A calcium silicate thermal insulation product compression molding assembly mold

By designing a modular calcium silicate insulation product pressing mold, the problems of high production cost and waste of storage space for multi-specification molds were solved, thereby improving the economic efficiency and space efficiency of the mold.

CN224323287UActive Publication Date: 2026-06-05JIANGSU BAOGE BUILDING MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU BAOGE BUILDING MATERIALS CO LTD
Filing Date
2025-07-11
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

Existing technology requires the production of multiple high-temperature calcium silicate insulation product pressing molds of different sizes, resulting in high economic costs and wasted storage space.

Method used

Design a modular calcium silicate insulation product pressing mold, including a detachable upper mold, lower mold and combination components, which are connected by bolts and screws to realize the combination of molds of different sizes, and use strip plate blades for mold parting.

Benefits of technology

This has improved the economy and space utilization efficiency of molds, meeting different specification requirements while reducing manufacturing and storage costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to calcium silicate heat insulation product application technical field, specifically disclose a kind of calcium silicate heat insulation product compression forming combination mould, including lower die seat, upper die cover, a group of lower mould is provided on the lower die seat, two groups of side wall board are installed on the lower mould by nut bolt, middle wall board is installed in the lower mould by long screw rod, a group of upper mould is installed on the upper die cover by middle screw rod, the both ends lateral wall of the upper die cover is provided with pressure air pipe joint, vacuum pipe joint respectively.The beneficial effects of the utility model of a kind of calcium silicate heat insulation product compression forming combination mould are as follows: it saves manufacturing cost and stacking space, changes the manufacturing method of previous one specification a set of mould when making mould, now change to combination mould manufacturing, by detachable, interchangeable upper mould, lower mould, the mould of previous multiple specifications is concentrated in a set of combination mould, so that it meets the requirement of customer to specification, and saves the manufacturing cost of mould.
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Description

Technical Field

[0001] This utility model belongs to the field of application technology of calcium silicate insulation products, specifically relating to a combination mold for pressing and molding calcium silicate insulation products. Background Technology

[0002] High-temperature calcium silicate insulation products are excellent energy-saving and heat-insulating materials for industrial kilns, characterized by high temperature resistance, strong insulation performance, low bulk density, high specific strength, good durability, and convenient construction. In the non-ferrous metals industry and metallurgical building materials equipment, high-temperature calcium silicate insulation products are widely used for medium- and low-temperature insulation, reducing heat loss and extending the service life of equipment. Simultaneously, high-temperature calcium silicate insulation products are also widely used in insulation filling in the shipbuilding and fire door industries, as well as in environmentally friendly fireproof building materials.

[0003] High-temperature calcium silicate insulation products are typically formed using compression molding. Currently, to manufacture high-temperature calcium silicate insulation products of different sizes, compression molding dies of different sizes are required. This means that to meet customer needs, a large number of compression molding dies of various specifications need to be manufactured, increasing costs. Furthermore, this process also necessitates reserving a large area for storing these dies.

[0004] Therefore, based on the above problems, this utility model provides a combined mold for pressing and molding calcium silicate insulation products. Utility Model Content

[0005] Purpose of the utility model: The purpose of this utility model is to provide a combined mold for pressing and molding calcium silicate insulation products, to solve the technical problems existing in the background art, and to achieve the functions of saving economic costs and reducing storage space.

[0006] Technical solution: This utility model provides a combined mold for pressing and molding calcium silicate insulation products, including a lower mold base and an upper mold cover. A set of lower molds is provided on the lower mold base. Two sets of side wall plates are installed on the lower molds by means of bolts with nuts. A middle wall plate is installed in the middle of the lower molds by means of a long screw. A set of upper molds is installed on the upper mold cover by means of a middle screw. A compressed air pipe joint and a vacuum pipe joint are respectively provided on the two side walls of the upper mold cover.

[0007] The calcium silicate insulation product pressing and molding combination mold of this technical solution also includes blades respectively disposed at one end of the upper mold; wherein, the blades are fixed to the end face of one end of the upper mold by a short screw.

[0008] In this technical solution, the blades are respectively configured as strip-shaped plate structures.

[0009] In this technical solution, the side wall panel is composed of a first side panel, a stiffening plate, a first connecting plate, and a vertical stiffening plate. The stiffening plate and the first connecting plate are disposed on the same side surface of the side wall panel, and the two ends of the vertical stiffening plate are respectively connected to the stiffening plate and the first connecting plate.

[0010] In this technical solution, the middle wall panel consists of a set of second side panels, a set of second connecting plates, and several reinforcing plates. The two ends of the second connecting plates are respectively connected to the inner walls of the two ends of the second side panels and the outer walls. The several reinforcing plates are respectively disposed on the outer walls of the second side panels.

[0011] Compared with the prior art, the beneficial effects of the calcium silicate insulation product pressing and molding combination mold of this utility model are: saving production costs and stacking space. In the mold making process, the previous method of making one mold for one specification has been changed to a combination mold making. Through the detachable and interchangeable upper and lower molds, the molds of multiple specifications are combined into one combination mold. This not only meets the customer's specification requirements, but also saves the cost of making molds. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the main structure of a combined mold for pressing and molding calcium silicate insulation products according to this utility model.

[0014] Figure 2 This is a schematic diagram of the main structure of the side wall panel;

[0015] Figure 3 yes Figure 2 A schematic diagram of the right-side view structure;

[0016] Figure 4 This is a schematic diagram of the main structure of the middle wall panel;

[0017] Figure 5 yes Figure 4 A schematic diagram of the side view structure;

[0018] Figure 6 This is a schematic diagram of the main structure of the upper mold;

[0019] Figure 7 yes Figure 6 A schematic diagram of the side view structure;

[0020] Figure 8 yes Figure 6 A top-view structural diagram;

[0021] Figure 9 yes Figure 6 A schematic diagram of the C-direction structure in the diagram;

[0022] Figure 10 yes Figure 6 A magnified structural diagram at point A;

[0023] Figure 11 This is a schematic diagram of the main structure of the upper mold cover;

[0024] Figure 12 yes Figure 11 A schematic diagram of the side view structure;

[0025] Figure 13 yes Figure 11 A top-view structural diagram;

[0026] Figure 14 This is a schematic diagram of the main structure of the lower mold;

[0027] Figure 15 yes Figure 14 A schematic diagram of the side view structure;

[0028] Figure 16 yes Figure 14 A top-view structural diagram;

[0029] Figure 17 This is a schematic diagram of the main structure of the lower mold base;

[0030] Figure 18 yes Figure 17 A schematic diagram of the side view structure;

[0031] Figure 19 yes Figure 17 A top-view structural diagram;

[0032] Figure 20 yes Figure 17 A schematic diagram of the structure in direction A;

[0033] Figure 21 These are side view structural diagrams of the compressed air pipe connector and the vacuum pipe connector, respectively.

[0034] The numbers in the diagram are as follows: 1-lower mold base, 2-lower mold, 3-upper mold, 4-side wall plate, 5-upper mold cover, 6-compressed air pipe connector, 7-vacuum pipe connector, 8-middle wall plate, 9-blade, 10-bolt with nut, 11-short screw, 12-middle screw, 13-long screw, 1-1-first side plate, 1-2-stiffening plate, 1-3-first connecting plate, 1-4-vertical stiffening plate, 1-11-second side plate, 1-12-second connecting plate, 1-13-reinforcing plate. Detailed Implementation

[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0036] In the description of this utility model, it should be noted that the terms "top," "bottom," "one side," "the other side," "front," "back," "middle part," "inner," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0037] Example 1

[0038] like Figures 1-21 The diagram shows a combination mold for pressing and molding calcium silicate insulation products, including a lower mold base 1 and an upper mold cover 5. A set of lower molds 2 are provided on the lower mold base 1. Two sets of side wall plates 4 are installed on the lower molds 2 by means of bolts with nuts 10. A middle wall plate 8 is installed in the middle of the lower molds 2 by means of a long screw 13. A set of upper molds 3 are installed on the upper mold cover 5 by means of a middle screw 12. Compression pipe joints 6 and vacuum pipe joints 7 are respectively provided on the two side walls of the upper mold cover 5.

[0039] The above-mentioned structure adopts a modular design, which can be assembled and matched with components of different sizes as needed to achieve the molding and pressing of calcium silicate insulation products of different sizes.

[0040] Example 2

[0041] Based on Example 1, the calcium silicate insulation product pressing molding combination mold also includes blades 9 respectively disposed at one end of the upper mold 3;

[0042] The blade 9 is fixed to one end face of the upper mold 3 by a short screw 11, and plays the role of separating materials during mold parting.

[0043] In addition, the blades 9 are preferably configured as strip-shaped plates to achieve complete material separation on both sides during mold parting.

[0044] In addition, preferably, the side wall panel 4 is composed of a first side plate 1-1, a stiffening plate 1-2, a first connecting plate 1-3 and a vertical stiffening plate 1-4. The stiffening plate 1-2 and the first connecting plate 1-3 are arranged on the same side surface of the side wall panel 4, and the two ends of the vertical stiffening plate 1-4 are respectively connected to the stiffening plate 1-2 and the first connecting plate 1-3. The above design structure is easy to manufacture and has high strength and durability.

[0045] In addition, preferably, the middle wall panel 8 consists of a set of second side panels 1-11, a set of second connecting plates 1-12 and several reinforcing plates 1-13. The two ends of the second connecting plates 1-12 are respectively connected to the inner walls of the two ends of the second side panels 1-11 and the outer walls. The several reinforcing plates 1-13 are respectively set on the outer walls of the second side panels 1-11. The above design structure is easy to manufacture and has high strength and durability.

[0046] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0047] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A combined mold for pressing and molding calcium silicate insulation products, characterized in that: Includes lower mold base (1) and upper mold cover (5). A set of lower molds (2) is provided on the lower mold base (1). Two sets of sidewall plates (4) are installed on the lower mold (2) by means of bolts with nuts (10). The lower mold (2) has a middle wall plate (8) installed in the middle by a long screw (13). A set of upper molds (3) is installed on the upper mold cover (5) via a central screw (12). The upper mold cover (5) is provided with a compressed air pipe joint (6) and a vacuum pipe joint (7) on the two side walls respectively.

2. The combined mold for pressing and molding calcium silicate insulation products according to claim 1, characterized in that: The calcium silicate insulation product pressing molding combination mold also includes blades (9) respectively disposed at one end of the upper mold (3). The blade (9) is fixed to one end face of the upper mold (3) by a short screw (11).

3. The combined mold for pressing and molding calcium silicate insulation products according to claim 2, characterized in that: The blades (9) are respectively configured as strip plate structures.

4. The combined mold for pressing and molding calcium silicate insulation products according to claim 1, characterized in that: The side wall panel (4) is composed of a first side panel (1-1), a stiffening plate (1-2), a first connecting plate (1-3), and a vertical stiffening plate (1-4). The stiffening plate (1-2) and the first connecting plate (1-3) are arranged on the same side surface of the side wall panel (4), and the two ends of the vertical stiffening plate (1-4) are connected to the stiffening plate (1-2) and the first connecting plate (1-3) respectively.

5. The combined mold for pressing and molding calcium silicate insulation products according to claim 1, characterized in that: The middle wall panel (8) consists of a set of second side panels (1-11), a set of second connecting plates (1-12), and several reinforcing plates (1-13). The two ends of the second connecting plates (1-12) are connected to the inner walls of the two ends of the second side panels (1-11) respectively, and the several reinforcing plates (1-13) are respectively set on the outer walls of the second side panels (1-11).