Intelligent anti-theft RPC tunnel cable trench cover plate

By using intelligent anti-theft tunnel cable trough covers made of RPC concrete, which integrate positioning and early warning functions, the problem of easy damage and theft of tunnel cable trough covers has been solved. It achieves high strength, lightweight, wear resistance and anti-theft effect, and improves the intelligent operation level of the tunnel.

CN224329191UActive Publication Date: 2026-06-05GANSU TIANCHENG ROAD & BRIDGE SURVEY & DESIGN CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GANSU TIANCHENG ROAD & BRIDGE SURVEY & DESIGN CO LTD
Filing Date
2025-06-09
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

Existing cable trough covers in highway tunnels are easily damaged and stolen, leading to cable damage and affecting the safe operation of the tunnel. In addition, the existing cover materials are heavy, difficult to install, have poor corrosion resistance, and have high maintenance costs.

Method used

The intelligent anti-theft tunnel cable trough cover, made of RPC concrete, integrates positioning devices, early warning devices, and an Internet of Things system. It features high strength, lightweight, wear resistance, and anti-theft functions, and is powered by a lithium battery to enable real-time monitoring and maintenance.

Benefits of technology

It improves the anti-theft and durability of tunnel cable trough covers, reduces installation and maintenance costs, ensures cable safety, enhances the intelligent operation level of tunnels, and reduces the risk of cable damage.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to intelligent anti -theft cover plate in highway tunnel especially relates to intelligent anti -theft RPC tunnel cable trench cover plate. This anti -theft RPC tunnel cable trench cover plate (3) is arranged on the tunnel cable trench of tunnel (1) side; The main body material of this anti -theft RPC tunnel cable trench cover plate (3) is RPC concrete; RPC tunnel cable trench cover plate contains multiple cover plate monomer (31); Cover plate monomer (31) is arranged with space (34), and space (34) is arranged with positioning device (36) and the lithium cell (35) of the power supply of positioning device (36), and space (34) contains cover plate. This cover plate is high -strength light -weight, can satisfy the stress and fire -resisting requirement of tunnel cable trench cover plate, adopts standardization prefabrication, and easily controls quality, and transportation installation implementation is convenient, and can pass through intelligent positioning system, provides cable trench real -time practical state, and is convenient for tunnel intelligent operation monitoring.
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Description

Technical Field

[0001] This utility model relates to intelligent anti-theft covers for highway tunnels, and more particularly to intelligent anti-theft RPC tunnel cable trough covers. Background Technology

[0002] Reactive Powder Concrete (RPC) is a novel, ultra-high strength, high-durability cement-based composite material developed by Bouygues of France in 1993. The following is an analysis of its core characteristics and applications:

[0003] Basic definition and composition

[0004] Material composition

[0005] RPC is composed of cement, ultrafine active powder (quartz sand, silica fume), mineral admixtures, steel fibers and superplasticizers. Through optimized particle size distribution (particle size <600μm) and high-temperature curing process, an ultra-high density microstructure is formed.

[0006] Technical Principles

[0007] By removing coarse aggregate, reducing porosity, incorporating steel fibers to enhance toughness, and utilizing active powders such as silica fume to promote hydration reactions, a leapfrog improvement in material performance can be achieved.

[0008] Core performance indicators

[0009] Mechanical properties

[0010] Compressive strength: 200~800MPa (divided into RPC200 and RPC800 grades);

[0011] Flexural strength: 20~40MPa, fracture energy up to 4×10 4 J / m², close to the ductility of steel;

[0012] Elastic modulus: 50~60GPa, much higher than that of ordinary concrete.

[0013] Durability

[0014] It has extremely strong impermeability, with a chloride ion permeability coefficient less than 1 / 100 of that of ordinary concrete;

[0015] It can withstand more than 1,000 freeze-thaw cycles, has excellent resistance to carbonization, and has a service life of more than 100 years.

[0016] Volume stability

[0017] With low autogenous shrinkage (approximately 200~400με) and a creep coefficient only 1 / 3 that of ordinary concrete, it is suitable for precision structures.

[0018] Repair and reinforcement

[0019] It can be used as an alternative to steel for bridge repairs, combining high strength and durability while reducing maintenance costs.

[0020] Advantages

[0021] Lightweight structure (weighing only 40% of ordinary concrete under the same load-bearing capacity);

[0022] Low life-cycle cost, reducing resource consumption and carbon emissions.

[0023] As a crucial component of transportation infrastructure, highway tunnels rely heavily on their internal power lines for normal operation. Typically, these power lines are strategically placed in dedicated cable trays. These trays act as the tunnel's "power hub," bearing the brunt of the entire tunnel's power system. They connect to and supply power to numerous devices, such as tunnel lighting, which illuminates the path for vehicles and pedestrians, preventing accidents caused by darkness; ventilation systems continuously supply fresh air and expel harmful gases like vehicle exhaust, ensuring air quality; and monitoring equipment constantly monitors traffic conditions and equipment operation, enabling timely detection and handling of emergencies. In short, the dedicated cable trays housing the power lines are fundamental to ensuring the proper functioning of tunnel lighting, ventilation, monitoring, and other related equipment.

[0024] However, in actual tunnel operation, cable trough covers frequently encounter various problems. Among these, damage and theft are particularly prominent, especially in municipal highway tunnels. There are many reasons for cover damage, such as frequent vehicle traffic and impacts from heavy objects; theft is mainly due to unscrupulous individuals selling the covers as scrap for personal gain. Once a cable trough cover is damaged or stolen, the cables that were originally protected within the trough are directly exposed. This not only makes the cables more susceptible to damage from external factors, such as damp environments potentially damaging the cable insulation and causing short circuits, but also poses a serious threat to the safety of vehicles and pedestrians within the tunnel. For example, a damaged cover may cause a passing vehicle's tire to sink into it, leading to loss of control; pedestrians may also slip and fall, sustaining injuries, if they accidentally step on a damaged area.

[0025] To ensure cable trench covers function effectively in tunnel environments, they must possess a range of performance characteristics. First, strength and load-bearing capacity are fundamental requirements. Due to frequent vehicle traffic within tunnels, the covers must withstand the weight of vehicles and the impacts generated during travel. Sufficient strength and load-bearing capacity are essential to prevent damage over long-term use. Second, flame retardancy is crucial. The relatively enclosed space within tunnels means that in the event of a fire, flame-retardant covers can effectively prevent the spread of fire, buying time for evacuation and firefighting. Third, safety is paramount for personnel and equipment safety. The cover surface should have anti-slip properties to prevent pedestrians from slipping and vehicles from losing control; simultaneously, its structural design must be reasonable, avoiding sharp edges to prevent injury. Finally, wear resistance and corrosion resistance are also critical. The tunnel environment is complex, with vehicle traffic generating friction; therefore, the covers must possess good wear resistance to ensure their lifespan. Furthermore, tunnels may contain moisture, acids, alkalis, and other corrosive substances; corrosion-resistant covers can effectively resist these substances, extending their service life.

[0026] Currently, cable trough covers in highway tunnels are mainly designed with two types of covers: concrete covers and cast iron covers. However, both types of covers have their own drawbacks. While concrete covers possess a certain strength, their weight is significant, requiring substantial manpower and resources for installation, and the installation process is also quite difficult. Furthermore, their bulky nature makes maintenance and replacement inconvenient, necessitating the use of large machinery and increasing costs. Cast iron covers, while possessing a certain strength and good electrical conductivity, are easily targeted for theft. In addition, cast iron covers have poor corrosion resistance and are prone to rusting and corrosion in the humid, acidic, and alkaline environments of tunnels, thus reducing their service life. Moreover, existing cast iron covers often lack anti-theft design considerations and effective anti-theft measures, further increasing the risk of theft.

[0027] On April 21, 2025, a search was conducted in the China Patent Publication Database using "anti-theft and RPC and tunnel and cable and trough and cover plate and concrete" as the abstract keywords and the option to allow synonym expansion was selected. No relevant literature was found.

[0028] On April 21, 2025, an abstract search was conducted on CNKI (China National Knowledge Infrastructure) for the keywords "anti-theft and RPC and tunnel and cable and trough and cover plate and concrete", but no relevant literature was found.

[0029] On April 21, 2025, a search was conducted on the website of the United States Patent and Trademark Office for "anti with theft with RPC with tunnel with cable with trough with cover plate with concrete", but no relevant literature was found; the search URL is https: / / ppubs.uspto.gov / pubwebapp / .

[0030] On April 21, 2025, a search was conducted on WIPO's website https: / / patentscope2.wipo.int / for the search term "anti and theft and RPC and tunnel and cable and trough and cover plate and concrete", but no relevant literature was found.

[0031] On April 21, 2025, a search was conducted on the website of the Japan Patent Office (https: / / www.j-platpat.inpit.go.jp / ) for the search term "anti and theft and RPC and tunnel and cable and trough and cover plate and concrete", but no relevant literature was found.

[0032] It is completely different from the concept of this patent. Utility Model Content

[0033] The purpose of this utility model is to provide a more effective intelligent anti-theft RPC tunnel cable trough cover. The specific purpose is explained in the specific implementation section, which describes several substantial technical effects.

[0034] To achieve the above objectives, the present invention adopts the following technical solution:

[0035] Intelligent anti-theft RPC tunnel cable trough cover, characterized in that,

[0036] The anti-theft RPC tunnel cable trough cover 3 is arranged on the tunnel cable trough on the side of tunnel 1;

[0037] The main material of the anti-theft RPC tunnel cable trough cover plate 3 is RPC concrete;

[0038] The RPC tunnel cable trough cover plate comprises multiple cover plate units 31;

[0039] A space 34 is arranged on the cover plate unit 31, and a positioning device 36 and a lithium battery 35 capable of powering the positioning device 36 are arranged in the space 34. The space 34 includes the cover plate.

[0040] A further technical solution of this utility model is that the side of the RPC concrete includes a plug-in structure 32, which can lock the cable trough cover plate and play an anti-theft role.

[0041] A further technical solution of this utility model is that an early warning device 37 is also arranged in the space 34, and the lithium battery 35 can power the early warning device 37.

[0042] A further technical solution of this utility model is that both the early warning device 37 and the positioning device 36 are connected to the Internet of Things (IoT); and are connected to the operation monitoring platform through the IoT.

[0043] A further technical solution of this utility model is that the positioning device 36 is an intelligent positioning display device.

[0044] A further technical solution of this utility model is that the space 34 includes an openable outer cover, which allows the internal lithium battery 35 to be replaced.

[0045] The present invention, which adopts the above technical solution, has the following advantages over the prior art: the cover plate is high-strength and lightweight, which can meet the stress and fire protection requirements of the cable trough cover plate in the tunnel. It adopts standardized prefabrication, which makes it easy to control the quality, and it is convenient to transport and install. Moreover, it can provide the real-time operational status of the cable trough through the intelligent positioning system, which facilitates the intelligent operation and monitoring of the tunnel.

[0046] Especially suitable for highway tunnels, this design allows for real-time maintenance and repair of cable trough covers, ensuring cable safety and greatly improving the intelligent operation level of the tunnel, while being economical and reasonable.

[0047] The adoption of this intelligent anti-theft RPC tunnel cable trough cover plate solves the problem of anti-theft of cable trough covers in tunnels, and enables rapid maintenance and repair of cable trough covers. This prevents damage to tunnel cables and avoids affecting the safety of vehicles and pedestrians in the tunnel. Attached Figure Description

[0048] To further illustrate this utility model, the following description is provided in conjunction with the accompanying drawings:

[0049] Figure 1 This is a cross-sectional view of the tunnel;

[0050] Figure 2 This is a cross-sectional view of the tunnel cable trough;

[0051] Figure 3 Plan view of the tunnel cable trough cover plate layout;

[0052] Figure 4 For tunnel cable trough cover plate Figure 3 Cross-sectional view;

[0053] Figure 5 Schematic diagram of intelligent anti-theft RPC tunnel cable trough cover;

[0054] Figure 6 A structural diagram of one method for implementing anti-theft RPC tunnel cable trough covers;

[0055] Among them: 1. Tunnel; 2. Tunnel cable trough; 3. Anti-theft RPC tunnel cable trough cover plate; 31. Cover plate unit; 32. Plug-in structure; 33. Groove; 34. Space; 35. Lithium battery; 36. Positioning device; 37. Early warning device. Detailed Implementation

[0056] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only for illustrating the present invention and are not intended to limit the scope of the present invention. In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In addition, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in the present invention can be understood according to the specific circumstances.

[0057] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0058] This patent provides multiple parallel solutions; the different descriptions represent improved or parallel solutions based on a basic solution. Each solution has its own unique characteristics. Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other. Fixing methods not described herein can be any type of fixing, such as threaded fixing, bolt fixing, or adhesive bonding.

[0059] Example 1: Referring to all the attached drawings; Intelligent anti-theft RPC tunnel cable trough cover, characterized in that,

[0060] The anti-theft RPC tunnel cable trough cover 3 is arranged on the tunnel cable trough on the side of tunnel 1;

[0061] The main material of the anti-theft RPC tunnel cable trough cover plate 3 is RPC concrete;

[0062] The RPC tunnel cable trough cover plate comprises multiple cover plate units 31;

[0063] A space 34 is arranged on the cover plate unit 31, and a positioning device 36 and a lithium battery 35 capable of supplying power to the positioning device 36 are arranged in the space 34. The space 34 includes the cover plate. The substantial technical effect and implementation process of the technical solution, i.e., its basic function, are as follows:

[0064] This new type of intelligent anti-theft RPC tunnel cable trough cover is an optimized design based on the traditional cable trough cover. It combines the functions of light weight, beautiful appearance, high strength, anti-theft durability, and simple installation. In addition, it can provide the real-time operational status of the cable trough through the positioning system, which facilitates intelligent operation and monitoring of the tunnel.

[0065] The purpose of this utility model is to provide a novel intelligent anti-theft RPC tunnel cable trough cover for highway tunnels. Compared with traditional covers, this intelligent cover more effectively solves problems related to anti-theft, high strength, lightweight, and wear resistance. It can also provide real-time feedback on the cable trough's usage status, facilitating maintenance and repair. It is reasonable, economical, and highly operable.

[0066] To achieve the above objectives, the technical solution adopted in this utility model design is as follows: an intelligent anti-theft RPC tunnel cable trough cover plate, which uses RPC material to prefabricate the cable trough cover plate. The construction of the secondary lining should take into account the construction of the cable trough. The formwork and construction of the cable trough should be planned in advance by reserving, embedding or constructing simultaneously to avoid the inability to support the formwork in the later construction.

[0067] RPC concrete uses fine sand as aggregate, incorporating a large amount of mineral admixtures such as silica fume, high-efficiency water-reducing agents, and fine steel fibers. This significantly strengthens weak interfaces, resulting in a high-strength, high-toughness, and low-porosity concrete material. Compared to conventional concrete, it removes coarse aggregate (gravel) and is primarily made of cement, active admixtures (fly ash, silica fume, slag powder, etc.), fine aggregate, and high-efficiency water-reducing agents through steam curing (autoclaving). It possesses excellent properties such as ultra-high strength, high durability, high impact toughness, and good volume stability. Cable trough covers made of RPC material are lightweight, high-strength, and low-cost.

[0068] This cover plate is high-strength and lightweight, meeting the stress and fire resistance requirements of tunnel cable trough covers. It is prefabricated in a standardized manner, making quality control easy and transportation and installation convenient. Furthermore, it can provide real-time operational status of the cable trough through an intelligent positioning system, facilitating intelligent operation and monitoring of the tunnel.

[0069] Especially suitable for highway tunnels, this design allows for real-time maintenance and repair of cable trough covers, ensuring cable safety and greatly improving the intelligent operation level of the tunnel, while being economical and reasonable.

[0070] The adoption of this intelligent anti-theft RPC tunnel cable trough cover plate solves the problem of anti-theft of cable trough covers in tunnels, and enables rapid maintenance and repair of cable trough covers. This prevents damage to tunnel cables and avoids affecting the safety of vehicles and pedestrians in the tunnel.

[0071] Example 2: As a further improvement, parallel, or optional independent solution, the RPC concrete side includes a plug-in structure 32, which can lock the cable trough cover, serving as an anti-theft measure. The substantive technical effect and implementation process of this technical solution, i.e., its basic function, are as follows: In essence, Example 1 already has a certain anti-theft capability because it includes a positioning system that enables remote tracking.

[0072] Example 3: As a further improvement, parallel, or optional independent solution, a warning device 37 is also arranged in space 34, and a lithium battery 35 can power the warning device 37. The substantive technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: the warning device can be an audible and visual alarm system, or a remote alarm and / or an on-site alarm.

[0073] Example 4: As a further improvement, parallel solution, or optional independent solution, both the early warning device 37 and the positioning device 36 are connected to the Internet of Things (IoT); they are connected to the operation monitoring platform via the IoT. The substantive technical effects and implementation process of this technical solution, i.e., its basic functions, are as follows: thus, comprehensive intelligent control can be achieved.

[0074] Example 5: As a further improvement, parallel solution, or optional independent solution, the positioning device 36 is an intelligent positioning display device.

[0075] Example 6: As a further improvement, parallel solution, or optional independent solution, space 34 includes an openable outer cover, which allows for the replacement of the internal lithium battery 35. The substantive technical effect and implementation process of this technical solution, i.e., its basic function, are as follows: Preferably, the outer cover can be opened with a key. A dedicated key is preferred.

[0076] Innovatively, each of the above effects exists independently, yet a single structure can be used to combine the results.

[0077] It should be noted that the multiple modules in this patent are an integration of existing technology modules and do not involve any new modules. Even if some modules use programs, those programs are undoubtedly known programs.

[0078] It should be noted that the multiple solutions provided in this patent include their own basic solutions, which are independent of each other and do not restrict each other. However, they can also be combined with each other without conflict to achieve multiple effects.

[0079] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims.

Claims

1. Intelligent anti-theft RPC tunnel cable trough cover, characterized in that, The anti-theft RPC tunnel cable trough cover plate (3) is arranged on the tunnel cable trough on the side of the tunnel (1); The main material of the anti-theft RPC tunnel cable trough cover plate (3) is RPC concrete; RPC tunnel cable trough cover plate comprises multiple cover plate units (31). The cover plate unit (31) has a space (34) arranged on it, and a positioning device (36) and a lithium battery (35) capable of powering the positioning device (36) are arranged in the space (34). The space (34) includes the cover plate.

2. The intelligent anti-theft RPC tunnel cable trough cover as described in claim 1, characterized in that, The RPC concrete side includes a plug-in structure (32), which can lock the cable trough cover plate and serve as an anti-theft measure.

3. The intelligent anti-theft RPC tunnel cable trough cover as described in claim 1, characterized in that, An early warning device (37) is also arranged in the space (34), and a lithium battery (35) can power the early warning device (37).

4. The intelligent anti-theft RPC tunnel cable trough cover as described in claim 3, characterized in that, Both the early warning device (37) and the positioning device (36) are connected to the Internet of Things (IoT); they are connected to the operation monitoring platform via the IoT.

5. The intelligent anti-theft RPC tunnel cable trough cover as described in claim 1, characterized in that, The positioning device (36) is an intelligent positioning display device.

6. The intelligent anti-theft RPC tunnel cable trough cover as described in claim 1, characterized in that, The space (34) includes an openable cover that allows the internal lithium battery (35) to be replaced.