A pipe mixer

By introducing structures such as spiral blades, atomizing nozzles, grid plates, baffles, and turbulence blocks into the pipeline mixer, the problem of uneven mixing of wastewater and reagents in traditional mixers is solved, achieving efficient mixing and reduced energy consumption.

CN224325161UActive Publication Date: 2026-06-05GANZHOU HANRUI NEW ENERGY TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GANZHOU HANRUI NEW ENERGY TECH CO LTD
Filing Date
2025-05-09
Publication Date
2026-06-05

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    Figure CN224325161U_ABST
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Abstract

The utility model relates to a kind of pipeline mixers, belong to water treatment equipment field, mainly to solve the problem of poor mixing effect of current traditional pipeline mixer. The pipeline mixer includes pipe body, water inlet, water outlet and dosing port, one side of pipe body is water inlet, the other side is water outlet, dosing port is equipped near water inlet on pipe body, helical blade, grating plate, baffle, circular hollow ball and spoiler are sequentially arranged between water inlet and water outlet inside pipe body. The utility model relates to a kind of pipeline mixers, adopt multiple structure designs, and the mixing effect of feed liquid and reagent can be effectively improved in the complex water flow experienced inside pipeline mixer.
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Description

Technical Field

[0001] This utility model belongs to the field of water treatment equipment, specifically relating to a pipeline mixer. Technical Background

[0002] Metallurgical and chemical production processes generate large amounts of wastewater that require treatment. A common treatment method is to mix chemicals with the wastewater to induce a coagulation reaction, thereby purifying the wastewater. However, traditional pipeline mixers often experience uneven mixing when wastewater and chemicals enter the main pipeline. Furthermore, some pipeline mixers use electric motors to improve mixing efficiency, but this consumes a lot of energy. Therefore, there is an urgent need to design a new type of pipeline mixer. Utility Model Content

[0003] In view of the shortcomings of the existing technology, this utility model provides a pipeline mixer, mainly to solve the problem of uneven mixing of wastewater and reagents.

[0004] This application provides a pipeline mixer, which adopts the following technical solution:

[0005] A pipeline mixer includes an inlet, an outlet, a dosing port, and a pipe body. One side of the pipe body is the inlet and the other side is the outlet. The dosing port is provided on the pipe body near the inlet. Inside the pipe body, from the inlet to the outlet, a spiral blade, a grid plate, a baffle, a circular hollow sphere, and a turbulence block are arranged in sequence.

[0006] Optionally, a number of inlet blades are provided at the inlet, preferably 4 blades.

[0007] The above technical solution can achieve the effect of wastewater premixing, reduce the load on subsequent mixing units, increase the turbulence intensity of wastewater, and improve mixing efficiency.

[0008] Optionally, the dosing port adopts an atomizing nozzle structure, with many small round holes distributed on the atomizing nozzle.

[0009] By adopting the above technical solution, the agent is dispersed into small droplets, which increases the contact area between the agent and the wastewater and facilitates mixing.

[0010] Optionally, one end of the spiral blade is connected to the inlet blade, and the other end is connected to the bar screen.

[0011] By adopting the above technical solution, the stability of the spiral blade structure can be maintained, while the grid plate can enhance the mass transfer function of the solution.

[0012] Optionally, the baffles are all fixedly connected to the inner wall of the pipe, and the included angle between them and the pipe is 60°.

[0013] By adopting the above technical solution, the flow path of wastewater can be changed and the mixing efficiency can be improved.

[0014] Optionally, the center of the circular hollow sphere is connected to the upper and lower ends of the inner wall of the tube via a support shaft, and the circular hollow sphere is rotatably mounted on the support shaft.

[0015] Optionally, the diameter of the tube at the location of the circular hollow sphere is smaller than the diameter of the tube at other locations.

[0016] By adopting the above technical solution, the flow velocity of wastewater is increased by changing the diameter, which drives the circular hollow sphere to rotate, thereby achieving the effect of stirring and mixing.

[0017] Optionally, the baffle blocks are fixed to the inner wall of the pipe, and the two baffle blocks are arranged axially opposite each other.

[0018] By adopting the above technical solution, the turbulence block can play a collision role, increase turbulence intensity, and improve mixing efficiency.

[0019] In summary, the beneficial results of this utility model are: the pipeline mixer provided by this utility model adopts multiple structural designs, and the liquid and the agent undergo multiple complex water processes such as dispersion, collision and mixing inside the pipeline mixer, which effectively improves the mixing efficiency of the liquid and the agent. Attached Figure Description

[0020] Appendix Figure 1 This is a cross-sectional structural diagram of a pipe mixer according to this utility model.

[0021] Appendix Figure 2 This is a schematic diagram of the inlet blade structure in this utility model.

[0022] Appendix Figure 3 This is a schematic diagram of the atomizing nozzle structure in this utility model.

[0023] Appendix Figure 4 This is a schematic diagram of the grating structure in this utility model.

[0024] Explanation of reference numerals in the attached drawings: 1. Pipe body; 2. Inlet; 21. Inlet blade; 3. Outlet; 4. Dosing port; 41. Atomizing nozzle; 42. Small round hole; 5. Spiral blade; 6. Grille; 61. Grille hole; 7. Baffle; 8. Hollow sphere; 81. Support shaft; 9. Turbulence block. Detailed Implementation

[0025] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0026] This application discloses a pipeline mixer, including a pipe body 1, an inlet 2, an outlet 3, and a chemical dosing port 4. The inlet 2 and outlet 3 are located on the left and right sides of the pipe body 1, respectively. The chemical dosing port 4 is provided on the pipeline. The inlet 2 is provided with an inlet blade 21. The chemical dosing port 4 adopts an atomizing nozzle 41 structure. The pipe body 1 is provided with a spiral blade 5, a grid plate 6, a baffle 7, a circular hollow ball 8, and a turbulence block 9.

[0027] Furthermore, the number of inlet blades 21 is 4.

[0028] Furthermore, the atomizing nozzle 41 is distributed with many small round holes 42.

[0029] Furthermore, one end of the spiral blade 5 is connected to the inlet blade 21, and the other end is connected to the grating plate 6.

[0030] Furthermore, all baffles 7 are fixedly connected to the inner wall of the tube body 1, and the included angle between them and the tube body 1 is 60°.

[0031] Furthermore, the center of the circular hollow sphere 8 is connected to the upper and lower ends of the inner wall of the tube body 1 through a support shaft 81. The circular hollow sphere 8 is rotatably mounted on the support shaft 81, and the diameter of this section of the tube body 1 is smaller, forming a variable diameter area.

[0032] Furthermore, the baffle block 9 is fixed to the inner wall of the pipe body 1, and the two baffle blocks 9 are arranged axially opposite each other.

[0033] The implementation principle of a pipeline mixer in this application embodiment is as follows:

[0034] Wastewater enters inlet 2, driving the inlet blades 21 to rotate and achieve initial mixing. Simultaneously, the atomizing nozzle 41 at the dosing port 4 continuously sprays chemicals to mix with the wastewater. Under the action of the spiral blades 5, the wastewater and chemicals continuously rotate and mix. Then, the mixture collides and is diverted through the grid holes 61 on the grid plate 6. Subsequently, under the obstruction of the baffle 7, the mixture continues to collide, causing turbulent flow and achieving thorough contact mixing. The solution then passes through the variable diameter zone, where its velocity increases, and is further stirred and dispersed by the circular hollow sphere 8. Subsequently, the solution's flow direction is further changed by the turbulence block 9, increasing the turbulence intensity, before being discharged through outlet 3. The entire process involves multiple collisions, dispersion, mixing, and continuous changes in flow direction, increasing the contact area and probability between the wastewater and chemicals, effectively improving their mixing effect.

[0035] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A pipe mixer, comprising a pipe body (1), an inlet (2), an outlet (3), and a dosing port (4), characterized in that: The pipe body (1) has an inlet (2) on one side and an outlet (3) on the other side. A dosing port (4) is provided on the pipe body (1) near the inlet (2). Inside the pipe body (1), from the inlet (2) to the outlet (3), there are spiral blades (5), a grid plate (6), a baffle (7), a circular hollow sphere (8), and a turbulence block (9).

2. A pipe mixer according to claim 1, characterized in that: Several inlet blades (21) are provided at the inlet (2).

3. A pipe mixer according to claim 2, characterized in that: The number of inlet blades (21) is 4.

4. A pipe mixer according to claim 1, characterized in that: The dosing port (4) adopts an atomizing nozzle (41) structure.

5. A pipe mixer according to claim 4, characterized in that: The atomizing nozzle (41) has many small round holes (42) distributed on it.

6. A pipe mixer according to claim 1, characterized in that: One end of the spiral blade (5) is connected to the inlet blade (21), and the other end is connected to the grid plate (6).

7. A pipe mixer according to claim 1, characterized in that: The baffles (7) are all fixedly connected to the inner wall of the tube (1), and the included angle between them and the tube (1) is 60°.

8. A pipe mixer according to claim 1, characterized in that: The center of the circular hollow sphere (8) is connected to the upper and lower ends of the inner wall of the tube body (1) through a support shaft (81), and the circular hollow sphere (8) is rotatably mounted on the support shaft (81).

9. A pipe mixer according to claim 8, characterized in that: The diameter of the tube body (1) at the location of the circular hollow sphere (8) is smaller than the diameter of the tube body (1) at other locations.

10. A pipe mixer according to claim 1, characterized in that: The turbulence block (9) is fixed to the inner wall of the pipe body (1), and the two turbulence blocks (9) are arranged axially opposite each other.