Essence production swing granulator

Abstract

The utility model provides essence production swing granulator belongs to food granulating equipment's technical field, including bearing unit, including control box and setting processing subassembly outside control box, feed unit including hopper, setting shunt component in hopper inner chamber, the utility model discloses a shunt component adopts adjustable height shunt ware cooperation with the flow guide slope, and the forced material evenly dispersed flow breaks static arch shape accumulation, swing subassembly drives the dynamic swing of rotary plate through equipment vibration, utilizes recessed groove and flow guide groove to form the turbulence, and the material cohesion is continuously destroyed, the whole adoption of enclosed runner design of feed unit, cooperation manual adjustable hand wheel structure, make equipment can according to different material characteristics fast adjustment arch breaking strength. These structures synergistic effect, under the premise of not increasing additional energy consumption, effectively solved the hidden jam problem, both ensured the continuity of feeding, also avoided the pollution risk brought by manual intervention.

Description

Technical Field

[0001] This utility model belongs to the technical field of food granulation equipment, specifically relating to a flavoring production swing granulator. Background Technology

[0002] The oscillating granulator is a key granulation equipment in flavor production, primarily used to granulate mixed powdered flavor raw materials into uniform granules through oscillating extrusion. Its working principle is based on a motor-driven eccentric wheel that causes a drum to oscillate left and right, causing the wet material to be subjected to shearing force between the screen and the drum to form granules, thus also performing crushing and granulation functions. This equipment is widely used in the flavor industry, significantly improving product flowability, solubility, and bulk density while reducing dust pollution, meeting the stringent requirements for the physical properties of flavors in the food and daily chemical industries.

[0003] Currently, during the operation of flavor production oscillating pellet mills, the feed inlet is prone to bridging and blockage caused by wet and sticky materials. This mainly manifests as the formation of a stable "arched" accumulation structure of powder or wet material in the feed hopper, leading to interruption of material flow or uneven feeding. This problem is not easily detected in the early stages and is often only discovered when the uniformity of the pellets decreases or the output fluctuates. This is especially noticeable in flavors with high humidity or formulations with high sugar content. This kind of hidden blockage not only reduces production efficiency but may also increase the risk of contamination due to human intervention. Utility Model Content

[0004] The purpose of this invention is to provide a flavoring production oscillating granulator, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] Flavoring production oscillating pellet mill, including,

[0007] The support unit includes a control box and a processing assembly disposed outside the control box;

[0008] The feeding unit includes a hopper, a diversion component disposed in the inner cavity of the hopper, a horizontal plate fixedly installed at the center of the top of the hopper, and a swing component disposed in the inner cavity of the diversion component.

[0009] As a preferred embodiment of this utility model, the diversion assembly includes a threaded cylinder fixedly installed in the inner cavity of the horizontal plate, a threaded rod threadedly installed in the inner cavity of the threaded cylinder, a handwheel fixedly installed on the top of the threaded rod, and a connecting plate fixedly installed on the bottom of the threaded rod.

[0010] As a preferred embodiment of the present invention, the diversion assembly further includes a diverter fixedly installed on the outside of the connecting plate, a guide slope opened at the top edge of the diverter, and an outlet opened at the bottom of the diverter.

[0011] As a preferred embodiment of the present invention, the swing assembly includes a rotating rod hinged to the inner cavity of the distributor, a sleeve fixedly installed on the outside of the rotating rod, a rotating plate fixedly installed on the outside of the sleeve, a recessed groove formed on the outside of the rotating plate, and a guide groove formed at the periphery of the recessed groove.

[0012] As a preferred embodiment of this utility model, the processing assembly includes a housing fixedly installed on the outside of the control box, a roller bearing seat fixedly installed on the outside of the housing, and a screen tightening handle fixedly installed on the outside of the housing.

[0013] As a preferred embodiment of this utility model, the inner cavity of the box is provided with a screen, and one end of the screen's tightening handle passes through the box until it is fixedly connected to one side of the screen.

[0014] As a preferred embodiment of this utility model, the supporting unit further includes a hopper fixedly installed at the bottom of the box body, and a discharge port opened at the bottom of the hopper body. The hopper is fixedly installed at the top of the box body and is in communication with the box body.

[0015] Compared with existing technologies, the beneficial effects of this invention are as follows: The diversion component employs an adjustable-height diverter in conjunction with a guide slope to force materials to disperse and flow evenly, breaking up static arched accumulation; the oscillating component uses equipment vibration to drive the rotating plate to oscillate dynamically, utilizing recessed grooves and guide channels to create turbulence and continuously disrupt material adhesion; the feeding unit adopts a closed-channel design, coupled with a manually adjustable handwheel structure, allowing the equipment to quickly adjust the arch-breaking force according to different material characteristics. These structures work synergistically to effectively solve the problem of hidden blockages without increasing energy consumption, ensuring continuous feeding while avoiding the risk of contamination from manual intervention, significantly improving production efficiency and particle uniformity. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the overall structure of this utility model from another perspective;

[0019] Figure 3 This is a schematic diagram of the current splitter component structure of this utility model;

[0020] Figure 4 This is a cross-sectional view of the swing component structure of this utility model.

[0021] In the diagram: 100, bearing unit; 110, control box; 120, processing component; 121, housing; 122, roller bearing seat; 123, screen tightening handle; 130, hopper; 140, discharge port; 200, feeding unit; 210, hopper; 220, diverting component; 221, threaded cylinder; 222, threaded rod; 223, handwheel; 224, connecting plate; 225, diverter; 226, guide slope; 227, outlet; 230, horizontal plate; 240, swing component; 241, rotating rod; 242, sleeve; 243, rotating plate; 244, recessed groove; 245, guide groove. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0025] Example

[0026] Reference Figures 1-4 This is an embodiment of the present invention, which provides a flavoring production oscillating pellet mill, comprising:

[0027] The support unit 100 includes a control box 110 and a processing assembly 120 disposed outside the control box 110;

[0028] The feeding unit 200 includes a hopper 210, a diversion component 220 disposed in the inner cavity of the hopper 210, a horizontal plate 230 fixedly installed at the center of the top of the hopper 210, and a swing component 240 disposed in the inner cavity of the diversion component 220.

[0029] The separate layout of the control box 110 and the processing component 120 optimizes electrical safety and ease of operation, while the integrated design of the hopper 210, the diversion component 220, and the swing component 240 in the feeding unit 200 effectively solves the problem of bridging of wet and viscous flavor raw materials, ensuring continuous and uniform feeding.

[0030] Specifically, the diversion assembly 220 includes a threaded cylinder 221 fixedly installed in the inner cavity of the horizontal plate 230, a threaded rod 222 threadedly installed in the inner cavity of the threaded cylinder 221, a handwheel 223 fixedly installed on the top of the threaded rod 222, and a connecting plate 224 fixedly installed on the bottom of the threaded rod 222. The diversion assembly 220 also includes a diverter 225 fixedly installed on the outside of the connecting plate 224, a guide slope 226 opened at the top edge of the diverter 225, and an outlet 227 opened at the bottom of the diverter 225.

[0031] The threaded cylinder 221 and threaded rod 222 are manually adjustable via handwheel 223, allowing for quick adjustment of the vertical height of the diverter assembly 220 to accommodate flavoring raw materials of different viscosities. The rigid fixation of the connecting plate 224 ensures the stability of the diverter 225, preventing displacement due to material impact and significantly improving the equipment's adaptability. The guide slope 226 of the diverter 225 forces the material to disperse and flow in all directions, breaking static accumulation. The discharge port 227 at the bottom works in conjunction with the guide slope to prevent material from stagnating in the center. This structure achieves efficient arch breaking with a simple geometric design, requiring no additional power and reducing energy consumption and maintenance costs.

[0032] Furthermore, the swing assembly 240 includes a rotating rod 241 hinged to the inner cavity of the diverter 225, a sleeve 242 fixedly installed on the outside of the rotating rod 241, a rotating plate 243 fixedly installed on the outside of the sleeve 242, a recessed groove 244 opened on the outside of the rotating plate 243, and a guide groove 245 opened at the periphery of the recessed groove 244.

[0033] The swing assembly 240 is hinged to the distributor 225 via the rotating rod 241. The rotating plate 243 swings periodically by the vibration of the equipment itself. The recessed groove 244 and the guide groove 245 form dynamic turbulence, which further loosens the agglomerated materials. It is especially suitable for high sugar or high humidity flavoring formulas. The arch breaking effect is significant and there is no additional energy consumption.

[0034] Preferably, the processing assembly 120 includes a housing 121 fixedly installed on the outside of the control box 110, a roller bearing seat 122 fixedly installed on the outside of the housing 121, and a screen tightening handle 123 fixedly installed on the outside of the housing 121. The inner cavity of the housing 121 is provided with a screen, and one end of the screen tightening handle 123 passes through the housing 121 until it is fixedly connected to one side of the screen.

[0035] The rigid connection between the housing 121 and the roller bearing seat 122 ensures the operational stability of the processing assembly 120. The screen tightening handle 123 can quickly lock or replace the screen, solving the problem of low efficiency of traditional bolt fixing and greatly shortening downtime for maintenance. The design of the screen tightening handle 123 penetrating the housing 121 to directly fix the screen avoids the screen from loosening or displacement due to vibration, ensuring the uniformity of particle forming.

[0036] Furthermore, the carrying unit 100 also includes a hopper 130 fixedly installed at the bottom of the housing 121, and a discharge port 140 opened at the bottom of the hopper 130. The hopper 210 is fixedly installed at the top of the housing 121 and is in communication with the housing 121.

[0037] The connection between the hopper 130, the housing 121, and the hopper 210 forms a closed production flow channel, reducing dust spillage and cross-contamination. The inclined structure of the discharge port 140 optimizes particle collection efficiency, while the top installation of the hopper 210 saves space and makes the equipment layout more compact.

[0038] In operation, the material first enters the hopper 210 of the feeding unit 200 and is dispersed by the distributor 225 and guide ramp 226 of the diversion component 220 to prevent arching. Simultaneously, the rotating plate 243 of the oscillating component 240 oscillates periodically with the equipment vibration, further loosening the material. The raw material then enters the housing 121 of the processing component 120, where it undergoes oscillating granulation under the action of the rollers and screen. The screen tension is adjusted by the screen tightening handle 123 to control the uniformity of the particles. The formed particles are discharged from the outlet 140 through the discharge hopper 130.

[0039] In summary, by adopting a separate layout for the control box 110 and processing component 120 in the carrying unit 100, electrical safety is ensured while facilitating operation and maintenance. The feeding unit 200 innovatively integrates the diversion component 220 and the swing component 240. Through the coordinated action of the adjustable diverter 225 and the dynamic swing mechanism, the problem of arching of wet and viscous flavor raw materials is effectively solved, ensuring continuous and uniform feeding. The processing component 120 adopts a rigidly connected box 121 with a quick-locking screen tightening handle 123, which ensures operational stability and improves maintenance efficiency. The overall closed-loop flow channel design forms a continuous production path from the hopper 210 through the box 121 to the discharge hopper 130. While ensuring the quality of granule forming, it significantly reduces dust pollution and equipment footprint, achieving high efficiency, stability, and cleanliness in flavor granule production.

[0040] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0041] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0042] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0043] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A flavoring production vibrating pellet mill, characterized in that: include, The carrying unit (100) includes a control box (110) and a processing assembly (120) disposed outside the control box (110); The feeding unit (200) includes a hopper (210), a diversion assembly (220) disposed in the inner cavity of the hopper (210), a horizontal plate (230) fixedly installed at the center of the top of the hopper (210), and a swing assembly (240) disposed in the inner cavity of the diversion assembly (220).

2. The flavoring production oscillating granulator according to claim 1, characterized in that: The diversion assembly (220) includes a threaded cylinder (221) fixedly installed in the inner cavity of the cross plate (230), a threaded rod (222) threadedly installed in the inner cavity of the threaded cylinder (221), a handwheel (223) fixedly installed on the top of the threaded rod (222), and a connecting plate (224) fixedly installed on the bottom of the threaded rod (222).

3. The flavoring production oscillating granulator according to claim 2, characterized in that: The diversion assembly (220) also includes a diverter (225) fixedly installed on the outside of the connecting plate (224), a guide slope (226) opened at the top edge of the diverter (225), and an outlet (227) opened at the bottom of the diverter (225).

4. The flavoring production oscillating granulator according to claim 3, characterized in that: The swing assembly (240) includes a rotating rod (241) hinged to the inner cavity of the distributor (225), a sleeve (242) fixedly installed on the outside of the rotating rod (241), a rotating plate (243) fixedly installed on the outside of the sleeve (242), a recessed groove (244) formed on the outside of the rotating plate (243), and a guide groove (245) formed at the periphery of the recessed groove (244).

5. The flavoring production oscillating granulator according to claim 4, characterized in that: The processing assembly (120) includes a housing (121) fixedly installed on the outside of the control box (110), a roller bearing seat (122) fixedly installed on the outside of the housing (121), and a screen tightening handle (123) fixedly installed on the outside of the housing (121).

6. The flavor production oscillating granulator according to claim 5, characterized in that: The inner cavity of the box (121) is provided with a screen, and one end of the screen tightening handle (123) passes through the box (121) until it is fixedly connected to one side of the screen.

7. The flavor production oscillating granulator according to claim 6, characterized in that: The supporting unit (100) also includes a hopper (130) fixedly installed at the bottom of the box (121) and a discharge port (140) opened at the bottom of the hopper (130). The hopper (210) is fixedly installed at the top of the box (121) and is in communication with the box (121).

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