Alumina fiber vacuum forming apparatus

Abstract

The utility model discloses an alumina fiber vacuum forming device, include: control platform, the surface fixedly connected with the connecting door of control platform, its characterized in that: the top fixedly connected with vacuum tank of control platform, the top of vacuum tank is provided with vacuum pump, one side of vacuum pump is provided with vacuum pipeline, the surface fixedly connected with air pressure instrument of vacuum pipeline, the surface both sides of vacuum tank all are rotatably connected with sealed door, the inner wall bottom of vacuum tank is slidably connected with forming assembly, by pouring alumina raw material into forming assembly, closing sealed door opens vacuum pump at this moment can complete vacuum forming, and forming assembly can utilize self structure in the long -term use process to help user to dismantle and clean at any time, prevent cross -contamination, and the residual of fiber etc, thereby further improve the functionality of device and the quality of alumina fiber that produce, and stripping assembly can utilize self structure and keep forming assembly inside activity.

Description

Technical Field

[0001] This utility model relates to the field of alumina fiber technology, specifically to an alumina fiber vacuum forming device. Background Technology

[0002] Alumina fiber is an inorganic ceramic fiber made primarily of alumina (Al2O3) through a specific process. It possesses excellent high-temperature resistance (long-term operating temperature can reach 1400-1600°C or even higher), high melting point, low thermal conductivity, good chemical stability, and thermal shock resistance, while also combining the corrosion resistance of ceramic materials with the flexibility of fiber materials. This high-performance fiber is a key basic material for preparing high-temperature insulation materials, advanced ceramic matrix composites (CMCs), and metal matrix composite (MMC) reinforcements, and is widely used in aerospace, industrial kilns, high-temperature filtration, and other fields. Alumina fiber vacuum forming equipment is a specialized device that uses vacuum negative pressure to adsorb, stack, and shape dispersed alumina fibers (or their slurry) within a specially designed mold, thereby manufacturing alumina fiber preforms or insulation products with complex shapes, low density, and high porosity. It is a key process equipment for preparing high-performance alumina fiber insulation components and composite reinforcements.

[0003] During long-term use, the mold inside the alumina fiber vacuum forming device may experience filter blockage and wear on the sealing surface, requiring the user to disassemble the entire machine for maintenance, which is quite troublesome. In addition, residual fibers and slurry may appear during use, posing a risk of cross-contamination and affecting the production of alumina fibers. To address this, we propose an alumina fiber vacuum forming device. Utility Model Content

[0004] The purpose of this invention is to provide an alumina fiber vacuum forming device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A vacuum forming device for alumina fibers includes: a control console, with a connecting door fixedly connected to the surface of the control console; characterized in that: a vacuum chamber is fixedly connected to the top of the control console, a vacuum pump is installed on the top of the vacuum chamber, a vacuum pipeline is installed on one side of the vacuum pump, a pressure gauge is fixedly connected to the surface of the vacuum pipeline, sealing doors are rotatably connected to both sides of the surface of the vacuum chamber, a forming component is slidably connected to the bottom of the inner wall of the vacuum chamber, and demolding components are fixedly connected to both sides of the inner wall of the vacuum chamber, the positions of the demolding components matching those of the forming components.

[0007] Preferably, the molding assembly includes a mold base, a molding mold, a placement groove, a filter plate, an auxiliary handle, a pick-up handle, and a disassembly slider. The mold base is disposed at the bottom of the inner wall of the vacuum chamber, and the molding mold is fixedly connected to the bottom of the inner wall of the mold base.

[0008] Preferably, the placement groove is formed on both sides of the inner wall of the mold base, the filter plate is slidably connected to the inner wall of the mold base, the position of the filter plate matches the placement groove, and the auxiliary handle is fixedly connected to one side of the filter plate.

[0009] Preferably, the grip is fixedly connected to the surface of the mold base, the surface of the grip is provided with a high-temperature resistant sleeve, and a plurality of disassembly sliders are fixedly connected to the bottom of the mold base, the shape of the disassembly sliders matching the shape of the groove at the bottom of the inner wall of the vacuum chamber.

[0010] Preferably, the demolding assembly includes a connecting base plate, a protective shell, a dual-axis motor, a rotating central shaft, and a rotating striking block. The connecting base plate is fixedly connected to both sides of the inner wall of the vacuum chamber, and the protective shell is fixedly connected to the surface of the connecting base plate.

[0011] Preferably, the dual-axis motor is fixedly connected to the center of the surface of the connecting base plate, the plurality of rotating central shafts are arranged on both sides of the dual-axis motor, and the rotating striking block is fixedly connected to one end of the plurality of rotating central shafts.

[0012] Preferably, the surface of the connecting door is provided with multiple heat dissipation holes.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. Vacuum forming is completed by pouring alumina raw material into the molding component, closing the sealing door and turning on the vacuum pump. The molding component can be disassembled and cleaned at any time during long-term use to prevent cross-contamination and fiber residue, thereby further improving the functionality of the device and the quality of the produced alumina fibers. The demolding component can maintain the internal movement of the molding component through its own structure.

[0015] 2. Alumina fibers are shaped using the structure of the molding components. The molding base and molding die form the molding foundation, typically using corrosion-resistant, easy-to-demold materials with sufficient strength and rigidity, such as stainless steel, engineering plastics (e.g., PVC, PP, PTFE), resin composites, or coated metals. The mold can withstand vacuum negative pressure. A filter plate is laid on the molding die, allowing liquid to pass through while trapping the fibers. This plate interacts with the auxiliary handle and placement groove, allowing users to easily remove and clean residual fibers using the auxiliary handle. The handle also provides a point of leverage for removing the mold after molding. The disassembly slider engages with grooves on the bottom of the vacuum chamber's inner wall to facilitate the installation and disassembly of the molding components, making cleaning and maintenance convenient. Attached Figure Description

[0016] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0017] In the attached diagram:

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is an open schematic diagram of the overall structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the molding components in the structure of this utility model;

[0021] Figure 4 This is a disassembly diagram of the molding component in the structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the demolding component in the structure of this utility model;

[0023] Figure 6 This is a schematic diagram showing the internal disassembly of the demolding component in the structure of this utility model.

[0024] In the diagram: 1. Control console; 2. Connecting door; 3. Heat dissipation vent; 4. Vacuum chamber; 5. Vacuum pump; 6. Vacuum pipeline; 7. Pressure gauge; 8. Sealed door; 9. Molding assembly; 901. Mold base; 902. Molding mold; 903. Placement slot; 904. Filter plate; 905. Auxiliary handle; 906. Pick-up handle; 907. Disassembly slider; 10. Demolding assembly; 1001. Connecting base plate; 1002. Protective shell; 1003. Dual-axis motor; 1004. Rotating central shaft; 1005. Rotating striking block. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-6 This utility model provides a technical solution:

[0027] A vacuum forming device for alumina fibers includes: a control console 1, with a connecting door 2 fixedly connected to the surface of the control console 1; characterized in that: a vacuum chamber 4 is fixedly connected to the top of the control console 1; a vacuum pump 5 is installed on the top of the vacuum chamber 4; a vacuum pipeline 6 is installed on one side of the vacuum pump 5; a pressure gauge 7 is fixedly connected to the surface of the vacuum pipeline 6; sealing doors 8 are rotatably connected to both sides of the surface of the vacuum chamber 4; a forming component 9 is slidably connected to the bottom of the inner wall of the vacuum chamber 4; demolding components 10 are fixedly connected to both sides of the inner wall of the vacuum chamber 4; the position of the demolding components 10 matches that of the forming components 9; and multiple heat dissipation holes 3 are provided on the surface of the connecting door 2.

[0028] In this embodiment, the control console 1 can use its internal precision instruments to operate the entire device, while its directional structure supports and maintains the top structure such as the vacuum chamber 4, thereby further improving the stability and safety of the device. The connecting door 2 allows the user to close the control console 1 after operation, and the protection of the connecting door 2 ensures the safety of the instruments inside the control console 1, thereby further improving the safety of the device. The heat dissipation hole 3 can dissipate heat and ventilate the instruments inside the control console 1, thereby further improving the functionality of the device. The vacuum chamber 4 and the vacuum pump 5 work together to extract air from the vacuum pump 5 and release it into the vacuum pipeline 6. This process ensures the vacuum inside the vacuum chamber 4, which facilitates the molding of alumina fibers. The pressure gauge 7 can monitor the pressure at any time, making it convenient for the user to operate. The user can pour the alumina raw material into the molding component 9, and then close the sealing door 8 and turn on the vacuum pump 5 to complete the vacuum molding. The molding component 9 can be disassembled and cleaned by the user at any time during long-term use, and the demolding component 10 can use its structure to keep the internal movement of the molding component 9 to help with demolding, thereby further improving the functionality of the device.

[0029] The molding component 9 includes a mold base 901, a molding mold 902, a placement groove 903, a filter plate 904, an auxiliary handle 905, a pick-up handle 906, and a disassembly slider 907. The mold base 901 is located at the bottom of the inner wall of the vacuum chamber 4, and the molding mold 902 is fixedly connected to the bottom of the inner wall of the mold base 901.

[0030] In this embodiment, the molding component 9 uses the mold base 901 to place and store the molding mold 902, thereby helping to shape the alumina fiber raw material and further improving the functionality of the device. The molding mold 902 is made of corrosion-resistant, easy-to-demold, and has certain strength and rigidity, such as stainless steel, engineering plastics (such as PVC, PP, PTFE), resin composite materials or coated metal, so as to help the mold withstand vacuum negative pressure.

[0031] The placement groove 903 is formed on both sides of the inner wall of the mold base 901. The filter plate 904 is slidably connected to the inner wall of the mold base 901. The position of the filter plate 904 matches the placement groove 903. The auxiliary handle 905 is fixedly connected to one side of the filter plate 904.

[0032] In this embodiment, the placement groove 903 can help the filter plate 904 slide to the inside of the mold base 901 to filter the alumina raw material before it is poured in, allowing the raw material to pass through while trapping impurities, thereby improving the quality of the produced alumina fiber. The auxiliary handle 905 provided on one side of the filter plate 904 can help remove the filter plate 904 for cleaning after the device is used, thereby further improving the functionality of the device.

[0033] The handle 906 is fixedly connected to the surface of the mold base 901. The surface of the handle 906 is provided with a high-temperature resistant sleeve. Multiple disassembly sliders 907 are fixedly connected to the bottom of the mold base 901. The shape of the disassembly sliders 907 matches the shape of the groove at the bottom of the inner wall of the vacuum chamber 4.

[0034] In this embodiment, the grip 906 provides a point of leverage for cleaning the molding component 9 after the device is used up, while the disassembly slider 907 can engage with the groove at the bottom of the inner wall of the vacuum chamber 4 to help install and disassemble the molding component 9, making it easy to remove for cleaning and maintenance.

[0035] The demolding assembly 10 includes a connecting base plate 1001, a protective shell 1002, a dual-axis motor 1003, a rotating central shaft 1004, and a rotating striking block 1005. The connecting base plate 1001 is fixedly connected to both sides of the inner wall of the vacuum chamber 4, and the protective shell 1002 is fixedly connected to the surface of the connecting base plate 1001.

[0036] In this embodiment, the demolding assembly 10 is fixed to both sides of the inner wall of the vacuum chamber 4 by the connecting base plate 1001, thereby providing a stable foundation. The protective shell 1002 can help protect the internal structure of the demolding assembly 10.

[0037] A dual-axis motor 1003 is fixedly connected to the center of the surface of the connecting base plate 1001, and multiple rotating shafts 1004 are arranged on both sides of the dual-axis motor 1003. A rotating striking block 1005 is fixedly connected to one end of the multiple rotating shafts 1004.

[0038] In this embodiment, the dual-axis motor 1003 can rotate using the rotating central shafts 1004 at both ends, thereby driving the rotating striking block 1005 to continuously rotate and strike the molding component 9. This vibration facilitates subsequent demolding and further improves the functionality and safety of the device.

[0039] Working Principle: The device operates via a control console 1, which supports the top structure, including the vacuum chamber 4, enhancing stability and safety. The connecting door 2 allows users to close the control console 1 after operation, ensuring the safety of the internal instruments. The heat dissipation holes 3 provide ventilation for the internal instruments, further improving functionality. The vacuum chamber 4 and vacuum pump 5 work together to extract air from the pump and release it through the vacuum line 6. The pressure gauge 7 monitors the pressure for easy operation. Users can pour alumina raw materials into the molding component 9, close the sealing door 8, and turn on the vacuum pump 5 to complete vacuum molding. The molding component 9 can be easily disassembled for cleaning during long-term use, preventing cross-contamination and fiber residue, thus improving functionality and the quality of the produced alumina fibers. The demolding component 10 maintains movement within the molding component 9 to aid in demolding.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An alumina fiber vacuum forming device, comprising a control console (1), wherein a connecting door (2) is fixedly connected to the surface of the control console (1), characterized in that: A vacuum chamber (4) is fixedly connected to the top of the control console (1). A vacuum pump (5) is installed on the top of the vacuum chamber (4). A vacuum pipeline (6) is installed on one side of the vacuum pump (5). A pressure gauge (7) is fixedly connected to the surface of the vacuum pipeline (6). Sealing doors (8) are rotatably connected to both sides of the surface of the vacuum chamber (4). A molding component (9) is slidably connected to the bottom of the inner wall of the vacuum chamber (4). Demolding components (10) are fixedly connected to both sides of the inner wall of the vacuum chamber (4). The position of the demolding component (10) matches that of the molding component (9).

2. The alumina fiber vacuum forming device according to claim 1, characterized in that: The molding component (9) includes a mold base (901), a molding mold (902), a placement groove (903), a filter plate (904), an auxiliary handle (905), a pick-up handle (906), and a disassembly slider (907). The mold base (901) is located at the bottom of the inner wall of the vacuum chamber (4), and the molding mold (902) is fixedly connected to the bottom of the inner wall of the mold base (901).

3. The alumina fiber vacuum forming device according to claim 2, characterized in that: The placement groove (903) is opened on both sides of the inner wall of the mold base (901), the filter plate (904) is slidably connected to the inner wall of the mold base (901), the position of the filter plate (904) matches the placement groove (903), and the auxiliary handle (905) is fixedly connected to one side of the filter plate (904).

4. The alumina fiber vacuum forming device according to claim 3, characterized in that: The grip (906) is fixedly connected to the surface of the mold base (901). The surface of the grip (906) is provided with a high temperature resistant sleeve. Multiple disassembly sliders (907) are fixedly connected to the bottom of the mold base (901). The shape of the disassembly sliders (907) matches the shape of the groove at the bottom of the inner wall of the vacuum box (4).

5. The alumina fiber vacuum forming apparatus according to claim 1, characterized in that: The demolding assembly (10) includes a connecting base plate (1001), a protective shell (1002), a dual-axis motor (1003), a rotating central shaft (1004), and a rotating striking block (1005). The connecting base plate (1001) is fixedly connected to both sides of the inner wall of the vacuum chamber (4), and the protective shell (1002) is fixedly connected to the surface of the connecting base plate (1001).

6. The alumina fiber vacuum forming apparatus according to claim 5, characterized in that: The dual-axis motor (1003) is fixedly connected to the center of the surface of the connecting base plate (1001), and a plurality of rotating central shafts (1004) are arranged on both sides of the dual-axis motor (1003). The rotating striking block (1005) is fixedly connected to one end of the plurality of rotating central shafts (1004).

7. The alumina fiber vacuum forming apparatus according to claim 1, characterized in that: The surface of the connecting door (2) is provided with multiple heat dissipation holes (3).

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