Medical defatted cotton combing and forming device

By using a limit plate adjustment mechanism driven by a lead screw and ball nut, and an electrostatic elimination system, the problems of low automation and electrostatic interference in traditional degreased cotton carding and forming devices are solved, enabling diversified production and stable product quality, and reducing production costs.

CN224325464UActive Publication Date: 2026-06-05JINING KEHUI WEIYE MEDICAL EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINING KEHUI WEIYE MEDICAL EQUIP CO LTD
Filing Date
2025-07-31
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

Traditional degreased cotton carding processes have low automation levels, making it difficult to meet diverse needs. Furthermore, electrostatic interference causes disordered fiber arrangement, affecting product quality.

Method used

The limit plate adjustment mechanism driven by the lead screw and ball nut, combined with the reciprocating carding motion driven by the cylinder and the static elimination system, enables rapid adaptation to degreased cotton of different sizes and uniform fiber carding, while eliminating static interference.

Benefits of technology

It improves the flatness and fluffiness of the product, ensures consistent product quality, reduces production costs, and simplifies equipment replacement and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of medical degreasing cotton comb cotton forming device, belong to degreasing cotton processing technical field, including support assembly, including fixed frame, fixedly connected in the fixed frame side wall's stand, fixedly connected in the fixed frame middle support plate and fixedly connected in the support plate end support frame, support frame end side wall is connected by bolt with fixed frame;Cotton comb component, including slidingly inserted in the support frame middle frame body, fixedly connected in the frame body middle baffle, set in the baffle middle avoidance slot and inserted in the baffle side wall's limit plate.The utility model has the beneficial effects that: through the limit plate adjusting mechanism driven by ball screw and ball nut, different sizes of medical degreasing cotton product can be quickly adapted, so that degreasing cotton fiber carding is more uniform, and product flatness and bulkiness are improved;Static elimination system effectively avoids cotton flock winding and adsorption problem, guarantees product quality consistency, and modular design makes each component easy to disassemble and assemble.
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Description

Technical Field

[0001] This utility model belongs to the field of degreased cotton production technology, specifically relating to a medical degreased cotton carding and forming device. Background Technology

[0002] In the field of medical supplies manufacturing, medical absorbent cotton is a basic material used for wound care, hygiene and disinfection, and its product quality is directly related to medical safety and patient health.

[0003] Traditional carding processes for degreased cotton generally suffer from low automation, limited product specifications, and severe electrostatic interference. On the one hand, fixed-specification carding equipment cannot meet the diverse market demands for degreased cotton products of different sizes and thicknesses. Frequent equipment changes not only increase production costs but also reduce production efficiency. On the other hand, static electricity generated during carding can easily cause cotton fibers to adhere and entangle, resulting in disordered fiber arrangement, affecting the smoothness and fluffiness of the product, and may even cause it to fail to meet medical hygiene standards due to the attraction of foreign objects by static electricity. Utility Model Content

[0004] The purpose of this invention is to provide a medical degreased cotton combing and forming device, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A medical absorbent cotton carding and forming device, comprising,

[0007] The support assembly includes a fixed frame, a column fixedly connected to the side wall of the fixed frame, a support plate fixedly connected to the middle of the fixed frame, and a support frame fixedly connected to the end of the support plate. The end side wall of the support frame is connected to the fixed frame by bolts.

[0008] The carding assembly includes a frame that is slidably inserted into the middle of the support frame, a partition that is fixedly connected to the middle of the frame, a clearance groove disposed in the middle of the partition, and a limiting plate inserted into the side wall of the partition, the end of the limiting plate being inserted into the side wall of the clearance groove.

[0009] As a preferred embodiment of the present invention, the carding assembly further includes a lead screw rotatably mounted on the side wall of the frame, and a ball nut adapted to be mounted on the side wall of the lead screw, the end of the ball nut being bolted to the side wall of the limiting plate.

[0010] In a preferred embodiment of the present invention, the carding assembly further includes a cylinder fixedly connected to the middle of the support plate, and a connecting rod fixedly connected to the side wall of the frame, wherein the end of the cylinder output shaft is fixedly connected to the end of the connecting rod.

[0011] As a preferred embodiment of the present invention, the support assembly further includes a liquid storage tank fixedly connected to the side wall of the fixed frame, an adapter pipe sealed and installed on the side wall of the liquid storage tank, and a cotton head adapted to be installed at the end of the adapter pipe, the end of the cotton head slidingly contacting the side wall of the frame.

[0012] In a preferred embodiment of this utility model, a discharge plate is fixedly connected to the end of the fixing frame, the end of the discharge plate is connected to the frame, and the side wall of the discharge plate is bolted to the side wall of the column.

[0013] As a preferred embodiment of this utility model, a baffle is hinged to the end side wall of the unloading plate, and a toggle switch mounting plate that cooperates with the frame is adapted to be installed on the end side wall of the baffle.

[0014] In a preferred embodiment of this utility model, an insert plate is inserted into the end of the unloading plate, and the end of the insert plate is inserted into the side wall of the end of the fixed frame.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: the limit plate adjustment mechanism driven by the lead screw and ball nut can quickly adapt to medical absorbent cotton products of different sizes, reduce equipment replacement costs, make the absorbent cotton fibers comb more evenly, and improve the flatness and fluffiness of the product; the static elimination system effectively avoids the problem of cotton lint entanglement and adsorption, ensures the consistency of product quality, reduces production costs, and the modular design makes it easy to disassemble and assemble each component, facilitating daily cleaning and fault repair. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a side view perspective three-dimensional structural diagram of the present invention;

[0019] Figure 3 This is a three-dimensional structural diagram of the present invention from a downward viewing angle;

[0020] Figure 4 This is a top view of the structure of this utility model.

[0021] In the diagram: 100, Support assembly; 101, Fixing frame; 102, Column; 103, Support plate; 104, Support frame; 105, Liquid storage tank; 106, Adaptor pipe; 107, Cotton head; 108, Unloading plate; 109, Baffle; 110, Insert plate; 200, Carding assembly; 201, Frame; 202, Partition; 203, Clearance groove; 204, Limiting plate; 205, Lead screw; 206, Ball nut; 207, Cylinder; 208, Connecting rod. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0025] Example

[0026] Reference Figure 1-4 This embodiment of the present invention provides a medical degreased cotton carding and forming device, comprising:

[0027] The support assembly 100 includes a fixed frame 101, a column 102 fixedly connected to the side wall of the fixed frame 101, a support plate 103 fixedly connected to the middle of the fixed frame 101, and a support frame 104 fixedly connected to the end of the support plate 103. The side wall of the end of the support frame 104 is connected to the fixed frame 101 by bolts.

[0028] The carding assembly 200 includes a frame 201 that is slidably inserted into the middle of the support frame 104, a partition 202 that is fixedly connected to the middle of the frame 201, a clearance groove 203 that is disposed in the middle of the partition 202, and a limiting plate 204 that is inserted into the side wall of the partition 202, with the end of the limiting plate 204 inserted into the side wall of the clearance groove 203.

[0029] The fixed frame 101 serves as the basic framework, with vertically fixed columns 102 on its side walls providing vertical support for the entire device. The middle support plate 103 is horizontally fixed and is bolted to the fixed frame 101 via the end support frames 104, forming a stable triangular support structure and enhancing the device's anti-overturning ability. The frame 201 is slidably inserted into the middle of the support frame 104, and the internal partition 202 has a clearance groove 203. The limiting plate 204 inserted into the side wall can slide along the clearance groove 203, achieving precise displacement of the limiting plate 204, thereby limiting and fixing degreased cotton products of different sizes to meet diverse carding needs.

[0030] Specifically, the carding assembly 200 also includes a lead screw 205 rotatably mounted on the side wall of the frame 201, and a ball nut 206 adapted to be mounted on the side wall of the lead screw 205. The end of the ball nut 206 is bolted to the side wall of the limiting plate 204.

[0031] Specifically, by rotating the lead screw 205 to drive the ball nut 206, the limiting plate 204 is precisely displaced, thereby limiting and fixing the degreased cotton products of different sizes to meet diverse carding needs.

[0032] Furthermore, the carding assembly 200 also includes a cylinder 207 fixedly connected to the middle of the support plate 103, and a connecting rod 208 fixedly connected to the side wall of the frame 201, with the output shaft end of the cylinder 207 fixedly connected to the end of the connecting rod 208.

[0033] The telescopic movement of the output shaft of cylinder 207 can drive the connecting rod 208 to slide back and forth on the support frame 104 with the frame 201, thereby driving the degreased cotton to perform carding operations.

[0034] Furthermore, the support assembly 100 also includes a liquid storage tank 105 fixedly connected to the side wall of the fixed frame 101, an adapter pipe 106 sealed and installed on the side wall of the liquid storage tank 105, and a cotton head 107 adapted to be installed at the end of the adapter pipe 106, the end of the cotton head 107 slidingly contacting the side wall of the frame 201.

[0035] The static electricity elimination system, consisting of the liquid storage tank 105, the transfer pipe 106, and the cotton head 107, can conduct the static electricity generated during the carding process to the liquid storage tank 105 through wetting, thus avoiding the disorder of cotton fibers caused by static electricity adsorption.

[0036] Preferably, the end of the fixing frame 101 is fixedly connected to the unloading plate 108, the end of the unloading plate 108 is connected to the frame 201, and the side wall of the unloading plate 108 is bolted to the side wall of the column 102.

[0037] The unloading plate 108 at the end is connected to the frame 201 to receive the degreased cotton after molding or the waste generated during the molding process. Its side wall is bolted to the column 102 to ensure the stability of unloading.

[0038] It should be noted that a baffle 109 is hinged to the end side wall of the unloading plate 108, and a toggle switch mounting plate that works with the frame 201 is adapted to be installed on the end side wall of the baffle 109.

[0039] The baffle 109 hinged to the unloading plate 108 and the matching toggle switch mounting plate can control the unloading process of the degreased cotton.

[0040] Preferably, an insert plate 110 is inserted into the end of the unloading plate 108, and the end of the insert plate 110 is inserted into the end side wall of the fixing frame 101.

[0041] The insert plate 110 is inserted between the unloading plate 108 and the fixed frame 101 to adjust the connection state between the unloading plate 108 and the fixed frame 101, so as to facilitate the transfer of the unloading plate 108.

[0042] During use, according to the size and specifications of the medical absorbent cotton product, the position of the limiting plate 204 within the clearance groove 203 is adjusted by rotating the lead screw 205 to set the carding area; the liquid storage tank 105 is activated, causing the cotton head 107 to immerse the side wall of the frame 201, creating a static electricity elimination path. The absorbent cotton raw material to be processed is placed inside the frame 201, and the limiting plate 204 positions it. The cylinder 207 is activated, and the output shaft pushes the connecting rod 208, causing the frame 201 to reciprocate linearly on the support frame 104, so that the absorbent cotton is combed flat during the movement, and the fibers are arranged more orderly; at the same time, the cotton head 107 continuously immerses the frame 201, promptly guiding the static electricity generated by carding into the liquid storage tank 105, ensuring that the absorbent cotton is not affected by static electricity. After carding is completed, cylinder 207 resets, frame 201 moves to unloading plate 108, baffle 109 opens, and the formed degreased cotton slides down the unloading plate 108 to the collection container under the action of gravity or the push of auxiliary external force; by adjusting the height of the insert plate 110, it can be adapted to collection equipment of different heights to complete the unloading cycle.

[0043] In summary, the limit plate adjustment mechanism driven by a lead screw and ball nut can quickly adapt to different sizes of medical absorbent cotton products, meeting diverse production needs and reducing equipment replacement costs. The cylinder-driven reciprocating carding motion, combined with precise positioning, ensures more even carding of the absorbent cotton fibers, improving product flatness and fluffiness. The static elimination system effectively avoids cotton lint entanglement and adsorption, ensuring consistent product quality. It is compatible with various collection devices, employing both mechanical power drive and physical static elimination methods to reduce production costs. The modular design makes it easy to disassemble and assemble components, facilitating daily cleaning and troubleshooting.

[0044] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0045] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0046] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0047] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A medical absorbent cotton carding and forming device, characterized in that: include, The support assembly (100) includes a fixed frame (101), a column (102) fixedly connected to the side wall of the fixed frame (101), a support plate (103) fixedly connected to the middle of the fixed frame (101), and a support frame (104) fixedly connected to the end of the support plate (103). The end side wall of the support frame (104) is connected to the fixed frame (101) by bolts. The carding assembly (200) includes a frame (201) slidably inserted into the middle of the support frame (104), a partition (202) fixedly connected to the middle of the frame (201), a relief groove (203) disposed in the middle of the partition (202), and a limiting plate (204) inserted into the side wall of the partition (202), the end of the limiting plate (204) being inserted into the side wall of the relief groove (203).

2. The medical absorbent cotton carding and forming device according to claim 1, characterized in that: The carding assembly (200) also includes a lead screw (205) rotatably mounted on the side wall of the frame (201), and a ball nut (206) adapted to be mounted on the side wall of the lead screw (205), the end of the ball nut (206) being bolted to the side wall of the limiting plate (204).

3. The medical absorbent cotton carding and forming device according to claim 2, characterized in that: The carding assembly (200) also includes a cylinder (207) fixedly connected to the middle of the support plate (103) and a connecting rod (208) fixedly connected to the side wall of the frame (201), with the output shaft end of the cylinder (207) fixedly connected to the end of the connecting rod (208).

4. The medical absorbent cotton carding and forming device according to claim 3, characterized in that: The support assembly (100) further includes a liquid storage tank (105) fixedly connected to the side wall of the fixed frame (101), an adapter pipe (106) sealed and installed on the side wall of the liquid storage tank (105), and a cotton head (107) adapted to be installed at the end of the adapter pipe (106), the end of the cotton head (107) slidingly contacting the side wall of the frame (201).

5. The medical absorbent cotton carding and forming device according to claim 4, characterized in that: The end of the fixed frame (101) is fixedly connected to the unloading plate (108), the end of the unloading plate (108) is connected to the frame (201), and the side wall of the unloading plate (108) is connected to the side wall of the column (102) by bolts.

6. The medical absorbent cotton carding and forming device according to claim 5, characterized in that: A baffle (109) is hinged to the end side wall of the unloading plate (108), and a toggle switch mounting plate that works in conjunction with the frame (201) is adapted to be installed on the end side wall of the baffle (109).

7. The medical absorbent cotton carding and forming device according to claim 6, characterized in that: The unloading plate (108) has an insert plate (110) inserted at its end, and the end of the insert plate (110) is inserted into the side wall of the end of the fixed frame (101).