Steel structure straightening machine with automatic feeding function

Abstract

The utility model relates to steel structure straightening machine technical field, and the purpose is to provide a kind of steel structure straightening machine with automatic feeding function, including bottom plate, the bottom plate is equipped with guide component, the guide component top is equipped with feeding drive component, the bottom plate side wall is equipped with protection drive component, the protection drive component is equipped with replacement component, the protection drive component is equipped with straightening component, automatic feeding drive component dispenses with artificial handling, reduces labour intensity and manpower cost, promotes efficiency and avoids feeding injury. Guide component ensures steel structure accurate movement, prevents deviation. Replacement component can quickly adapt to different specifications steel structure, enhance equipment versatility. Protection drive component provides security guarantee, reduces security risk. Straightening component effectively corrects steel structure, comprehensively promotes the quality of correction and production efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of steel structure straightening machines, and in particular to a steel structure straightening machine with automatic feeding function. Background Technology

[0002] In the field of steel structure processing and manufacturing, the straightening process is a crucial step in ensuring the quality of steel structures. Traditional steel structure straightening methods mostly rely on manual operation, which is not only labor-intensive and inefficient, but also makes it difficult to guarantee the straightening accuracy, thus failing to meet the needs of large-scale industrial production.

[0003] While some existing steel structure straightening machines possess a certain degree of automation, shortcomings remain in the material feeding process. Some straightening machines lack automatic feeding functionality, requiring manual handling of the steel structure to the straightening position, increasing labor costs. Furthermore, improper operation during the feeding process can easily lead to damage to the steel structure or injury to personnel.

[0004] Meanwhile, during the straightening process, existing straightening machines cannot quickly and easily replace suitable support and straightening components for steel structures of different specifications and shapes, resulting in poor equipment versatility and an inability to flexibly meet diverse production needs.

[0005] In addition, existing straightening machines have deficiencies in guidance and protection. The steel structure is prone to displacement during the straightening process, which affects the straightening effect. Furthermore, the lack of effective protective measures may pose safety hazards to the equipment and operators. Utility Model Content

[0006] The purpose of this utility model is to provide a steel structure straightening machine with automatic feeding function to solve the problems mentioned in the background art and facilitate its promotion.

[0007] A steel structure straightening machine with automatic feeding function includes a base plate, a guide assembly on the base plate, a feeding drive assembly above the guide assembly, a protective drive assembly on the side wall of the base plate, a replacement assembly on the protective drive assembly, and a straightening assembly on the protective drive assembly.

[0008] The guiding assembly includes a guide groove formed on the base plate, and a plurality of evenly arranged guide rollers are formed on the inner wall of the guide groove.

[0009] Furthermore, the feeding drive assembly includes a feeding support frame symmetrically arranged on the side wall of the base plate. A feeding adjustment cylinder one and a feeding adjustment cylinder two are symmetrically arranged on the feeding support frame. A feeding connecting frame is fixedly arranged below the feeding adjustment cylinder one and the feeding adjustment cylinder two. A feeding fixing plate is fixedly arranged on the outer wall of the feeding connecting frame. A drive motor is fixedly arranged below the feeding fixing plate. A drive roller is fixedly arranged on the output end of the drive motor. The end of the drive roller away from the output end of the drive motor is rotatably arranged on the inner wall of the feeding connecting frame. A plurality of evenly arranged anti-slip rubber blocks are fixedly arranged on the drive roller.

[0010] Furthermore, the protective drive assembly includes a protective support plate one and a protective support plate two symmetrically arranged on the side wall of the base plate. The protective support plate one and the protective support plate two are provided with a support frame, and the support frame is symmetrically provided with a drive cylinder. A protective fixing plate is fixedly provided below the drive cylinder.

[0011] Furthermore, the replacement component includes a slide rail one and a slide rail two formed on the protective fixing plate. A slider is slidably provided in the slide rail one and the slide rail two. An anti-deformation support is fixed below the slider. A limit frame is fixed on the protective fixing plate. A limit plate is inserted into the limit frame. A limit bolt is inserted into the limit frame. The limit bolt passes through the limit frame and is threadedly connected to the limit plate. A blocking bolt is inserted into the limit plate. The blocking bolt passes through the limit plate and abuts against the slider.

[0012] Furthermore, the straightening assembly includes a first straightening fixing plate and a second straightening fixing plate symmetrically and pairedly arranged on the outer wall of the support frame. A straightening cylinder is fixedly provided on the outer wall of the first straightening fixing plate and the second straightening fixing plate. A straightening fixing plate is fixedly provided on the piston rod of the straightening cylinder. An arc-shaped extrusion straightening block is fixedly provided on the inner wall of the straightening fixing plate.

[0013] As an improvement, the beneficial effects of this utility model are as follows:

[0014] This utility model discloses a steel structure straightening machine with automatic feeding function. The automatic feeding drive component eliminates manual handling, reduces labor intensity and labor costs, improves efficiency, and avoids damage during feeding. The guide component ensures precise movement of the steel structure and prevents deviation. Replaceable components allow for quick adaptation to different specifications of steel structures, enhancing the equipment's versatility. The protective drive component provides safety assurance and reduces safety hazards. The straightening component effectively straightens the steel structure, comprehensively improving straightening quality and production efficiency. Attached Figure Description

[0015] Figure 1 This is an isometric A-view of a steel structure straightening machine with automatic feeding function according to this utility model;

[0016] Figure 2This is an isometric B-view of a steel structure straightening machine with automatic feeding function according to this utility model;

[0017] Figure 3 This is an isometric C-view of a steel structure straightening machine with automatic feeding function according to this utility model;

[0018] Figure 4 This utility model Figure 1 Enlarged view of point A in the image;

[0019] Figure 5 This utility model Figure 2 Enlarged view of point B in the image;

[0020] Figure 6 This utility model Figure 2 Enlarged view of point C in the image;

[0021] Figure 7 This utility model Figure 3 Enlarged view of point D in the image;

[0022] Appendix Label Reference Table:

[0023] 1. Base plate; 2. Guide assembly; 201. Guide groove; 202. Guide roller; 3. Feeding drive assembly; 301. Feeding support frame; 302. Feeding adjusting cylinder one; 303. Feeding adjusting cylinder two; 304. Feeding connecting frame; 305. Feeding fixing plate; 306. Drive motor; 307. Drive roller; 308. Anti-slip rubber block; 4. Protective drive assembly; 401. Protective support plate one; 402. Protective support plate two; 403. Support frame; 404. Drive cylinder; 405. Protective fixing plate; 5. Replacement components; 501. Slide rail one; 502. Slide rail two; 503. Slider; 504. Anti-deformation support frame; 505. Limiting frame; 506. Limiting plate; 507. Limiting bolt; 508. Blocking bolt; 6. Straightening components; 601. Straightening fixing horizontal plate one; 602. Straightening fixing horizontal plate two; 603. Straightening cylinder; 604. Straightening fixing plate; 605. Arc-shaped extrusion straightening block. Detailed Implementation

[0024] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. Identical components are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0025] To make the content of this utility model easier to understand, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Identical components are indicated by the same reference numerals.

[0026] This embodiment provides a steel structure straightening machine with automatic feeding function, including a base plate 1, a guide component 2 on the base plate 1, a feeding drive component 3 above the guide component 2, a protective drive component 4 on the side wall of the base plate 1, a replacement component 5 on the protective drive component 4, and a straightening component 6 on the protective drive component 4.

[0027] In this embodiment, a guide groove 201 is formed on the base plate 1 to ensure that the size and position of the guide groove 201 meet the design requirements. Multiple mounting holes are evenly formed on the inner wall of the guide groove 201, and the guide rollers 202 are sequentially installed into the mounting holes to ensure that the guide rollers 202 can rotate flexibly. The guide assembly 2 is used to guide the movement direction of the steel structure during the straightening process, so that it runs along a predetermined trajectory.

[0028] In this embodiment, a feeding support frame 301 is symmetrically installed on the side wall of the base plate 1 to ensure that the feeding support frame 301 is firmly installed. A feeding adjustment cylinder 1 302 and a feeding adjustment cylinder 2 303 are symmetrically installed on the feeding support frame 301, with the piston rods of the feeding adjustment cylinders 1 302 and 2 303 pointing downwards, and a feeding connecting frame 304 is fixedly installed at their lower ends. A feeding fixing plate 305 is fixedly installed on the outer wall of the feeding connecting frame 304, and a drive motor 306 is installed below the feeding fixing plate 305, with the output end of the drive motor 306 facing to one side. A drive roller 307 is fixedly installed on the output end of the drive motor 306, while the end of the drive roller 307 away from the output end of the drive motor 306 is rotatably mounted on the inner wall of the feeding connecting frame 304. Multiple anti-slip rubber blocks 308 are evenly fixed on the drive roller 307. The feeding drive assembly 3 is used to automatically transport the steel structure to the correction position.

[0029] In this embodiment, protective support plate one 401 and protective support plate two 402 are symmetrically installed on the side wall of the base plate 1 to ensure that protective support plate one 401 and protective support plate two 402 are at the same horizontal position. A support frame 403 is installed on top of protective support plate one 401 and protective support plate two 402, serving to support and connect other components. Drive cylinders 404 are symmetrically installed on top of the support frame 403, with the piston rod of the drive cylinder 404 pointing downwards, and a protective fixing plate 405 is fixedly installed at its lower end. The protective drive assembly 4 provides the installation foundation and driving power for the replacement assembly 5 and the straightening assembly 6.

[0030] In this embodiment, slide rail 1 501 and slide rail 2 502 are provided on the protective fixing plate 405 to ensure that the dimensions and accuracy of slide rail 1 501 and slide rail 2 502 meet the requirements. A slider 503 is slidably disposed within slide rail 1 501 and slide rail 2 502. An anti-deformation support 504 is fixedly installed below the slider 503. The anti-deformation support 504 is used to support and protect the shape of the steel structure during the straightening process. A limiting frame 505 is fixedly installed on the top of the protective fixing plate 405. A limiting plate 506 is inserted into the limiting frame 505. A limiting bolt 507 is threaded through the limiting frame 505 and connected to the limiting plate 506. The limiting bolt 507 is tightened to fix the position of the limiting plate 506. The blocking bolt 508 is inserted into the limiting plate 506 and passes through the limiting plate 506 to abut against the slider 503. The sliding range of the slider 503 can be limited by adjusting the blocking bolt 508. The replacement component 5 makes it convenient to replace the anti-deformation support 504 according to different specifications of steel structures.

[0031] In this embodiment, straightening and fixing horizontal plates 601 and 602 are symmetrically and pairedly installed on the outer wall of the support frame 403 to ensure accurate installation positions. Straightening cylinders 603 are fixedly installed on the outer walls of the straightening and fixing horizontal plates 601 and 602, with the piston rods of the straightening cylinders 603 facing inwards. A straightening fixing plate 604 is fixedly installed on the piston rod of the straightening cylinder 603, and an arc-shaped extrusion straightening block 605 is fixedly installed on the inner wall of the straightening fixing plate 604. The shape and size of the arc-shaped extrusion straightening block 605 are designed according to the straightening requirements of the steel structure. The straightening assembly 6 is used to straighten the steel structure.

[0032] The above are merely preferred embodiments of this utility model patent and are not intended to limit this utility model patent. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model patent should be included within the protection scope of this utility model patent.

Claims

1. A steel structure straightening machine with automatic feeding function, comprising a base plate (1), characterized in that, The base plate (1) is provided with a guide assembly (2), the guide assembly (2) is provided with a feeding drive assembly (3) above it, the base plate (1) is provided with a protective drive assembly (4), the protective drive assembly (4) is provided with a replacement assembly (5), and the protective drive assembly (4) is provided with a straightening assembly (6). The guide assembly (2) includes a guide groove (201) formed on the base plate (1), and a plurality of evenly arranged guide rollers (202) are formed on the inner wall of the guide groove (201).

2. A steel structure straightening machine with automatic feeding function according to claim 1, characterized in that, The feeding drive assembly (3) includes a feeding support frame (301) symmetrically arranged on the side wall of the base plate (1). A feeding adjustment cylinder one (302) and a feeding adjustment cylinder two (303) are symmetrically arranged on the feeding support frame (301). A feeding connecting frame (304) is fixedly arranged below the feeding adjustment cylinder one (302) and the feeding adjustment cylinder two (303). A feeding fixing plate (305) is fixedly arranged on the outer wall of the feeding connecting frame (304). A drive motor (306) is fixedly arranged below the feeding fixing plate (305). A drive roller (307) is fixedly arranged on the output end of the drive motor (306). The end of the drive roller (307) away from the output end of the drive motor (306) is rotatably arranged on the inner wall of the feeding connecting frame (304). A plurality of uniformly arranged anti-slip rubber blocks (308) are fixedly arranged on the drive roller (307).

3. A steel structure straightening machine with automatic feeding function according to claim 2, characterized in that, The protective drive assembly (4) includes a protective support plate one (401) and a protective support plate two (402) symmetrically arranged on the side wall of the base plate (1). A support frame (403) is provided on the protective support plate one (401) and the protective support plate two (402). A drive cylinder (404) is symmetrically arranged on the support frame (403). A protective fixing plate (405) is fixedly provided below the drive cylinder (404).

4. A steel structure straightening machine with automatic feeding function according to claim 3, characterized in that, The replacement component (5) includes a slide rail one (501) and a slide rail two (502) on the protective fixing plate (405). A slider (503) is slidably provided in the slide rail one (501) and the slide rail two (502). An anti-deformation support frame (504) is fixedly provided below the slider (503). A limiting frame (505) is fixedly provided on the protective fixing plate (405). A limiting plate (506) is inserted on the limiting frame (505). A limiting bolt (507) is inserted on the limiting frame (505). The limiting bolt (507) passes through the limiting frame (505) and is threadedly connected to the limiting plate (506). A blocking bolt (508) is inserted on the limiting plate (506). The blocking bolt (508) passes through the limiting plate (506) and abuts against the slider (503).

5. A steel structure straightening machine with automatic feeding function according to claim 4, characterized in that, The straightening assembly (6) includes a first straightening fixing horizontal plate (601) and a second straightening fixing horizontal plate (602) symmetrically and pairedly arranged on the outer wall of the support frame (403). A straightening cylinder (603) is fixedly provided on the outer wall of the first straightening fixing horizontal plate (601) and the second straightening fixing horizontal plate (602). A straightening fixing plate (604) is fixedly provided on the piston rod of the straightening cylinder (603). An arc-shaped extrusion straightening block (605) is fixedly provided on the inner wall of the straightening fixing plate (604).

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