably installed on the inner walls of the two rectangular grooves (8). Round rods (10) are fixedly installed on the adjacent surfaces of the two sliding blocks (9). The two electric telescopic rods (5) are fixedly installed on the upper ends of the two round rods (10). The telescopic ends of the two electric telescopic rods (5) pass through the lower side of the two round rods (10). The suction box (6) is fixedly installed on the telescopic ends of the two electric telescopic rods (5).

2. The fabric inspection machine for polyester filament spinning quality inspection according to claim 1, characterized in that: The auxiliary mechanism also includes a connecting pipe (11), which is fixedly installed at the front end of the suction box (6), and the two rear ends of the connecting pipe (11) extend into the interior of the suction box (6).

3. The fabric inspection machine for polyester spinning quality inspection according to claim 1, characterized in that: Threaded rods (12) are rotatably installed on the inner walls of the two rectangular grooves (8), and the two sliders (9) are threadedly connected to the two threaded rods (12) respectively. Two mounting grooves (13) are opened on the rear surface of the fabric inspection frame (2).

4. A fabric inspection machine for polyester filament spinning quality inspection according to claim 3, characterized in that: Motors (14) are fixedly installed on the inner walls of the two mounting slots (13). The output ends of the two motors (14) rotate through the interior of the two rectangular slots (8). The two motors (14) are fixedly connected to the two threaded rods (12).

5. A fabric inspection machine for polyester spinning quality inspection according to claim 1, characterized in that: The upper ends of the left and right inner walls of the fabric inspection frame (2) are rotatably equipped with second conveying rollers (15).

6. A fabric inspection machine for polyester filament spinning quality inspection according to claim 1, characterized in that: The upper ends of the left and right inner walls of the fabric inspection machine frame (2) are provided with rectangular holes (16).

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