A prestressed concrete composite slab production plant
By introducing a water storage tank, vertical pipe, and atomizing nozzle system into the concrete composite slab production workshop, combined with a steering adjustment component, the problem of poor dust control was solved, achieving the effects of reducing dust concentration and saving costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINING ZHONGJIN NEW BUILDING MATERIALS CO LTD
- Filing Date
- 2025-06-29
- Publication Date
- 2026-06-05
AI Technical Summary
Existing concrete composite slab production workshops have poor dust control, which affects worker efficiency and health.
It employs a water storage tank, vertical pipe, and atomizing nozzle system, combined with a steering adjustment component, to reduce dust by spraying atomized water vapor, and works in conjunction with a filter screen and collection box for dust treatment.
It effectively reduced the dust concentration in the factory, improved the working environment, reduced the health impact on operators, and saved on the number of atomizing nozzles used.
Smart Images

Figure CN224323304U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of concrete composite slab production technology, specifically a production workshop for prestressed concrete composite slabs. Background Technology
[0002] Prestressed concrete composite slabs can be used as bottom formwork for floor slabs. When pouring floor slabs on site, no formwork platform is required for support. Due to their high overall structural strength, good crack resistance, and convenient construction, they are widely used in the construction field. Currently, the most common precast concrete composite slab production workshops are steel frame workshops, which house crane assemblies, pouring production lines, and composite slab curing frames.
[0003] The production process of concrete composite slabs generates a large amount of dust and particulate matter, which not only affects the work efficiency of workers but also their health. Existing workshops cannot effectively reduce dust, which inconveniences the use of the slabs.
[0004] Therefore, this utility model proposes a production workshop for prestressed concrete composite slabs to make up for and improve the deficiencies of the prior art. Utility Model Content
[0005] To overcome the shortcomings of existing technologies, this utility model proposes a production workshop for prestressed concrete composite slabs.
[0006] To achieve the above objectives, this utility model employs the following technical solution:
[0007] A production workshop for prestressed concrete composite slabs includes a base platform. A steel frame workshop is fixedly connected to the top surface of the base platform. Water storage tanks are fixedly connected to both sides of the top surface of the base platform. A shell is fixedly connected to the top surface of each water storage tank. Several vertical pipes distributed front and back are rotatably connected to each shell. Multiple atomizing nozzles distributed vertically are installed on each vertical pipe. A steering adjustment component is provided on each vertical pipe.
[0008] Preferably, the steering adjustment assembly includes: an electric telescopic rod located on the front side of the housing and fixedly connected to the housing; a strip block fixedly connected to the free end of the electric telescopic rod; a limiting rod slidably mounted on the strip block; both ends of the limiting rod being fixedly connected to the housing; a rack fixedly connected to one side of the strip block; and a gear fixedly connected to the bottom end of each vertical tube, the gear being located inside the housing and meshing with the rack.
[0009] Preferably, each of the water storage tanks has several water pumps fixedly connected to its top surface, distributed in a front-to-back manner. The water pumps are connected to the inside of the water storage tank, and each water pump is fixedly connected to a hose. Each hose is fixedly connected to a corresponding vertical pipe, and each hose is connected to the inside of the corresponding vertical pipe.
[0010] Preferably, a strip-shaped permeable groove is formed on the top surface of the base platform, a filter screen is fixedly connected in the strip-shaped permeable groove, a collection box is fixedly connected to the bottom surface of the base platform, the strip-shaped permeable groove is connected to the inside of the collection box, and the collection box is pre-buried underground.
[0011] Preferably, a support plate is fixedly connected to the steel frame factory building, and several support rods are fixedly connected to the top surface of the support plate, with the top ends of the support rods fixedly connected to the steel frame factory building.
[0012] Preferably, the bottom surface of the support plate is fixedly connected to the fan and the lighting lamp.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model, through the combination of a water storage tank, a vertical pipe and an atomizing nozzle, can spray atomized water vapor into the factory, thereby contacting the floating dust in the factory and bringing the dust to the ground, thus reducing the impact of dust on the factory, ensuring the cleanliness of the factory environment, and reducing the impact of dust on operators.
[0015] 2. At the same time, the steering adjustment component can drive the vertical pipe to rotate, thereby driving the atomizing nozzle to rotate, which in turn can spray water vapor on different locations in the factory, ensuring the coverage of water vapor, while reducing the number of atomizing nozzles used and saving costs. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings.
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 yes Figure 1 The main view;
[0019] Figure 3 This is a top view of the base platform;
[0020] Figure 4 This is a schematic diagram of the internal structure of the shell;
[0021] Figure 5 This is a schematic diagram of the connection between the strip block and the rack;
[0022] The following are the labels in the diagram: 1. Base platform; 2. Steel frame factory building; 3. Water storage tank; 4. Shell; 5. Vertical pipe; 6. Atomizing nozzle; 7. Electric telescopic rod; 8. Strip block; 9. Limiting rod; 10. Rack; 11. Gear; 12. Water pump; 13. Hose; 14. Filter screen; 15. Collection box; 16. Horizontal plate; 17. Support rod; 18. Fan; 19. Lighting lamp. Detailed Implementation
[0023] To make the technical means, creative features, achieved objectives, and effects of this utility model readily understandable, the present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of this utility model. Furthermore, it should be understood that after reading the teachings of this utility model, those skilled in the art can make various modifications or alterations to this utility model, and these equivalent forms also fall within the scope defined in this application.
[0024] like Figure 1-5 As shown, the production workshop for prestressed concrete composite slabs of this utility model includes a base platform 1. A steel frame workshop 2 is fixedly connected to the top surface of the base platform 1. Water storage tanks 3 are fixedly connected to both sides of the top surface of the base platform 1. Water storage tanks 3 contain water. A shell 4 is fixedly connected to the top surface of each water storage tank 3. Several vertical pipes 5 distributed front and back are rotatably connected to each shell 4. Multiple atomizing nozzles 6 distributed vertically are installed on each vertical pipe 5. A steering adjustment component is provided on each vertical pipe 5.
[0025] like Figures 1-5 As shown, the steering adjustment assembly includes: an electric telescopic rod 7, which is located on the front side of the housing 4 and fixedly connected to the housing 4; a strip block 8 is fixedly connected to the free end of the electric telescopic rod 7; a limiting rod 9 is slidably installed on the strip block 8; both ends of the limiting rod 9 are fixedly connected to the housing 4; a rack 10 is fixedly connected to one side of the strip block 8; and a gear 11 is fixedly connected to the bottom end of each vertical tube 5. The gear 11 is located inside the housing 4 and meshes with the rack 10.
[0026] Specifically, when the electric telescopic rod 7 is working, it extends (retracts), causing the strip block 8 to slide along the guide rod 9. The movement of the strip block 8 causes the rack 10 to move forward (backward), the movement of the rack 10 causes the gear 11 to rotate, the rotation of the gear 11 causes the vertical tube 5 to rotate, and the rotation of the vertical tube 5 causes the atomizing nozzle 6 to rotate, thereby adjusting the position of the atomizing nozzle 6 and changing the range of water spray.
[0027] like Figures 1-5 As shown, several water pumps 12 distributed in front and behind are fixedly connected to the top surface of each water storage tank 3. The water pumps 12 are connected to the inside of the water storage tank 3. Each water pump 12 is fixedly connected to a hose 13. Each hose 13 is fixedly connected to the corresponding vertical pipe 5. Each hose 13 is connected to the inside of the corresponding vertical pipe 5.
[0028] Specifically, the water pump 12 can pump water from the water storage tank 3 into the hose 13, and then into the vertical pipe 5 through the hose 13, and then into the atomizing nozzle 6 through the vertical pipe 5 and sprayed out through the atomizing nozzle 6.
[0029] like Figure 1 and Figure 3 As shown, a strip-shaped perforated groove is opened on the top surface of the base platform 1, and a filter screen plate 14 is fixedly connected in the strip-shaped perforated groove. A collection box 15 is fixedly connected to the bottom surface of the base platform 1. The strip-shaped perforated groove is connected to the inside of the collection box 15, and the collection box 15 is pre-buried underground.
[0030] Specifically, the water vapor sprayed by the atomizing nozzle 6 comes into contact with the dust and falls onto the bottom surface. After being filtered by the filter screen 14, the wastewater is collected in the collection box 15 for later centralized recycling and treatment, thereby reducing resource waste.
[0031] like Figure 1 and Figure 2 As shown, a support plate 16 is fixedly connected to the steel frame factory building 2, and several support rods 17 are fixedly connected to the top surface of the support plate 16. The top ends of the support rods 17 are fixedly connected to the steel frame factory building 2.
[0032] Specifically, by installing the horizontal plate 1 to support the horizontal plate 16, the steel frame workshop 2 can be supported on both sides, ensuring the stability of the steel frame workshop 2. The support rod 17 can support the top of the steel frame workshop 2, further improving the stability of the steel frame workshop 2.
[0033] like Figure 2 As shown, the bottom surface of the support plate 16 is fixedly connected to the fan 18 and the lighting lamp 19.
[0034] Specifically, fan 18 can push cool air into steel frame workshop 2 to reduce the temperature inside steel frame workshop 2 and ensure the comfort of operators. Lighting lamp 19 can provide illumination, making it convenient for operators to work in low light.
[0035] This solution also includes a controller, the location of which is set by the operator according to the actual situation during operation. The controller is used to control the electrical components used in this solution. The controller is one of an Intel processor, AMD processor, PLC controller, ARM processor, or microcontroller. It is used in conjunction with a motherboard, memory modules, storage media, and power supply, which is AC power or a lithium battery. When a display screen is provided, a graphics card is also provided. For the operating principle of the controller, please refer to "Principles of Automatic Control", "Principles and Application Simulation Cases of Microcontrollers", and "Principles and Applications of Sensors" published by Tsinghua University Press. Other books in this field can also be consulted. Other automation control and electrical components not mentioned are knowledge well known to those skilled in the art and will not be described in detail here.
[0036] Working principle: When dust is generated inside the steel frame workshop 2, the water pump 12 works. The water pump 12 can pump the water in the water storage tank 3 into the hose 13, and then into the vertical pipe 5 through the hose 13. Then, it enters the atomizing nozzle 6 from the vertical pipe 5 and is atomized and sprayed out through the atomizing nozzle 6. The atomized water vapor comes into contact with the dust in the air, and under the action of gravity, the dust falls to the bottom surface.
[0037] Simultaneously, the electric telescopic rod 7 operates, extending (retracting) and causing the strip block 8 to slide along the guide rod 9. The movement of the strip block 8 causes the rack 10 to move forward (backward), which in turn causes the gear 11 to rotate. The rotation of the gear 11 causes the vertical tube 5 to rotate, which in turn causes the atomizing nozzle 6 to rotate. This adjusts the position of the atomizing nozzle 6, changes the range of water spraying, ensures the atomization range, reduces the number of atomizing nozzles 6 required, lowers operating costs, and saves resources.
[0038] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0039] In the description of this utility model, it should be understood that the terms "upper," "side," "inner," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the adjustable irrigation flushing gun or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. In addition, it should be noted that unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "connect" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal communication of two elements or the interaction relationship of two elements. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A production workshop for prestressed concrete composite slabs, comprising a base platform (1), characterized in that, The top surface of the base platform (1) is fixedly connected to the steel frame factory building (2). Both sides of the top surface of the base platform (1) are fixedly connected to water storage tanks (3). The top surface of each water storage tank (3) is fixedly connected to a shell (4). Several vertical pipes (5) distributed front and back are rotatably connected to each shell (4). Multiple atomizing nozzles (6) distributed vertically are installed on each vertical pipe (5). Each vertical pipe (5) is equipped with a steering adjustment component.
2. The production workshop for a prestressed concrete composite slab according to claim 1, characterized in that, The steering adjustment assembly includes: an electric telescopic rod (7), which is located on the front side of the housing (4) and fixedly connected to the housing (4). The free end of the electric telescopic rod (7) is fixedly connected to a strip block (8). A limiting rod (9) is slidably installed on the strip block (8). Both ends of the limiting rod (9) are fixedly connected to the housing (4). A rack (10) is fixedly connected to one side of the strip block (8). A gear (11) is fixedly connected to the bottom end of each vertical tube (5). The gear (11) is located inside the housing (4) and meshes with the rack (10).
3. The production workshop for a prestressed concrete composite slab according to claim 1, characterized in that, Each of the water storage tanks (3) has several water pumps (12) fixedly connected to its top surface, which are distributed in front and behind. The water pumps (12) are connected to the inside of the water storage tank (3). Each water pump (12) has a fixed hose (13) connected to it. Each hose (13) is fixedly connected to the corresponding vertical pipe (5). Each hose (13) is connected to the inside of the corresponding vertical pipe (5).
4. The production workshop for a prestressed concrete composite slab according to claim 3, characterized in that, The top surface of the base platform (1) has a strip-shaped permeable groove, and a filter screen plate (14) is fixedly connected inside the strip-shaped permeable groove. The bottom surface of the base platform (1) is fixedly connected to a collection box (15). The strip-shaped permeable groove is connected to the inside of the collection box (15), and the collection box (15) is pre-buried underground.
5. The production workshop for a prestressed concrete composite slab according to claim 4, characterized in that, The steel frame workshop (2) is fixedly connected to a support plate (16), and several support rods (17) are fixedly connected to the top surface of the support plate (16). The top of the support rods (17) is fixedly connected to the steel frame workshop (2).
6. The production workshop for a prestressed concrete composite slab according to claim 5, characterized in that, The bottom surface of the support plate (16) is fixedly connected to the fan (18) and the lighting lamp (19).