Full-automatic wire scraping chip device
By designing a fully automatic chip-cutting device for wire scraping, the device utilizes a synchronous belt and gear system to automatically cut and crush the chips, solving the problem of tedious manual chip collection during wire scraping and improving operational convenience and processing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- INNER MONGOLIA METAL MATERIAL RES INST
- Filing Date
- 2025-06-11
- Publication Date
- 2026-06-05
AI Technical Summary
In existing technologies, the debris generated during wire scraping needs to be collected manually, which is cumbersome and requires additional crushing and processing, resulting in repetitive labor.
A fully automatic wire scraping and chipping device was designed, which includes components such as a drive motor, synchronous pulley, crushing roller, and cutting blade to realize automatic chip cutting, crushing and conveying. The automated operation is achieved through a synchronous belt and gear system.
It improves the convenience of debris collection, reduces manual operation, increases the efficiency of debris processing, and avoids long debris getting stuck.
Smart Images

Figure CN224322427U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire scraping technology, specifically to a fully automatic wire scraping chip cutting device. Background Technology
[0002] Wire scraping refers to the process of removing a thin layer of metal from the machined surface of a wire workpiece using a scraper. This is a delicate machining method in the field of fitter's work and an important part of fitter's manual operation skills.
[0003] During wire scraping, strip-shaped debris is generated. In the existing technology, these debris need to be collected manually, which leads to cumbersome operation. Furthermore, after manual collection, additional crushing processing is required, resulting in repetitive labor. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a fully automatic wire scraping and chip-cutting device with a convenient chip collection function, thus solving the problems mentioned in the background technology.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic wire scraping and chipping device, comprising a device housing, a drive motor fixedly connected to the outer wall of one end of the device housing, a drive shaft fixedly connected to the output shaft of the drive motor via a coupling, a drive synchronous pulley and a drive gear fixedly connected to one end of the drive shaft, a synchronous belt sleeved on the outer wall of the drive synchronous pulley, a driven synchronous pulley provided at one end of the synchronous belt, a connecting shaft fixedly connected to the inner wall of the driven synchronous pulley, a connecting gear fixedly connected to one end of the connecting shaft, driven gears meshing on one side of both the drive gear and the connecting gear, and driven shafts fixedly connected to the inner walls of both driven gears.
[0008] The drive shaft and the bottom driven shaft are both fixedly connected to the outer wall inside the device housing with spiral blades. The connecting shaft and the top driven shaft are both fixedly connected to the outer wall inside the device housing with crushing rollers. This facilitates the simultaneous synchronous rotation of the drive shaft, connecting shaft, and two driven shafts, which is beneficial for crushing and feeding operations respectively.
[0009] Furthermore, the top of the device housing is symmetrically distributed with two sets of support frames, and each set of support frames has two symmetrically distributed frames, which facilitates effective support work through the support frames.
[0010] Furthermore, each of the two support frames in each group is movably connected to a reciprocating lead screw and fixedly connected to a guide rod. The outer walls of the reciprocating lead screw and the guide rod are fitted with movable blocks, and the inner walls of the movable blocks are fixedly connected to a cutting blade, which facilitates the effective reciprocating sliding of the cutting blade.
[0011] Furthermore, the inner wall of the movable block is fixedly connected with a nut that meshes with the thread on the outer wall of the reciprocating screw and a sliding bearing that slides with the outer wall of the guide rod, ensuring effective sliding of the movable block.
[0012] Furthermore, one end of the reciprocating lead screw is fixedly connected to an output gear that meshes with both the connecting gear and the driven gear at the top, facilitating simultaneous segmentation work via a single motor.
[0013] Furthermore, the bottom of the device housing is provided with a chip discharge groove, and the bottom outer wall of the device housing is fixedly connected with a discharge bin that cooperates with the chip discharge groove, which facilitates the discharge of crushed chips.
[0014] Beneficial effects
[0015] Compared with the prior art, this utility model provides a fully automatic wire scraping and chip cutting device, which has the following beneficial effects:
[0016] 1. This fully automatic wire scraping chip cutting device, through its housing, drive motor, drive shaft, active synchronous pulley, drive gear, synchronous belt, driven synchronous pulley, connecting shaft, connecting gear, driven gear, driven shaft, spiral blades, crushing roller, support frame, reciprocating lead screw, guide rod, movable block, cutting blade, and output gear, facilitates the simultaneous cutting, crushing, and conveying of strip-shaped chips, effectively improving the convenience of chip collection and solving the cumbersome operation caused by manual collection. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention viewed from the right.
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention from the left view.
[0019] Figure 3 This is a frontal cross-sectional view of the present invention.
[0020] In the diagram: 1. Device housing; 2. Drive motor; 3. Drive shaft; 4. Driving synchronous pulley; 5. Driving gear; 6. Synchronous belt; 7. Driven synchronous pulley; 8. Connecting shaft; 9. Connecting gear; 10. Driven gear; 11. Driven shaft; 12. Spiral blade; 13. Crushing roller; 14. Support frame; 15. Reciprocating lead screw; 16. Guide rod; 17. Moving block; 18. Cutting blade; 19. Output gear. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example 1
[0023] A preferred embodiment of the fully automatic wire scraping and chip-cutting device provided by this utility model is, for example... Figures 1 to 3 As shown: A fully automatic wire scraping and chipping device includes a device housing 1. A drive motor 2 is fixedly connected to the outer wall of one end of the device housing 1. The output shaft of the drive motor 2 is fixedly connected to a drive shaft 3 via a coupling. One end of the drive shaft 3 is fixedly connected to a drive synchronous pulley 4 and a drive gear 5. A synchronous belt 6 is sleeved on the outer wall of the drive synchronous pulley 4. A driven synchronous pulley 7 is provided at one end of the synchronous belt 6. A connecting shaft 8 is fixedly connected to the inner wall of the driven synchronous pulley 7. A connecting gear 9 is fixedly connected to one end of the connecting shaft 8. Driven gears 10 are meshed on one side of both the drive gear 5 and the connecting gear 9. Driven shafts 11 are fixedly connected to the inner walls of both driven gears 10.
[0024] Spiral blades 12 are fixedly connected to the outer wall of the drive shaft 3 and the bottom driven shaft 11 that extend into the inner wall of the device housing 1. Crushing rollers 13 are fixedly connected to the connecting shaft 8 and the top driven shaft 11 that extend into the inner wall of the device housing 1. This facilitates the simultaneous synchronous rotation of the drive shaft 3, the connecting shaft 8 and the two driven shafts 11, which is beneficial for crushing and feeding operations respectively.
[0025] Furthermore, the top of the device housing 1 is symmetrically distributed with two sets of support frames 14, and each set of support frames 14 has two symmetrically distributed supports, which facilitates effective support work through the support frames 14.
[0026] Furthermore, each set of two support frames 14 is movably connected to a reciprocating screw 15 and fixedly connected to a guide rod 16. The outer walls of the reciprocating screw 15 and the guide rod 16 are fitted with movable blocks 17, and the inner walls of the movable blocks 17 are fixedly connected to a cutting blade 18, which facilitates the effective reciprocating sliding of the cutting blade 18.
[0027] Furthermore, the inner wall of the movable block 17 is fixedly connected with a nut that meshes with the thread on the outer wall of the reciprocating screw 15 and a sliding bearing that slides with the outer wall of the guide rod 16, ensuring effective sliding of the movable block 17.
[0028] Furthermore, one end of the reciprocating lead screw 15 is fixedly connected to an output gear 19 that meshes with the connecting gear 9 and the top driven gear 10, respectively, which facilitates the simultaneous segmentation work by a single motor.
[0029] Furthermore, a chip discharge groove is provided at the bottom of the device housing 1, and a discharge bin that matches the chip discharge groove is fixedly connected to the bottom outer wall of the device housing 1, which facilitates the discharge of crushed chips.
[0030] In operation, the drive motor 2 is first started, causing the drive shaft 3 to rotate. The drive shaft 3 then rotates the driving synchronous pulley 4, which in turn rotates the driven synchronous pulley 7 via the synchronous belt 6. The driven synchronous pulley 7 then rotates the connecting shaft 8. This causes the driving gear 5 and the connecting gear 9 to simultaneously drive the two driven gears 10 to rotate in opposite directions. Consequently, the two driven shafts 11, the drive shaft 3, and the connecting shaft 8 respectively drive the two symmetrically distributed spiral blades 12 and the crushing roller 13 to rotate in opposite directions. Thus, the crushing roller 13 can crush the debris. The spiral blades 12 discharge debris from different locations through the bottom chip discharge trough and discharge bin for unified collection. At the same time, the connecting gear 9 and a driven gear 10 rotate, driving the two output gears 19 to rotate. The two output gears 19 drive the two reciprocating screws 15 to rotate, causing the two reciprocating screws 15 to drive the movable block 17 to slide back and forth under the guidance of the two guide rods 16. In turn, the movable block 17 drives the cutting blade 18 to slide back and forth, thus facilitating the cutting blade 18 to cut the strip-shaped debris into segments before crushing, avoiding the situation where long strips of debris are easily stuck in the crushing process.
[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0032] It should be noted that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0033] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fully automatic wire scraping and chip-cutting device, comprising a device housing (1), characterized in that: A drive motor (2) is fixedly connected to the outer wall of one end of the housing (1) of the device. The output shaft of the drive motor (2) is fixedly connected to a drive shaft (3) through a coupling. One end of the drive shaft (3) is fixedly connected to a drive synchronous pulley (4) and a drive gear (5). A synchronous belt (6) is sleeved on the outer wall of the drive synchronous pulley (4). A driven synchronous pulley (7) is provided at one end of the synchronous belt (6). A connecting shaft (8) is fixedly connected to the inner wall of the driven synchronous pulley (7). A connecting gear (9) is fixedly connected to one end of the connecting shaft (8). A driven gear (10) is meshed on one side of both the drive gear (5) and the connecting gear (9). A driven shaft (11) is fixedly connected to the inner wall of both driven gears (10). The drive shaft (3) and the driven shaft (11) at the bottom are both fixedly connected to the outer wall inside the device housing (1) with spiral blades (12), and the connecting shaft (8) and the driven shaft (11) at the top are both fixedly connected to the outer wall inside the device housing (1) with crushing rollers (13).
2. The fully automatic wire scraping and chip-cutting device according to claim 1, characterized in that: The top of the device housing (1) has two sets of support frames (14) symmetrically distributed, and each set of support frames (14) has two symmetrically distributed.
3. The fully automatic wire scraping and chip-cutting device according to claim 2, characterized in that: Each set of two support frames (14) is movably connected to a reciprocating screw (15) and fixedly connected to a guide rod (16). The outer walls of the reciprocating screw (15) and the guide rod (16) are fitted with movable blocks (17), and the inner walls of the movable blocks (17) are fixedly connected to a cutting blade (18).
4. The fully automatic wire scraping and chip-cutting device according to claim 3, characterized in that: The inner wall of the movable block (17) is fixedly connected with a nut that meshes with the thread on the outer wall of the reciprocating screw (15) and a sliding bearing that slides on the outer wall of the guide rod (16).
5. The fully automatic wire scraping and chip-cutting device according to claim 4, characterized in that: One end of the reciprocating lead screw (15) is fixedly connected to an output gear (19) that meshes with the connecting gear (9) and the driven gear (10) at the top.
6. The fully automatic wire scraping and chip-cutting device according to claim 1, characterized in that: The bottom of the device housing (1) is provided with a chip discharge groove, and the bottom outer wall of the device housing (1) is fixedly connected with a discharge bin that cooperates with the chip discharge groove.