Intelligent dust fall system for construction site

By integrating PLC controllers and high-precision sensors into construction sites, real-time monitoring and automated dust suppression of construction site dust have been achieved, solving the problems of low efficiency and resource waste in existing technologies and improving the level of intelligence in dust control.

CN224331792UActive Publication Date: 2026-06-09CHINA MCC5 GROUP CORP LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHINA MCC5 GROUP CORP LTD
Filing Date
2025-06-30
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Existing dust control systems at construction sites rely on manual operation, which is inefficient and ineffective. They also lack intelligent data analysis and dynamic optimization capabilities, resulting in untimely monitoring and resource waste.

Method used

The system integrates high-precision sensors such as PM10 sensor, TSP sensor, anemometer, and photoelectric wind vane into a PLC controller. Combined with dust suppression equipment and early warning mechanism, it achieves real-time monitoring and automatic control, and dynamically optimizes the operation of dust suppression equipment.

Benefits of technology

It enables real-time monitoring, precise management, and intelligent early warning of dust from construction sites, reducing labor costs, improving dust suppression efficiency and environmental quality, and reducing resource waste.

✦ Generated by Eureka AI based on patent content.

Smart Images

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    Figure CN224331792U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of construction site intelligent dust reduction systems, solve the problem of low dust reduction efficiency and unsatisfactory effect of existing technology construction site dust raising relying on manual operation. The utility model includes dust reduction equipment in the dust raising condition prone to generating place of construction site, the PLC controller connected with dust reduction equipment, PM10 sensor and TSP sensor in the dust raising condition prone to generating place of construction site and respectively connected with the PLC controller, and early warning mechanism in the monitoring room of construction site and connected with the PLC controller. The utility model integrates monitoring sensor and dust reduction equipment by PLC controller, so as to monitor dust raising information in the dust raising condition prone to generating place of construction site in real time, when the monitored data information exceeds the standard value stored in PLC controller, control dust reduction equipment in dust raising over-standard condition place to run, and PLC controller can also control the intensity of dust reduction equipment operation according to the monitored dust raising information, to achieve the purpose of fast and efficient dust reduction.
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Description

Technical Field

[0001] This utility model belongs to the field of building construction technology, specifically relating to an intelligent dust suppression system for construction sites. Background Technology

[0002] Construction site dust pollution has become one of the major sources of urban air pollution, posing a threat to the occupational health of construction workers and severely reducing the quality of life for nearby residents. Currently, dust control at construction sites mainly relies on a combination of traditional manual monitoring and water spraying, but this approach has significant limitations in practical application. Manual monitoring struggles to achieve continuous, 24 / 7 dust concentration monitoring, making it difficult to detect and address dust exceeding standards in a timely manner. Meanwhile, traditional water spraying measures, lacking a precise concentration feedback mechanism, often fail to dynamically adjust operational parameters based on actual dust conditions, resulting in water waste and difficulty in ensuring stable dust suppression effects.

[0003] More importantly, existing dust control systems generally lack intelligent data analysis and dynamic optimization capabilities. In the complex and ever-changing construction environment of building sites, this static management model struggles to achieve precise environmental adaptation. Furthermore, traditional dust suppression equipment heavily relies on manual operation, increasing labor costs and leading to high maintenance costs due to high equipment failure rates. Although emerging technologies such as the Internet of Things, big data, and artificial intelligence have brought new possibilities to the field of environmental governance in recent years, intelligent solutions for dust control at construction sites are still in their infancy. In particular, key technological bottlenecks remain to be overcome in areas such as high-precision dust monitoring, automated equipment control, intelligent early warning systems, and dynamic optimization algorithms. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide an intelligent dust suppression system for construction sites, so as to solve the technical problems of low efficiency and unsatisfactory effect of existing construction site dust suppression systems that rely on manual operation.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] An intelligent dust suppression system for construction sites includes dust suppression equipment installed at locations on the construction site prone to dust generation, a PLC controller connected to the dust suppression equipment, a PM10 sensor and a TSP sensor installed at locations on the construction site prone to dust generation and respectively connected to the PLC controller, and an early warning mechanism installed in the construction site monitoring room and connected to the PLC controller.

[0007] Furthermore, the PLC controller is connected to an anemometer located at a construction site where dust is likely to be generated.

[0008] Furthermore, the PLC controller is connected to a photoelectric wind vane installed at a construction site where dust is likely to be generated.

[0009] Furthermore, the early warning system includes a PC connected to the PLC controller and an audible and visual alarm connected to the PC.

[0010] Furthermore, the PLC controller is connected to an LCD control screen.

[0011] Furthermore, the dust suppression equipment includes one or more of the following: a perimeter spray system, a 360° spray system, a water sprinkler dust suppression system, and an external scaffolding sprinkler system. The PLC controller is connected to the electric drive equipment of the spray system in the perimeter spray system, the 360° spray system, the water sprinkler dust suppression system, or the external scaffolding sprinkler system.

[0012] Furthermore, the water supply tanks of the enclosure spray system, 360° spray system, water sprinkler dust suppression system, or external scaffolding sprinkler system are equipped with level gauges connected to the PLC controller.

[0013] Furthermore, the PLC controller is connected to an industrial gateway, which is connected to a 4G / 5G communication chip. The 4G / 5G communication chip is wirelessly connected to the dust suppression manager's mobile phone.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] This utility model has a simple structure, a scientific and reasonable design, and is easy to use. It integrates monitoring sensors and dust suppression equipment through a PLC controller, thereby enabling real-time monitoring of dust information at construction sites where dust is prone to occur. When the monitored data exceeds the standard value stored in the PLC controller, the dust suppression equipment at the location where dust exceeds the standard will be controlled to operate. The PLC controller can also control the intensity of the dust suppression equipment operation based on the monitored dust information to achieve the purpose of rapid and efficient dust suppression. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] The names corresponding to the reference numerals in the attached figures are as follows:

[0018] 1-Dust suppression equipment, 2-PLC controller, 3-PM10 sensor, 4-Anemometer, 5-Photoelectric wind vane, 6-TSP sensor, 7-Audio and visual alarm, 8-PC, 9-Level gauge, 10-LCD control panel, 11-Industrial gateway, 12-4G / 5G communication chip, 13-Mobile phone. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] Example 1.

[0021] like Figure 1 As shown, the present invention provides an intelligent dust suppression system for construction sites, including a dust suppression device 1 installed at a location on the construction site where dust is easily generated, a PLC controller 2 connected to the dust suppression device 1, a PM10 sensor 3 and a TSP sensor 6 installed at a location on the construction site where dust is easily generated and respectively connected to the PLC controller 2, and an early warning mechanism installed in the monitoring room of the construction site and connected to the PLC controller 2.

[0022] This utility model has a simple structure, a scientific and reasonable design, and is easy to use. It integrates monitoring sensors and dust suppression equipment through a PLC controller, thereby enabling real-time monitoring of dust information at construction sites where dust is prone to occur. When the monitored data exceeds the standard value stored in the PLC controller, the dust suppression equipment at the location where dust exceeds the standard will be controlled to operate. The PLC controller can also control the intensity of the dust suppression equipment operation based on the monitored dust information to achieve the purpose of rapid and efficient dust suppression.

[0023] This utility model also includes an early warning mechanism. When the dust in the dust-generating condition has not been reduced to the environmental protection requirements within the specified time, the PLC controller 2 controls the early warning mechanism to issue an early warning. After receiving the early warning, the dust reduction personnel will go to the site in real time to check and supervise the dust reduction work. For example, they can check whether the dust reduction equipment 1 is faulty and needs to be repaired. If the dust reduction equipment 1 is not faulty, the management will mobilize more dust reduction equipment to participate in the dust reduction operation.

[0024] The preferred PLC controller used in this invention is the Siemens S7-1200 PLC controller.

[0025] Example 2.

[0026] like Figure 1 As shown, the present invention provides an intelligent dust suppression system for construction sites, including a dust suppression device 1 installed at a location on the construction site where dust is easily generated, a PLC controller 2 connected to the dust suppression device 1, a PM10 sensor 3 and a TSP sensor 6 installed at a location on the construction site where dust is easily generated and respectively connected to the PLC controller 2, and an early warning mechanism installed in the monitoring room of the construction site and connected to the PLC controller 2.

[0027] The PLC controller 2 is connected to an anemometer 4, which is located at a construction site where dust is likely to be generated.

[0028] Based on Example 1, this embodiment 2 presents a more optimized structure for the intelligent dust suppression system at construction sites. Specifically, the PLC controller 2 is connected to an anemometer 4 located at a dust-prone area of ​​the construction site. The anemometer 4 can monitor the wind speed at the dust-prone area in real time. After receiving the wind speed information data, the PLC controller 2 can more effectively control the operation of the dust suppression equipment 1, controlling the dust suppression intensity of the dust suppression equipment 1 based on the wind speed information data, and amplifying the dust suppression effect of the dust suppression equipment 1 by leveraging the wind speed.

[0029] Example 3.

[0030] like Figure 1 As shown, the present invention provides an intelligent dust suppression system for construction sites, including a dust suppression device 1 installed at a location on the construction site where dust is easily generated, a PLC controller 2 connected to the dust suppression device 1, a PM10 sensor 3 and a TSP sensor 6 installed at a location on the construction site where dust is easily generated and respectively connected to the PLC controller 2, and an early warning mechanism installed in the monitoring room of the construction site and connected to the PLC controller 2.

[0031] The PLC controller 2 is connected to an anemometer 4, which is located at a construction site where dust is likely to be generated.

[0032] The PLC controller 2 is connected to a photoelectric wind vane 5, which is installed at a construction site where dust is likely to be generated.

[0033] Based on Example 2, this embodiment 3 presents a more optimized structure for the intelligent dust suppression system at construction sites. Specifically, the PLC controller 2 is connected to a photoelectric wind vane 5 located at a dust-prone area of ​​the construction site. The photoelectric wind vane 5 can monitor the wind direction at the dust-prone area in real time. After receiving the wind direction information data, the PLC controller 2 can more effectively control the operation of the dust suppression equipment 1. The dust suppression equipment 1 at the wind outlet can increase the dust suppression intensity to achieve a better dust suppression effect.

[0034] Example 4.

[0035] like Figure 1 As shown, the present invention provides an intelligent dust suppression system for construction sites, including a dust suppression device 1 installed at a location on the construction site where dust is easily generated, a PLC controller 2 connected to the dust suppression device 1, a PM10 sensor 3 and a TSP sensor 6 installed at a location on the construction site where dust is easily generated and respectively connected to the PLC controller 2, and an early warning mechanism installed in the monitoring room of the construction site and connected to the PLC controller 2.

[0036] The early warning system includes a PC 8 connected to the PLC controller 2 and an audible and visual alarm 7 connected to the PC 8.

[0037] Based on Example 1, this embodiment 4 provides a more preferred structure for the early warning mechanism. Specifically, the early warning mechanism includes a PC 8 connected to the PLC controller 2 and an audible and visual alarm 7 connected to the PC 8. The PC 8 is preferably a programmable logic controller (PLC). The PLC controller 2 transmits information received from the PM10 sensor 3, TSP sensor 6, anemometer 4, and photoelectric wind vane 5 to the PC 8 in real time. The PC 8 stores the received information (cyclic storage, retaining data from a period prior to the current moment). When the PLC controller 2 receives abnormal information, such as when dust levels do not significantly decrease after a specified time following the activation of dust suppression equipment, it transmits the abnormal information to the PC 8. Upon receiving the abnormal information, the PC 8 controls the audible and visual alarm 7 to issue an early warning. Upon receiving the warning from the audible and visual alarm 7, dust suppression personnel promptly take special measures to eliminate environmental hazards related to dust.

[0038] Example 5.

[0039] like Figure 1 As shown, the present invention provides an intelligent dust suppression system for construction sites, including a dust suppression device 1 installed at a location on the construction site where dust is easily generated, a PLC controller 2 connected to the dust suppression device 1, a PM10 sensor 3 and a TSP sensor 6 installed at a location on the construction site where dust is easily generated and respectively connected to the PLC controller 2, and an early warning mechanism installed in the monitoring room of the construction site and connected to the PLC controller 2.

[0040] The PLC controller 2 is connected to the LCD control screen 10.

[0041] Based on Example 1, this embodiment 5 presents a more optimized structure for an intelligent dust suppression system at construction sites. Specifically, the PLC controller 2 is connected to an LCD control screen 10. Dust suppression personnel can interact with the PLC controller 2 through the LCD control screen 10, issuing control commands to control the operation of the dust suppression equipment. This is simple and efficient, eliminating the need for on-site command during dusty conditions.

[0042] Example 6.

[0043] like Figure 1 As shown, the present invention provides an intelligent dust suppression system for construction sites, including a dust suppression device 1 installed at a location on the construction site where dust is easily generated, a PLC controller 2 connected to the dust suppression device 1, a PM10 sensor 3 and a TSP sensor 6 installed at a location on the construction site where dust is easily generated and respectively connected to the PLC controller 2, and an early warning mechanism installed in the monitoring room of the construction site and connected to the PLC controller 2.

[0044] The dust suppression equipment 1 includes one or more of the following: a perimeter spray system, a 360° spray system, a water sprinkler dust suppression system, and an external scaffolding sprinkler system. The PLC controller 2 is connected to the electric drive equipment of the perimeter spray system, the 360° spray system, the water sprinkler dust suppression system, or the external scaffolding sprinkler system.

[0045] Based on Embodiment 1, this embodiment 6 provides a more preferred structure for the dust suppression device 1. Specifically, the dust suppression device 1 includes one or more of the following: a perimeter spray system, a 360° spray system, a water sprinkler dust suppression system, and an external scaffolding sprinkler system. The PLC controller 2 is connected to the electric drive device of the spray system in the perimeter spray system, the 360° spray system, the water sprinkler dust suppression system, or the external scaffolding sprinkler system. The perimeter spray system, the 360° spray system, the water sprinkler dust suppression system, and the external scaffolding sprinkler system used in this invention are all existing known dust suppression facilities. Furthermore, for the same dusty conditions, only one of the above-mentioned dust suppression systems can be set up, or multiple dust suppression systems can be set up simultaneously, freely selected according to the dust intensity and type of the construction site.

[0046] Example 7.

[0047] like Figure 1 As shown, the present invention provides an intelligent dust suppression system for construction sites, including a dust suppression device 1 installed at a location on the construction site where dust is easily generated, a PLC controller 2 connected to the dust suppression device 1, a PM10 sensor 3 and a TSP sensor 6 installed at a location on the construction site where dust is easily generated and respectively connected to the PLC controller 2, and an early warning mechanism installed in the monitoring room of the construction site and connected to the PLC controller 2.

[0048] The dust suppression equipment 1 includes one or more of the following: a perimeter spray system, a 360° spray system, a water sprinkler dust suppression system, and an external scaffolding sprinkler system. The PLC controller 2 is connected to the electric drive equipment of the perimeter spray system, the 360° spray system, the water sprinkler dust suppression system, or the external scaffolding sprinkler system.

[0049] The water supply tank of the enclosure spray system, 360° spray system, water sprinkler dust suppression system or external scaffolding sprinkler system is equipped with a level gauge 9 connected to the PLC controller 2.

[0050] Based on Example 6, this embodiment 7 provides a more preferred structure for the dust suppression equipment 1. Specifically, the water supply tank of the enclosure spray system, 360° spray system, water spraying dust suppression system, or external scaffolding sprinkler system is equipped with a level gauge 9 connected to the PLC controller 2. All of the above-mentioned dust suppression equipment 1 has a water supply tank for storing water, and the dust suppression water mist used for dust suppression spraying and sprinkler systems originates from the water source in the water supply tank. The level gauge 9 transmits the water level information in the water supply tank to the PLC controller 2 in real time. When the water level in a certain tank is insufficient, the PLC controller 2 transmits the information to the PC 8. The PC 8 displays the water level of the insufficient tank and controls the audible and visual alarm 7 to issue a warning. After receiving the warning, the management personnel manage the replenishment of water in the corresponding water supply tank in real time to prevent dust pollution hazards caused by untimely dust suppression and damage to the dust suppression equipment 1 due to idle load. The low water level warning sound and warning light color can be different from the warning sound and warning light color of the above-mentioned dust suppression non-compliance, to facilitate timely management instructions.

[0051] Example 8.

[0052] like Figure 1 As shown, the present invention provides an intelligent dust suppression system for construction sites, including a dust suppression device 1 installed at a location on the construction site where dust is easily generated, a PLC controller 2 connected to the dust suppression device 1, a PM10 sensor 3 and a TSP sensor 6 installed at a location on the construction site where dust is easily generated and respectively connected to the PLC controller 2, and an early warning mechanism installed in the monitoring room of the construction site and connected to the PLC controller 2.

[0053] The PLC controller 2 is connected to an industrial gateway 11, which is connected to a 4G / 5G communication chip 12. The 4G / 5G communication chip 12 is wirelessly connected to the dust control administrator's mobile phone 13.

[0054] Based on Example 1, this embodiment 8 presents a more optimized structure for the intelligent dust suppression system at construction sites. Specifically, the PLC controller 2 is connected to an industrial gateway 11, which in turn is connected to a 4G / 5G communication chip 12. The 4G / 5G communication chip 12 is wirelessly connected to the dust suppression administrator's mobile phone 13. Upon receiving abnormal information such as substandard dust suppression or insufficient water level in the water tank, the PLC controller 2 also pushes information to the dust suppression administrator's mobile phone 13 in real time via the industrial gateway 11 and the 4G / 5G communication chip 12, such as SMS or APP notifications. This allows the administrator to make timely dust suppression arrangements even when not in the monitoring room, preventing potential environmental hazards.

[0055] This invention aims to provide an intelligent dust control system for construction sites. By integrating high-precision sensors and the Internet of Things (IoT), it achieves real-time monitoring, precise control, intelligent early warning, and dynamic optimization of dust pollution at construction sites. This system effectively solves the problems of untimely monitoring, low control efficiency, lack of dynamic optimization, and high equipment operating costs in existing technologies, providing an efficient and intelligent technical solution for dust control at construction sites.

[0056] This utility model discloses an intelligent dust suppression system for construction sites, which has the following advantages:

[0057] 1. Real-time monitoring of dust concentration: Through a high-precision sensor network, real-time data on dust concentrations such as PM10 and TSP at the construction site are collected, with a monitoring accuracy rate of over 95%.

[0058] 2. Automatic start-up of dust suppression equipment: Based on real-time monitoring data, the system can automatically start or stop dust suppression equipment (such as perimeter spray, 360° spray, water truck, external scaffolding spray system, etc.), with a response time of no more than 5 minutes, achieving precise dust suppression.

[0059] 3. Provide dust exceeding the standard early warning function: When the dust concentration exceeds the preset threshold (such as PM10>150μg / m³), the system will promptly notify the management personnel and on-site workers through SMS, APP push, broadcast and other means to remind them to take measures.

[0060] 4. Automatic alarm for equipment failure: The system can monitor the operating status of the equipment in real time. When the equipment fails (such as insufficient water pressure or nozzle blockage), it will automatically notify the electrician for maintenance to ensure stable operation of the system.

[0061] 5. High scalability: The system is based on a modular design and can be flexibly configured with monitoring and dust suppression equipment according to the needs of different construction sites, with good scalability and adaptability.

[0062] 6. Environmentally friendly: Through precise dust reduction and resource optimization, the system reduces water waste and unnecessary energy consumption, meeting the requirements of green building and sustainable development.

[0063] 7. Improve the quality of the construction environment: The system effectively improves the air quality of the construction site and surrounding areas, protects the health of construction workers, reduces the negative impact of dust on the lives of surrounding residents, and enhances the overall environmental image of the construction site.

[0064] The dust suppression device 1, PLC controller 2, PM10 sensor 3, anemometer 4, photoelectric wind vane 5, TSP sensor 6, audible and visual alarm 7, PC 8, level gauge 9, LCD control screen 10, industrial gateway 11, 4G / 5G communication chip 12, and mobile phone 13 used in this utility model are all existing known electrical devices and can be directly purchased and used on the market. Therefore, the structure, circuit, and control principle of the dust suppression device 1, PLC controller 2, PM10 sensor 3, anemometer 4, photoelectric wind vane 5, TSP sensor 6, audible and visual alarm 7, PC 8, level gauge 9, LCD control screen 10, industrial gateway 11, 4G / 5G communication chip 12, and mobile phone 13 will not be described in detail here.

[0065] Finally, it should be noted that the above embodiments are merely preferred embodiments used to illustrate the technical solution of this utility model, and are not intended to limit it, much less limit the patent scope of this utility model. Any modifications or refinements made to the main design concept and spirit of this utility model that are not of substantial significance, but which still solve the same technical problem as this utility model, should be included within the protection scope of this utility model; in addition, the direct or indirect application of the technical solution of this utility model to other related technical fields are similarly included within the patent protection scope of this utility model.

Claims

1. An intelligent dust suppression system for construction sites, comprising dust suppression equipment (1) installed at locations on construction sites prone to dust generation, characterized in that, It also includes a PLC controller (2) connected to the dust suppression equipment (1), a PM10 sensor (3) and a TSP sensor (6) located at the construction site where dust is likely to be generated and connected to the PLC controller (2) respectively, and an early warning mechanism located in the construction site monitoring room and connected to the PLC controller (2).

2. The intelligent dust suppression system for construction sites according to claim 1, characterized in that, The PLC controller (2) is connected to an anemometer (4) located at a construction site where dust is likely to be generated.

3. The intelligent dust suppression system for construction sites according to claim 2, characterized in that, The PLC controller (2) is connected to a photoelectric wind vane (5) installed at a construction site where dust is likely to be generated.

4. The intelligent dust suppression system for construction sites according to claim 1, characterized in that, The early warning mechanism includes a PC (8) connected to the PLC controller (2) and an audible and visual alarm (7) connected to the PC (8).

5. The intelligent dust suppression system for construction sites according to claim 1, characterized in that, The PLC controller (2) is connected to an LCD control screen (10).

6. The intelligent dust suppression system for construction sites according to claim 1, characterized in that, The dust suppression equipment (1) includes one or more of the following: a perimeter spray system, a 360° spray system, a water sprinkler dust suppression system, and an external frame spray system. The PLC controller (2) is connected to the electric drive equipment of the perimeter spray system, the 360° spray system, the water sprinkler dust suppression system, or the external frame spray system.

7. The intelligent dust suppression system for construction sites according to claim 6, characterized in that, The water supply tank of the enclosure spray system, 360° spray system, water sprinkler dust suppression system or external frame spray system is equipped with a level gauge (9) connected to the PLC controller (2).

8. The intelligent dust suppression system for construction sites according to claim 1, characterized in that, The PLC controller (2) is connected to an industrial gateway (11), the industrial gateway (11) is connected to a 4G / 5G communication chip (12), and the 4G / 5G communication chip (12) is wirelessly connected to the dust control manager's mobile phone (13).