An assembly tuning screw tool

By designing and assembling tuning screw tooling, and employing vibration valves and automatic control technology, the problem of low tuning screw installation efficiency was solved, enabling rapid and uniform installation of nuts and screws, and improving the working efficiency of filter frequency modulation.

CN224318685UActive Publication Date: 2026-06-02MAITE COMM EQUIP SUZHOU CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
MAITE COMM EQUIP SUZHOU CO LTD
Filing Date
2025-05-19
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

In the existing technology, the installation efficiency of tuning screws is low and inconsistent during the frequency modulation process of filters, resulting in low work efficiency.

Method used

A tooling for assembling tuning screws was designed, including components such as a support column, operating platform, fixing column, nut placement plate, slide rail, slider, nut push rod, nut baffle, and screw guide plate. The tooling achieves rapid and uniform installation of nuts and screws through a vibration valve, automatic control, and single-axis drive.

Benefits of technology

It enables the rapid installation of nuts and screws, improves work efficiency, and ensures the uniformity and efficiency of screw installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to a tooling for assembling tuning screws, including a support column, an operating platform connected to the support column, a fixed column connected to the operating platform, and a nut placement plate connected to the fixed column. The nut placement plate has neatly arranged placement slots for placing nuts. A vibration valve is connected to the central axis below the nut placement plate. A slide rail is connected to the operating platform located on the side of the nut placement plate, and a slider is connected to the slide rail. A nut push rod for pushing nuts is connected to the slider. A nut baffle is connected to the operating platform, surrounding the perimeter of the nut placement plate. A collection gap is provided between the nut baffle and the nut placement plate for collecting excess nuts. A screw guide plate is connected to the nut placement plate, and screw through holes are formed on the screw guide plate, with each screw through hole corresponding to one of the placement slots. This utility model can improve installation efficiency.
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Description

Technical Field

[0001] This utility model belongs to the field of wireless communication technology, and in particular relates to a tooling for assembling tuning screws. Background Technology

[0002] Currently, the frequency tuning of each filter needs to be adjusted using a tuning screw. If the tuning screw is installed first and then the corresponding frequency tuning is performed, it will result in low working efficiency. Adjusting it during installation will also reduce working efficiency.

[0003] According to the inspection, the patent "A Tooling Fixture for Cavity Filter Tuning (201620431260.9)" includes a base, a guide bracket, fastening bolts, and screws. The base has a limit groove and a through groove, and several threaded holes on the lower side of the base. The guide bracket is L-shaped and its size matches the base. One side has alternating semi-circular guide grooves and cross guide grooves, as well as two threaded holes for installing the fastening bolts. The other side has several through holes that mate with the threaded holes in the base. The fastening bolts are self-made and have threads at the bottom and middle. The middle thread mates with the threaded hole in the guide bracket, and the bottom thread mates with the cavity filter being tuned. The connection is achieved by screwing two fastening bolts into the two threaded holes in the guide bracket, and countersunk screws passing through the several through holes in the guide bracket and screwing them together with the several threaded holes in the base. This can reduce the intensity of batch filter tuning work. However, this patent cannot achieve efficient installation of tuning screws, and its work efficiency is relatively low. At the same time, it is unclear whether the uniformity of screw installation can be ensured.

[0004] In view of the above-mentioned shortcomings, the designer actively researched and innovated in order to create a new type of assembly tuning screw tooling with a more industrial application value. Utility Model Content

[0005] To solve the above-mentioned technical problems, the purpose of this utility model is to provide a tooling for assembling tuning screws.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A tooling for assembling tuning screws includes a support column, an operating platform connected to the support column, a fixed column connected to the operating platform, a nut placement plate connected to the fixed column, the nut placement plate having neatly arranged placement slots for placing nuts, a vibration valve connected to the central axis below the nut placement plate, a slide rail connected to the operating platform located on the side of the nut placement plate, a slider connected to the slide rail, a nut push rod connected to the slider for pushing nuts, a nut baffle connected to the operating platform, the nut baffle being arranged around the perimeter of the nut placement plate, a collection gap for collecting excess nuts being provided between the nut baffle and the nut placement plate, and a screw guide plate connected to the nut placement plate, the screw guide plate having screw through holes, each screw through hole corresponding one-to-one with each placement slot.

[0008] Preferably, in the assembly and tuning screw fixture, a gap is provided between the nut push rod and the nut placement plate, and the height of the gap is less than the height of the nut.

[0009] Preferably, in the assembly and tuning screw fixture, the height of the nut baffle is lower than or equal to the height of the nut placement plate.

[0010] Preferably, in the assembly and tuning screw fixture, a control box is connected to the operating platform, and the control box is connected to the control buttons on the operating platform.

[0011] Preferably, in the assembly and tuning screw fixture, the operating platform has a nut collection port, and a collection box is connected below the nut collection port.

[0012] Preferably, in the assembly and tuning screw fixture, a spring is fitted on the fixing post, and the nut placement plate is connected to the fixing post by the spring.

[0013] Preferably, in the assembly and tuning screw fixture, the nut placement plate and the screw guide plate are respectively provided with a lower positioning hole and an upper positioning hole, and a positioning post is connected between the lower positioning hole and the upper positioning hole.

[0014] Preferably, in the assembly and tuning screw fixture, the operating platform is connected to a single-axis driver that drives the slider to slide, and the single-axis driver is a standard LX30 model.

[0015] Preferably, in the assembly and tuning screw fixture, the nut placement plate has a notch for removing the nut baffle.

[0016] By means of the above solution, this utility model has at least the following advantages:

[0017] This invention enables the rapid installation of nuts and screws, effectively improving work efficiency. It also standardizes the screw penetration height.

[0018] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 yes Figure 1 Another structural diagram from a different perspective;

[0022] Figure 3 This is a schematic diagram of the structure of the nutless baffle of this utility model. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0025] Example

[0026] like Figure 1 , Figure 2 and Figure 3As shown, a tooling for assembling tuning screws includes a support column 1, an operating platform 2 connected to the support column 1, a fixing column 3 connected to the operating platform 2, a nut placement plate 4 connected to the fixing column 3, and a nut placement plate 4 having neatly arranged placement slots 5 for placing nuts. A vibration valve 6 is connected to the central axis below the nut placement plate 4. A slide rail 7 is connected to the operating platform 2 located on the side of the nut placement plate 4, and a slider 8 is connected to the slide rail 7. A nut push rod 9 for pushing nuts is connected to the slider 8. A nut baffle 10 is connected to the operating platform 2 and is arranged around the periphery of the nut placement plate 4. A collection gap 11 for collecting excess nuts is provided between the nut baffle 10 and the nut placement plate 4. A screw guide plate 14 is connected to the nut placement plate 4 and has screw through holes 15. Each screw through hole 15 corresponds one-to-one with each placement slot 5.

[0027] Furthermore, to facilitate the removal of excess nuts, the structure is as follows: a gap is provided between the nut pusher 9 and the nut placement plate 4, the height of which is less than the height of the nut. In order to prevent the nuts from scattering during collection, a nut baffle 10 can be used to block the nuts. The height of the nut baffle 10 is lower than or equal to the height of the nut placement plate 4. The layout of the nut baffle not being higher than the nut placement plate can ensure the normal operation of the nut pusher 9 and can also effectively collect the nuts.

[0028] Based on the above-mentioned nut collection, and combined with the following structure, the operating platform 2 has a nut collection port 16, and a collection box (not shown) is connected below the nut collection port 16. This allows for the effective and rapid collection of excess nuts.

[0029] Furthermore, this utility model adopts automatic control to improve efficiency. Its structure is as follows: a control box 12 is connected to the operation platform 2, and the control box 12 is connected to the control button 13 on the operation platform 2. Automated operation is achieved through different control buttons, such as vibration valve button and slide rail start button.

[0030] It also includes a power indicator light to show whether the device is in the startup state, ensuring the safety of operators.

[0031] Furthermore, it can be used to push different materials according to different thickness nuts. The specific structure is as follows: a spring 17 is installed on the fixed column 3, and the nut placement plate 4 is connected to the fixed column 3 through the spring. The elasticity of the spring is mainly used to adjust the nut placement plate up and down to accommodate different nuts.

[0032] In this invention, when installing the nut baffle 10, the screw through holes 15 on the nut baffle can be aligned one-to-one with the placement groove 5. The specific structure is as follows: the nut placement plate 4 and the screw guide plate 14 are respectively provided with a lower positioning hole and an upper positioning hole, and a positioning post 18 is connected between the lower positioning hole and the upper positioning hole. This enables quick and precise docking between the two.

[0033] The operating platform 2 described in this utility model is connected to a single-axis driver 19 that drives the slider to slide. The single-axis driver is a standard LX30 model.

[0034] The nut placement plate 4 described in this utility model has a notch for taking out the nut baffle 10, which makes it convenient to take out the nut baffle.

[0035] The working principle of this utility model is as follows:

[0036] The specific operation process is as follows:

[0037] 1. Place the nut upside down on the nut placement plate;

[0038] 2. Press the vibration valve button. After the vibration valve is activated, it will vibrate the nut placement plate, causing the nuts to fall into the nut hole (placement slot).

[0039] 3. Activate the automatic slide rail button, which will move the push rod and cause the excess nuts to fall down and into the collection box through the nut collection port;

[0040] 4. The screw guide plate is aligned with the nut placement plate using the positioning pin;

[0041] 5. The operator inserts the screw and nut together;

[0042] 6. After the connection is completed, remove the screw guide plate, and finally remove the nut that is connected to it.

[0043] In step 3, any excess nuts pushed by the push rod will be blocked by the nut baffle and then collected from the nut collection port.

[0044] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0045] In the description of this application, it should be noted that the terms "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are used only for the convenience of describing this application and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0046] Furthermore, terms such as "horizontal" and "vertical" do not imply that components must be absolutely horizontal or vertical, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0047] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0048] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A tooling for assembling tuning screws, characterized in that: The system includes a support column (1), an operating platform (2) connected to the support column (1), a fixed column (3) connected to the operating platform (2), a nut placement plate (4) connected to the fixed column (3), a nut placement plate (4) having neatly arranged placement slots (5) for placing nuts, a vibration valve (6) connected to the central axis below the nut placement plate (4), a slide rail (7) connected to the operating platform (2) located on the side of the nut placement plate (4), a slider (8) connected to the slide rail (7), and the slider (8) A nut push rod (9) for pushing nuts is connected to the upper part. A nut baffle (10) is connected to the operating platform (2). The nut baffle (10) is arranged around the periphery of the nut placement plate (4). A collection gap (11) for collecting excess nuts is provided between the nut baffle (10) and the nut placement plate (4). A screw guide plate (14) is connected to the nut placement plate (4). A screw through hole (15) is opened on the screw guide plate (14). Each screw through hole (15) is arranged in a one-to-one correspondence with each placement slot (5).

2. The assembly and tuning screw fixture according to claim 1, characterized in that: There is a gap between the nut push rod (9) and the nut placement plate (4), and the height of the gap is less than the height of the nut.

3. The assembly and tuning screw fixture according to claim 1, characterized in that: The height of the nut baffle (10) is lower than or equal to the height of the nut placement plate (4).

4. The assembly and tuning screw fixture according to claim 1, characterized in that: The operating platform (2) is connected to a control box (12), and the control box (12) is connected to the control button (13) on the operating platform (2).

5. The assembly and tuning screw fixture according to claim 1, characterized in that: The operating platform (2) is provided with a nut collection port (16), and a collection box is attached below the nut collection port (16).

6. The assembly and tuning screw fixture according to claim 1, characterized in that: A spring (17) is fitted on the fixed column (3), and the nut placement plate (4) is connected to the fixed column (3) by the spring.

7. The assembly and tuning screw fixture according to claim 1, characterized in that: The nut placement plate (4) and the screw guide plate (14) are respectively provided with a lower positioning hole and an upper positioning hole, and a positioning pin (18) is connected between the lower positioning hole and the upper positioning hole.

8. The assembly and tuning screw fixture according to claim 1, characterized in that: The operating platform (2) is connected to a single-axis driver that drives the slider to slide. The single-axis driver is a standard LX30 model.

9. The assembly and tuning screw fixture according to claim 1, characterized in that: The nut placement plate (4) is provided with a notch for the nut baffle (10) to be taken out.