A pipeline construction sludge cleaning device

Abstract

This utility model relates to the field of cleaning device technology and discloses a sludge cleaning device for pipeline construction. It includes a tracked vehicle with a bucket on one side, and a cleaning component for cleaning sludge at the pipeline construction site. The cleaning component is located on the top surface of the bucket and includes a hydraulic motor fixedly installed on the top surface of the bucket. A first circular through-hole is formed on the top surface of the bucket, and the drive shaft of the hydraulic motor is movably connected to the first circular through-hole. Through the coordinated use of the tracked vehicle, bucket, power steering, and auger, the device can effectively clean sludge in trenches without manual cleaning by construction personnel. Water sprayed from nozzles, combined with two augers, increases the degree of sludge fragmentation, facilitating the suction of the sludge by a sludge pump and suction pipe, effectively preventing sludge accumulation from affecting subsequent pipeline laying. This device is quite practical.

Description

Technical Field

[0001] This utility model relates to the field of cleaning device technology, and in particular to a device for cleaning sludge during pipeline construction. Background Technology

[0002] Pipeline construction involves excavating trenches, laying pipes, and backfilling earth to build underground water and sewage pipelines. For trench-buried pipelines, water and silt can easily accumulate after trench excavation, reducing the bearing capacity of the foundation, causing uneven settlement during pipeline laying, failure of joint seals, and affecting the compaction of backfill soil, leading to pipeline damage or blockage later on. Therefore, cleaning is necessary.

[0003] In existing technologies, after rain, there will be water and silt accumulation in the trenches where pipelines are buried. The silt needs to be cleaned out. If manual labor is used, it is quite laborious, and the silt will settle at the bottom of the trench and will not flow with the water. Using a silt pump is also difficult to clean it completely. Therefore, it is necessary to propose a pipeline construction silt cleaning device to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a pipeline construction sludge cleaning device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A sludge removal device for pipeline construction includes a tracked vehicle with a bucket on one side. It also includes a cleaning assembly for removing sludge at the pipeline construction site. The cleaning assembly is located on the top surface of the bucket and includes a hydraulic motor fixedly mounted on the top surface of the bucket. A first circular through-hole is formed on the top surface of the bucket. The drive shaft of the hydraulic motor is movably connected to the first circular through-hole. A power steering unit is fixedly mounted on the bottom surface of the drive shaft and fixedly mounted to the bucket. Screws are fixedly mounted on both ends of the power steering unit. Fixing holes are formed on both sides of the bucket and movably connected to the screeds. A second circular through-hole is formed on the rear side of the bucket. A suction pipe is fixedly fitted onto the inner wall of the second circular through-hole. A sludge pump is located on one side of the bucket, and the inner wall of the inlet of the sludge pump is fixedly fitted onto the suction pipe. A crushing mechanism for breaking up hard sludge is provided on the top surface of the bucket.

[0007] As a further embodiment of this utility model, the crushing mechanism includes: a first connecting pipe disposed on the top surface of the bucket, a plurality of nozzles connected to the outer circular wall of the first connecting pipe, a plurality of third circular through holes opened on the top surface of the bucket, the inner circular wall of the third circular through holes being fixedly sleeved with the nozzles, a solenoid valve being fixedly sleeved on the outer circular wall of the first connecting pipe, a second connecting pipe being fixedly sleeved on the inner circular wall of the solenoid valve, a fixing plate being fixedly installed on one side of the tracked vehicle, a booster pump being fixedly installed on the top surface of the fixing plate, and the water inlet of the booster pump being fixedly sleeved with the second connecting pipe.

[0008] As a further embodiment of this utility model, a water tank is fixedly installed on the top surface of the tracked vehicle, and a PLC controller is fixedly installed on the operating platform of the tracked vehicle. The booster pump and the sludge pump are electrically connected to the PLC controller respectively.

[0009] As a further embodiment of this utility model, a battery compartment is fixedly installed on the top surface of the tracked vehicle, and the battery compartment is electrically connected to the PLC controller.

[0010] As a further embodiment of this utility model, a fixing pipe is fixedly sleeved on the inner circular wall surface of the outlet of the sludge pump.

[0011] As a further embodiment of this utility model, a reinforcing rib is fixedly installed on the outer circular wall of the sludge pump, and the reinforcing rib is fixedly installed on the top surface of the bucket.

[0012] As a further embodiment of this utility model, two support frames are fixedly installed on one side of the bucket, the support frames are hinged to the tracked vehicle, and two hydraulic cylinders are hinged to the outer wall of the bucket, the hydraulic cylinders are hinged to the tracked vehicle.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] By using tracked vehicles, buckets, power steering systems, and augers in coordination, the silt in trenches can be effectively cleaned without manual cleaning by construction personnel. Water sprayed from nozzles, combined with two augers, can improve the degree of silt crushing, making it easier for silt pumps and suction pipes to suck the silt away. This effectively prevents silt accumulation from affecting subsequent pipeline laying, making it quite practical. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a pipeline construction sludge cleaning device proposed in this utility model.

[0016] Figure 2 This is a schematic diagram of the tracked vehicle structure of a pipeline construction sludge cleaning device proposed in this utility model;

[0017] Figure 3 This is a schematic diagram of the bucket structure of a pipeline construction sludge cleaning device proposed in this utility model;

[0018] Figure 4 This is a schematic diagram of the power steering mechanism of a pipeline construction sludge cleaning device proposed in this utility model;

[0019] Figure 5 This is a schematic diagram of the auger structure of a sludge removal device for pipeline construction proposed in this utility model.

[0020] In the diagram: 1. Tracked vehicle; 2. Bucket; 3. Power steering; 4. Screw; 5. Fixing hole; 6. Hydraulic motor; 7. Sludge pump; 8. Booster pump; 9. Solenoid valve; 10. First connecting pipe; 11. Nozzle; 12. Suction pipe; 13. Hydraulic cylinder; 14. Support frame; 15. Water tank; 16. Battery compartment; 17. Fixing plate; 18. Second connecting pipe; 19. Fixing pipe; 20. Reinforcing rib. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] Reference Figures 1-5A pipeline construction sludge removal device includes a tracked vehicle 1, a bucket 2 mounted on one side of the tracked vehicle 1, and a cleaning assembly for removing sludge at the pipeline construction site. The cleaning assembly is located on the top surface of the bucket 2 and includes a hydraulic motor 6, which is fixedly mounted on the top surface of the bucket 2. A first circular through hole is provided on the top surface of the bucket 2, and the drive shaft of the hydraulic motor 6 is movably connected to the first circular through hole. A power steering gear 3 is fixedly mounted on the bottom surface of the drive shaft of the hydraulic motor 6. The power steering unit 3 is fixedly installed with the bucket 2. The two ends of the power steering unit 3 are respectively fixedly installed with augers 4. The two sides of the bucket 2 are respectively provided with fixing holes 5, which are movably connected with the augers 4. The rear side of the bucket 2 is provided with a second circular through hole, and the inner circular wall of the second circular through hole is fixedly connected with a suction pipe 12. A sludge pump 7 is provided on one side of the bucket 2. The inner circular wall of the inlet of the sludge pump 7 is fixedly connected with the suction pipe 12. The top surface of the bucket 2 is provided with a crushing mechanism for crushing hard sludge.

[0025] In this embodiment, the crushing mechanism includes: a first connecting pipe 10, which is disposed on the top surface of the bucket 2. A plurality of nozzles 11 are connected to the outer circular wall of the first connecting pipe 10. A plurality of third circular through holes are opened on the top surface of the bucket 2. The inner circular wall of the third circular through holes is fixedly sleeved with the nozzles 11. A solenoid valve 9 is fixedly sleeved on the outer circular wall of the first connecting pipe 10. A second connecting pipe 18 is fixedly sleeved on the inner circular wall of the solenoid valve 9. A fixing plate 17 is fixedly installed on one side of the tracked vehicle 1. A booster pump 8 is fixedly installed on the top surface of the fixing plate 17. The water inlet of the booster pump 8 is fixedly sleeved with the second connecting pipe 18.

[0026] In this embodiment, a water tank 15 is fixedly installed on the top surface of the tracked vehicle 1, and a PLC controller is fixedly installed on the operating platform of the tracked vehicle 1. The booster pump 8 and the sludge pump 7 are electrically connected to the PLC controller. A battery compartment 16 is fixedly installed on the top surface of the tracked vehicle 1. The battery compartment 16 can be installed in other locations, adjustable according to production conditions to ensure safety. The battery compartment 16 is electrically connected to the PLC controller. A fixing pipe 19 is fixedly sleeved on the inner circular wall of the outlet of the sludge pump 7. A reinforcing rib 20 is fixedly installed on the outer circular wall of the sludge pump 7 and is fixedly installed to the top surface of the bucket 2. Two support frames 14 are fixedly installed on one side of the bucket 2 and are hinged to the tracked vehicle 1. Two hydraulic cylinders 13 are hinged to the outer wall of the bucket 2 and are also hinged to the tracked vehicle 1.

[0027] As can be seen from the above description, the embodiments of this utility model achieve the following technical effects:

[0028] During production, the water tank 15 is connected and fixed to the inlet of the booster pump 8 via a pipe through the tracked vehicle 1. During use, the tracked vehicle 1 is driven into the trench where the pipe is laid, and the sludge is discharged by connecting the sludge pipe to the fixed pipe 19.

[0029] Thus, the hydraulic cylinder 13 is activated to drive the bucket 2 to rotate. The rotating bucket 2 contacts the ground, thereby activating the tracked vehicle 1 to move and push the bucket 2 to scoop up the silt. At the same time, the hydraulic motor 6 is activated to drive the power steering 3 to rotate, which in turn drives the two augers 4 to rotate. The rotating power steering 3 pushes the silt towards the center. Simultaneously, the silt pump 7 is activated to suck up the silt through the suction pipe 12. The silt is mixed with water. However, when the silt is relatively dry, the booster pump 8 is activated to extract water from the water tank 15 and pressurize it. The solenoid valve 9 is activated to spray water through the first connecting pipe 10 and the nozzle 11 to wet and crush the silt, so that it can be sucked away by the silt pump 7. This avoids the silt drying out and becoming impossible to clean, ensuring the operation of the equipment. By moving and cleaning simultaneously, the tracked vehicle 1 achieves thorough cleaning of the silt, facilitating the laying of pipelines.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A pipeline construction slurry cleaning device comprising: A tracked vehicle (1) is provided with a bucket (2) on one side. The vehicle is characterized by further including a cleaning assembly for cleaning silt at pipeline construction sites. The cleaning assembly is located on the top surface of the bucket (2). The cleaning assembly includes a hydraulic motor (6), which is fixedly installed on the top surface of the bucket (2). A first circular through hole is provided on the top surface of the bucket (2). The drive shaft of the hydraulic motor (6) is movably connected to the first circular through hole. A power steering gear (3) is fixedly installed on the bottom surface of the drive shaft of the hydraulic motor (6). The power steering gear (3) is connected to the... The bucket (2) is fixedly installed, and the two ends of the power steering gear (3) are respectively fixedly installed with augers (4). The two sides of the bucket (2) are respectively provided with fixing holes (5), and the fixing holes (5) are movably connected with the augers (4). The rear side of the bucket (2) is provided with a second circular through hole, and the inner wall of the second circular through hole is fixedly connected with a suction pipe (12). A sludge pump (7) is provided on one side of the bucket (2), and the inner wall of the inlet of the sludge pump (7) is fixedly connected with the suction pipe (12). The top surface of the bucket (2) is provided with a crushing mechanism for crushing hard sludge.

2. A pipeline construction slurry cleaning device according to claim 1, characterised in that, The crushing mechanism includes: a first connecting pipe (10), which is disposed on the top surface of the bucket (2). A plurality of nozzles (11) are connected to the outer circular wall of the first connecting pipe (10). A plurality of third circular through holes are opened on the top surface of the bucket (2). The inner circular wall of the third circular through hole is fixedly sleeved with the nozzle (11). A solenoid valve (9) is fixedly sleeved on the outer circular wall of the first connecting pipe (10). A second connecting pipe (18) is fixedly sleeved on the inner circular wall of the solenoid valve (9). A fixing plate (17) is fixedly installed on one side of the tracked vehicle (1). A booster pump (8) is fixedly installed on the top surface of the fixing plate (17). The inlet of the booster pump (8) is fixedly sleeved with the second connecting pipe (18).

3. The pipeline construction sludge cleaning device according to claim 2, characterized in that, A water tank (15) is fixedly installed on the top surface of the tracked vehicle (1), and a PLC controller is fixedly installed on the operating platform of the tracked vehicle (1). The booster pump (8) and the sludge pump (7) are electrically connected to the PLC controller respectively.

4. A pipeline construction sludge cleaning device according to claim 3, characterized in that, A battery compartment (16) is fixedly installed on the top surface of the tracked vehicle (1), and the battery compartment (16) is electrically connected to the PLC controller.

5. A pipeline construction sludge cleaning device according to claim 1, characterized in that, A fixed pipe (19) is fixedly sleeved on the inner circular wall of the outlet of the sludge pump (7).

6. A pipeline construction sludge cleaning device according to claim 1, characterized in that, The outer circular wall of the sludge pump (7) is fixedly installed with a reinforcing rib (20), and the reinforcing rib (20) is fixedly installed with the top surface of the bucket (2).

7. A pipeline construction sludge cleaning device according to claim 1, characterized in that, Two support frames (14) are fixedly installed on one side of the bucket (2). The support frames (14) are hinged to the tracked vehicle (1). Two hydraulic cylinders (13) are hinged to the outer wall of the bucket (2). The hydraulic cylinders (13) are hinged to the tracked vehicle (1).

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