An aluminum foil pasting copper foil mechanism

Abstract

The utility model discloses a kind of aluminium foil paste copper foil mechanism, it is related to LED flexible flat cable production technical field, including bearing frame, its two sides are respectively installed first, second lifting drive module, respectively drive copper foil feeding module and copper foil clamping module synchronous lifting;Upper portion installs third lifting drive module, and drive end is equipped with upper pressing table, with the lower pressing table of bearing frame inside bottom end corresponds, the aluminum foil that is intermittently movable is arranged between the two;Upper portion is also provided with material tray for releasing copper foil.Working, copper foil feeding module receives copper foil and is conveyed to aluminium foil above, and copper foil clamping module clamps copper foil free end, and upper pressing table cooperates lower pressing table and cuts and pastes copper foil on aluminium foil surface.The mechanism is accurately operated by automation, realizes the efficient, stable bonding of copper foil and aluminium foil, solves the problem such as low bonding precision, unstable quality of artificial or semi-automatic equipment, improves the production efficiency and product quality of LED flexible flat cable.

Description

Technical Field

[0001] This utility model relates to the field of LED flexible flat cable production technology, specifically to an aluminum foil-copper foil bonding mechanism. Background Technology

[0002] In existing LED flexible circuit board production technology, the step of bonding copper foil to aluminum foil generally relies on manual operation. Under manual operation, workers need to rely on experience and manual skills to control the bonding accuracy of copper foil and aluminum foil. This is not only inefficient, but also difficult to guarantee that the bonding quality of each circuit board meets the high standard due to the uncertainty of human factors. Problems such as loose bonding and positional deviation are prone to occur, which in turn affect the performance and consistency of LED flexible circuit boards. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides an aluminum foil-copper foil bonding mechanism, which solves the problems mentioned in the background section.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an aluminum foil-copper foil bonding mechanism, comprising a support frame, with a first lifting drive module and a second lifting drive module respectively installed on both sides of the support frame. A copper foil feeding module is installed at the drive end of the first lifting drive module, and a copper foil clamping module is installed at the drive end of the second lifting drive module. A third lifting drive module is installed on the upper part of the support frame, with its drive end extending into the interior of the support frame and installing an upper pressure platform. A lower pressure platform corresponding to the upper pressure platform is installed at the bottom of the interior of the support frame. A material tray for releasing copper foil is also installed on the upper part of the support frame. The upper and lower pressure platforms are used to cut the copper foil after bonding.

[0005] Furthermore, the copper foil feeding module includes a first base plate installed on the driving end of the first lifting drive module. A linear guide rail and a feeding guide wheel are respectively installed on the upper part of the first base plate, and a feeding drive cylinder is installed on the side. A first slide is slidably connected to the upper part of the linear guide rail. The telescopic end of the feeding drive cylinder is connected to the first slide. A pre-drilled hole is reserved on the top of the first slide, and a guide tongue is installed in the hole. A locking drive cylinder is installed on the top of the first slide, and the telescopic end of the locking drive cylinder extends into the hole and is fitted with a locking contact.

[0006] Furthermore, the copper foil clamping module includes a second base plate installed on the driving end of the second lifting drive module. A guide rod and a clamping drive cylinder are respectively installed on the second base plate. The guide rod is slidably connected to the second slide. The telescopic end of the clamping drive cylinder is connected to the side of the second slide. A gripper cylinder is installed on the top of the second slide.

[0007] Furthermore, a cavity is reserved at the bottom of the upper pressure platform, an electric heating rod is installed inside the cavity, and a temperature sensor is installed on the outer side of the bottom of the upper pressure platform, with the detection end of the temperature sensor extending into the cavity.

[0008] Further, an upper cutting knife with a "U" - shaped structure is installed on the side of the upper pressing table, and the opening of the upper cutting knife faces downward.

[0009] Further, a cutting drive cylinder is installed on the side of the lower pressing table, and a lower cutting knife with a "U" - shaped structure is installed at the telescopic end of the cutting drive cylinder, and the opening of the lower cutting knife faces upward.

[0010] The utility model provides an aluminum foil pasting copper foil mechanism. Compared with the prior art, it has the following beneficial effects:

[0011] This aluminum foil pasting copper foil mechanism realizes the automated and precise operation in the copper foil and aluminum foil pasting link, effectively avoiding problems such as low pasting accuracy and unstable quality caused by manual operation or semi - automated equipment, significantly improving the production efficiency and product quality of LED flexible circuit boards, reducing the defective rate, and enhancing the competitiveness of products in the market. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is the split - structure schematic diagram of the utility model;

[0013] Figure 2 is the assembled - structure schematic diagram of the utility model;

[0014] Figure 3 is the structure schematic diagram of the copper foil feeding module in the utility model;

[0015] Figure 4 is the structure schematic diagram of the copper foil clamping module in the utility model;

[0016] Figure 5 is the structure schematic diagram of the upper pressing table in the utility model;

[0017] Figure 6 is the structure schematic diagram of the lower pressing table in the utility model;

[0018] Figure 7 is the front view of the assembled utility model.

[0019] In the diagram: 1. Support frame; 2. First lifting drive module; 3. Copper foil feeding module; 31. First base plate; 32. Feeding drive cylinder; 33. Linear guide rail; 34. First slide table; 35. Guide tongue plate; 36. Locking drive cylinder; 37. Locking contact; 38. Feeding guide wheel; 4. Second lifting drive module; 5. Copper foil clamping module; 51. Second base plate; 52. Guide rod; 53. Clamping drive cylinder; 54. Second slide table; 55. Gripper cylinder; 6. Third lifting drive module; 7. Upper pressure table; 71. Cavity; 72. Electric heating rod; 73. Temperature sensor; 74. Upper cutter; 8. Lower pressure table; 81. Cutting drive cylinder; 82. Lower cutter; 9. Material tray; 10. Aluminum foil; 11. Copper foil; 12. Copper foil to be cut. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-7 This utility model provides a technical solution: an aluminum foil to copper foil bonding mechanism, mainly comprising a support frame 1, a first lifting drive module 2, a copper foil feeding module 3, a second lifting drive module 4, a copper foil clamping module 5, a third lifting drive module 6, an upper pressure table 7, a lower pressure table 8, and a material tray 9, etc. Specifically:

[0022] The supporting frame 1 serves as the foundation for the entire mechanism. A first lifting drive module 2 and a second lifting drive module 4 are installed on its two sides respectively. A third lifting drive module 6 and a material tray 9 are installed on the upper part. A lower pressure table 8 is installed at the bottom inside. A copper foil feeding module 3 is installed at the drive end of the first lifting drive module 2 to drive the lifting of the copper foil feeding module 3. A copper foil clamping module 5 is installed at the drive end of the second lifting drive module 4 to drive the lifting of the copper foil clamping module 5. The drive end of the third lifting drive module 6 extends into the interior of the supporting frame 1 and is equipped with an upper pressure table 7. The third lifting drive module 6 is used to drive the lifting of the upper pressure table 7. The first lifting drive module 2, the second lifting drive module 4, and the third lifting drive module 6 drive the copper foil feeding module 3, the copper foil clamping module 5, and the upper pressure table 7 to lift synchronously.

[0023] An aluminum foil 10 that can move intermittently is provided between the upper pressure table 7 and the lower pressure table 8. The material tray 9 is used to release the copper foil 11. The copper foil feeding module 3 is used to receive the copper foil 11 and can transport the copper foil 11 to the top of the aluminum foil 10. The copper foil clamping module 5 clamps the free end of the copper foil 11. The lower surface of the copper foil 11 has an adhesive layer. The third lifting drive module 6 drives the upper pressure table 7 to lift and lower, thereby cooperating with the lower pressure table 8 to press the copper foil 11 onto the surface of the aluminum foil 10. The upper pressure table 7 and the lower pressure table 8 are also used to cut the pressed copper foil 11.

[0024] The copper foil feeding module 3 includes a first base plate 31 installed at the drive end of the first lifting drive module 2. A linear guide rail 33 and a feeding guide wheel 38 are respectively installed on the upper part of the first base plate 31, and a feeding drive cylinder 32 is installed on the side. A first slide table 34 is slidably connected to the upper part of the linear guide rail 33, and the telescopic end of the feeding drive cylinder 32 is connected to the first slide table 34. A hole is pre-drilled at the top of the first slide table 34, in which a guide tongue plate 35 is installed. A locking drive cylinder 36 is installed at the top of the first slide table 34, and the telescopic end of the locking drive cylinder 36 extends into the hole and is fitted with a locking contact 37. The locking contact 37 is made of silicone or rubber and is used to protect the copper foil 11 from damage while ensuring that it can be pressed down.

[0025] The copper foil clamping module 5 includes a second base plate 51 mounted on the drive end of the second lifting drive module 4. A guide rod 52 and a clamping drive cylinder 53 are respectively mounted on the upper part of the second base plate 51. A second slide table 54 is slidably connected to the outside of the guide rod 52, and the telescopic end of the clamping drive cylinder 53 is connected to the side of the second slide table 54. A gripper cylinder 55 is mounted on the top of the second slide table 54 for clamping the free end of the copper foil 11.

[0026] A cavity 71 is pre-drilled at the bottom of the upper pressure platform 7. An electric heating rod 72 is installed inside the cavity 71 to preheat the bottom of the upper pressure platform 7 and form a hot press. A temperature sensor 73 is installed on the outer side of the bottom of the upper pressure platform 7 to detect the temperature inside the cavity 71. A U-shaped upper cutter 74 is installed on the side of the upper pressure platform 7, with its opening facing downwards, for cutting the left end of the copper foil 11.

[0027] The lower pressure table 8 corresponds to the upper pressure table 7 and is installed at the bottom of the inner side of the support frame 1. A cutting drive cylinder 81 is installed on the side of the lower pressure table 8. A "U"-shaped lower cutter 82 is installed at the telescopic end of the cutting drive cylinder 81, with the opening facing upward, for use in conjunction with the upper cutter 74 to cut the right end of the copper foil 11.

[0028] The work process is as follows:

[0029] 1. Initial preparation:

[0030] The copper foil 11 on the tray 9 is manually passed under the feed guide roller 38, then through the hole in the first slide 34, and introduced into the guide cavity of the guide tongue plate 35. When it is first inserted, the free end of the copper foil 11 needs to protrude a certain distance from the outlet of the guide tongue plate 35 so that the clamping drive cylinder 53 can clamp the free end of the copper foil 11.

[0031] Aluminum foil 10 is introduced between the upper pressure table 7 and the lower pressure table 8 by an external driving device.

[0032] 2. Copper foil feeding:

[0033] The starting mechanism, the locking drive cylinder 36 pushes the locking contact 37 downward, forming a downward pressure on the copper foil 11;

[0034] The feeding drive cylinder 32 shortens, pulling the first slide 34, guide tongue 35, locking drive cylinder 36, and locking contact 37 together to move along the linear guide rail 33 until the entire section of the guide tongue 35 enters between the upper pressure table 7 and the lower pressure table 8, that is, directly above the aluminum foil 10. During this process, the locking contact 37 generates a drag force on the copper foil 11, causing the copper foil 11 on the tray 9 to be released.

[0035] 3. Copper foil clamping:

[0036] After being moved into place, the clamping drive cylinder 53 pushes the second slide 54 and the gripper cylinder 55 together close to the upper pressure table 7 and the lower pressure table 8 until the gripper cylinder 55 clamps the protruding free end of the copper foil 11.

[0037] The locking drive cylinder 36 retracts, pulling the locking contact 37 upward, releasing the downward pressure on the copper foil 11;

[0038] When the feeding drive cylinder 32 extends, it pushes the first slide 34, the guide tongue 35, the locking drive cylinder 36, and the locking contact 37 to reset as a whole. At this time, the copper foil 11 will not move with the first slide 34, but will only stay between the upper pressure table 7 and the lower pressure table 8.

[0039] 4. Copper foil lamination and cutting:

[0040] The third lifting drive module 6 pushes the upper pressure plate 7 down until the lower surface of the upper pressure plate 7 and the upper surface of the lower pressure plate 8 press the aluminum foil 10 and copper foil 11 together. At the same time, the first lifting drive module 2 and the second lifting drive module 4 simultaneously drive the copper foil feeding module 3 and the copper foil clamping module 5 to move down synchronously. That is to say, the downward movement of the copper foil feeding module 3, the copper foil clamping module 5 and the upper pressure plate 7 are carried out synchronously. When the first lifting drive module 2 drives the copper foil feeding module 3 down, the copper foil 11 will be dragged out a small distance by the downward pressure of the upper pressure plate 7. This distance is equivalent to the part that protrudes from the outlet of the guide tongue plate 35 when the copper foil 11 was manually inserted before. It is also to prepare for the next clamping of the end of the copper foil 11 by the gripper cylinder 55.

[0041] During the process of pressing the aluminum foil 10 and copper foil 11 together by the upper pressing platform 7 and the lower pressing platform 8, the electric heating rod 72 in the upper pressing platform 7 preheats the bottom end of the upper pressing platform 7 to form hot pressing, which, combined with the adhesive layer that already exists on the lower surface of the copper foil 11, allows the copper foil 11 to be adhered to the surface of the aluminum foil 10.

[0042] As the upper pressure table 7 moves down to press down on the copper foil 11, the upper cutter 74 moves down synchronously with the upper pressure table 7. Because the height of the blade of the upper cutter 74 is higher than the height of the lower surface of the upper pressure table 7, the upper pressure table 7 presses down on the copper foil 11 first, and then the upper cutter 74 cuts off the left end of the copper foil 11.

[0043] The cutting at the right end is achieved by the upper pressure table 7 moving down to press down on the copper foil 11, and the cutting drive cylinder 81 pushing the lower cutter 82 upward, so that the blade of the lower cutter 82 abuts against the lower surface of the copper foil 11. During the abutment process, the lower surface of the upper pressure table 7 serves as a support surface, thereby achieving the cutting of the right end of the copper foil 11.

[0044] 5. Cyclic operation:

[0045] When both ends of the copper foil 11 are cut off, the cut copper foil 12 will be formed on the surface of the aluminum foil 10;

[0046] At this time, the clamping drive cylinder 53 pulls the gripper cylinder 55 to retract. During the retraction process, the gripper cylinder 55 releases the excess copper foil 11 when cutting off the right end.

[0047] An external drive device pulls the aluminum foil 10 a fixed distance. Once it is in place, the above process is repeated to complete the batch bonding of copper foil 11 to the surface of aluminum foil 10.

[0048] It should be noted that the first lifting drive module 2, the second lifting drive module 4, and the third lifting drive module 6 have the same structure, all consisting of a cylinder and a guide shaft. The extension and retraction of the cylinder pushes the copper foil feeding module 3, the copper foil clamping module 5, and the upper pressure table 7 to rise and fall. The guide shaft plays a stabilizing role. Furthermore, the control program, circuit, and pneumatic structure involved in this mechanism are all technical contents well known to those skilled in the art, and will not be described in detail here.

Claims

1. An aluminum foil-copper foil bonding mechanism, comprising a support frame (1), characterized in that, On both sides of the carrier frame (1), a first lifting drive module (2) and a second lifting drive module (4) are respectively installed. The driving end of the first lifting drive module (2) is installed with a copper foil feeding module (3), and the driving end of the second lifting drive module (4) is installed with a copper foil clamping module (5); a third lifting drive module (6) is installed on the upper part of the carrier frame (1), and its driving end extends into the interior of the carrier frame (1) and is installed with an upper pressing table (7). A lower pressing table (8) corresponding to the upper pressing table (7) is installed at the bottom end inside the carrier frame (1). A material tray (9) for releasing copper foil is also installed on the upper part of the carrier frame (1). The upper pressing table (7) and the lower pressing table (8) are used for cutting the pressed copper foil.

2. The aluminum foil-copper foil bonding mechanism according to claim 1, characterized in that, The copper foil feeding module (3) includes a first seat plate (31) installed at the driving end of the first lifting drive module (2). Linear guide rails (33) and feeding guide wheels (38) are respectively installed on the upper part of the first seat plate (31). A feeding drive cylinder (32) is installed on the side. The upper part of the linear guide rail (33) is slidably connected with a first slide table (34). The telescopic end of the feeding drive cylinder (32) is connected with the first slide table (34). A reserved hole position is provided at the top of the first slide table (34), and a guiding tongue plate (35) is installed in the hole position. A locking drive cylinder (36) is installed at the top end of the first slide table (34), and the telescopic end of the locking drive cylinder (36) extends into the hole position and is installed with a locking contact (37).

3. The aluminum foil-copper foil bonding mechanism according to claim 1, characterized in that, The copper foil clamping module (5) includes a second seat plate (51) installed at the driving end of the second lifting drive module (4). Guide rods (52) and clamping drive cylinders (53) are respectively installed on the upper part of the second seat plate (51). The outside of the guide rod (52) is slidably connected with a second slide table (54). The telescopic end of the clamping drive cylinder (53) is connected with the side of the second slide table (54). A jaw cylinder (55) is installed at the top end of the second slide table (54).

4. The aluminum foil-copper foil bonding mechanism according to claim 1, characterized in that, A cavity (71) is reserved and opened at the bottom of the upper pressing table (7). An electric heating rod (72) is installed inside the cavity (71). A temperature sensor (73) is installed on the outer side of the bottom of the upper pressing table (7), and the detection end of the temperature sensor (73) extends into the interior of the cavity (71).

5. The aluminum foil-copper foil bonding mechanism according to claim 4, characterized in that, An upper cutting knife (74) with a "U" - shaped structure is installed on the side of the upper pressing table (7), and the opening of the upper cutting knife (74) faces downward.

6. The aluminum foil-copper foil bonding mechanism according to claim 1, characterized in that, A cutting drive cylinder (81) is installed on the side of the lower pressing table (8), and a lower cutting knife (82) with a "U" - shaped structure is installed at the telescopic end of the cutting drive cylinder (81), and the opening of the lower cutting knife (82) faces upward.

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