An unattended intelligent waste gas purification device for a factory
By designing a factory exhaust gas purification device that includes a carbon box, catalytic combustion, and an intelligent control system, the problems of limited equipment installation location and high energy consumption have been solved, achieving efficient purification and unattended operation, and reducing costs and management difficulties.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU JASON INTELLIGENT ENVIRONMENTAL EQUIP CO LTD
- Filing Date
- 2025-07-15
- Publication Date
- 2026-06-09
AI Technical Summary
Existing factory waste gas treatment equipment has limited installation locations, high energy consumption, and cannot achieve unattended operation, which increases labor costs and management difficulty.
An unattended intelligent waste gas purification device for factories was designed, comprising a carbon box assembly, a pipeline connection system, a catalytic combustion device, a fan assembly, and an intelligent control system. It achieves automated unattended operation by combining activated carbon adsorption and catalytic combustion with an intelligent control system. The desorption system is automatically activated only when the waste gas concentration exceeds the standard, thereby reducing energy consumption.
It effectively solves the problem of limited equipment installation location, achieves efficient purification of VOCs and particulate matter, reduces energy consumption and labor costs, realizes unattended operation, and improves management efficiency.
Smart Images
Figure CN224331822U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste gas treatment equipment technology, and in particular to an unattended intelligent waste gas purification device for factories. Background Technology
[0002] In industrial production processes, the smoke and dust in waste gas treatment often contain both particulate matter and organic waste gas. However, most factory sites do not reserve sufficient space for environmental protection systems during planning, resulting in limited equipment installation space and difficulty in rationally placing treatment system equipment, which has always been a problem in the industry. Furthermore, traditional waste gas treatment devices often suffer from high energy consumption and insufficient automation, failing to achieve unattended operation and increasing labor costs and management difficulty. To solve these problems, this utility model provides a compact, highly automated, and unattended intelligent waste gas purification device. Utility Model Content
[0003] The technical problem to be solved by this utility model is: in order to solve the problems of limited installation location, high energy consumption and inability to achieve unattended operation of existing factory exhaust gas treatment equipment, this utility model provides an unattended intelligent exhaust gas purification device for factories.
[0004] The technical solution adopted by this utility model to solve its technical problem is: an unattended intelligent waste gas purification device for factories, including a carbon box assembly, a pipeline connection system, a switching valve, a catalytic combustion device, a fan assembly, and an intelligent control system; the carbon box assembly is connected to the catalytic combustion device through the pipeline connection system, the switching valve is set between the carbon box assembly and the pipeline connection system, and the fan assembly is connected to both the pipeline connection system and the catalytic combustion device.
[0005] Furthermore, the charcoal box assembly includes at least one charcoal box body, which is provided with a first inspection door, a second inspection door, and a dust collector connecting pipe.
[0006] Furthermore, the first inspection door is located at the front of the carbon box body and is used for replacing the lower activated carbon, cleaning and inspecting the box body; the second inspection door is located at the top of the carbon box body and is used for replacing the upper activated carbon; the dust collector connecting pipe is located at the top of the carbon box body and is used for connecting the dust collector.
[0007] Furthermore, the catalytic combustion device includes a catalytic combustion furnace and a chimney, with the chimney positioned above the catalytic combustion furnace and one end of the chimney connected to a pipeline connection system.
[0008] Furthermore, the pipeline connection system includes a clean gas pipeline and a desorption pipeline. One end of the clean gas pipeline is connected to the outlet of the carbon box body, and the other end is connected to the fan assembly. One end of the desorption pipeline is connected to the carbon box body through a switching valve, and the other end is connected to the chimney. The system operating state is switched by the switching valve, and the corresponding box body is switched from the adsorption state to the desorption state. The desorption function is achieved by changing the airflow direction through the movement of the valve plate.
[0009] Furthermore, the fan assembly includes a desorption fan and a fan motor unit. The fan motor unit is connected to the desorption fan and drives the desorption fan to operate. The inlet of the desorption fan is connected to the outlet of the clean gas pipeline and the outlet of the catalytic combustion furnace, respectively. The outlet of the desorption fan is connected to the chimney, and a silencer is provided above the outlet of the desorption fan.
[0010] Furthermore, the fan assembly is mounted on a platform, and a rain shelter is provided above the platform.
[0011] Furthermore, the intelligent control system includes an intelligent control module, an exhaust concentration monitoring module, a carbon box differential pressure monitoring module, a carbon box temperature monitoring module, a catalytic furnace temperature monitoring module, a main fan control module, a cooling control module, a supplementary cooling valve control module, and an audible and visual alarm. The exhaust concentration monitoring module, carbon box differential pressure monitoring module, carbon box temperature monitoring module, and catalytic furnace temperature monitoring module monitor the entire device. Once any value exceeds the preset value, the intelligent control module receives the signal, activates the audible and visual alarm, and intelligently intervenes through the main fan control module, cooling control module, or supplementary cooling valve control module.
[0012] When the exhaust concentration is too high or the pressure difference in the carbon box is too large, the system automatically connects to the main fan control module through the intelligent control module to adjust the speed to maintain normal operation. At the same time, it will sound and light alarms and generate alarm records to remind operators to perform regular maintenance.
[0013] When the temperature of the charcoal box exceeds the set value, the system automatically connects to the cooling control module through the intelligent control module and controls the temperature through means such as valve opening adjustment. At the same time, it will sound and light alarms and generate alarm records to remind operators to perform regular maintenance.
[0014] When the temperature of the catalytic furnace is too high, the system automatically connects to the cooling air valve control module through the intelligent control module, and replenishes fresh air to the catalytic furnace system through the cooling air valve, effectively controlling the temperature of the catalytic bed and preventing the temperature of the catalytic bed from becoming too high. At the same time, an audible and visual alarm is triggered and an alarm record is generated to remind the operator to perform regular maintenance.
[0015] The beneficial effects of this utility model are:
[0016] The unattended intelligent waste gas purification device for factories described in this utility model organically combines a dust removal system and a VOCs treatment component, effectively solving the problem of limited space and equipment placement for environmental protection systems in factory areas, thus saving installation space. Through an activated carbon adsorption-desorption catalytic combustion system, the VOCs emission concentration can be reduced to ≤50mg / m³. 3 Particulate matter emission concentration ≤10mg / m³ 3 The purification effect is significant; the intelligent control system automatically activates the desorption system only when the exhaust gas concentration exceeds the standard, which greatly reduces the energy consumption and cost of system operation, and realizes intelligent unattended operation, reducing manual intervention, lowering labor costs, and improving management efficiency. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0018] Figure 1 This is a schematic diagram of the unattended intelligent waste gas purification device for factories according to a preferred embodiment of the present invention;
[0019] Figure 2 This is a front view of the unattended intelligent waste gas purification device for factories according to a preferred embodiment of this utility model;
[0020] Figure 3 This is a top view of the unattended intelligent waste gas purification device for factories according to a preferred embodiment of the present invention;
[0021] Figure 4 This is a schematic diagram of the intelligent control system according to a preferred embodiment of the present invention;
[0022] In the diagram, 1. Charcoal box assembly, 11. Charcoal box body, 12. First inspection door, 13. Second inspection door, 14. Dust collector connecting pipe, 2. Pipeline connection system, 21. Clean gas pipeline, 22. Desorption pipeline, 3. Switching valve, 4. Catalytic combustion device, 41. Catalytic combustion furnace, 42. Chimney, 5. Fan assembly, 51. Desorption fan, 52. Fan motor unit, 6. Intelligent control system, 7. Platform, 8. Rain shelter. Detailed Implementation
[0023] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0024] In the description of this utility model, it should be understood that the terms "upper", "lower", "horizontal", "top", "inner", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the present invention.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the term "connection" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] like Figure 1-3 As shown, an unmanned intelligent waste gas purification device for factories includes a carbon box assembly 1, a pipeline connection system 2, a switching valve 3, a catalytic combustion device 4, a fan assembly 5, and an intelligent control system 6. The carbon box assembly 1 is connected to the catalytic combustion device 4 through the pipeline connection system 2. The switching valve 3 is located between the carbon box assembly 1 and the pipeline connection system 2. The fan assembly 5 is connected to both the pipeline connection system 2 and the catalytic combustion device 4.
[0027] The activated carbon box assembly 1 includes at least one activated carbon box body 11, which is provided with a first inspection door 12, a second inspection door 13, and a dust collector connecting pipe 14. The first inspection door 12 is located at the front of the activated carbon box body 11 and is used for replacing the lower activated carbon and cleaning and repairing the box. The second inspection door 13 is located at the upper part of the activated carbon box body 11 and is used for replacing the upper activated carbon. The dust collector connecting pipe 14 is located at the top of the activated carbon box body 11 and is used to connect a dust collector.
[0028] The catalytic combustion device 4 includes a catalytic combustion furnace 41 and a chimney 42. The chimney 42 is located above the catalytic combustion furnace 41, and one end of the chimney 42 is connected to the pipeline connection system 2. The pipeline connection system 2 includes a clean gas pipeline 21 and a desorption pipeline 22. One end of the clean gas pipeline 21 is connected to the outlet of the carbon box body 11, and the other end is connected to the fan assembly 5. One end of the desorption pipeline 22 is connected to the carbon box body 11 through a switching valve 3, and the other end is connected to the chimney 42. The system operating state is switched by the switching valve 3, and the corresponding box body is switched from the adsorption state to the desorption state. The desorption function is achieved by changing the airflow direction through the movement of the valve plate.
[0029] The fan assembly 5 includes a desorption fan 51 and a fan motor unit 52. The fan motor unit 52 is connected to the desorption fan 51 and drives the desorption fan 51 to operate. The inlet of the desorption fan 51 is connected to the outlet of the clean gas pipeline 21 and the outlet of the catalytic combustion furnace 41, respectively. The outlet of the desorption fan 51 is connected to the chimney 42, and a silencer is provided above the outlet of the desorption fan 51. The fan assembly 5 is mounted on a platform 7, and a rain shelter 8 is provided above the platform 7.
[0030] The intelligent control system 6 includes an intelligent control module, an exhaust concentration monitoring module, a carbon box differential pressure monitoring module, a carbon box temperature monitoring module, a catalytic furnace temperature monitoring module, a main fan control module, a cooling control module, a supplementary cooling valve control module, and an audible and visual alarm. The exhaust concentration monitoring module, carbon box differential pressure monitoring module, carbon box temperature monitoring module, and catalytic furnace temperature monitoring module monitor the entire device. Once a value exceeds a preset value, the intelligent control module receives a signal, activates the audible and visual alarm, and intelligently intervenes through the main fan control module, cooling control module, or supplementary cooling valve control module. Through a self-developed intelligent energy-saving waste gas treatment control system, the system monitors the waste gas concentration values at the front and rear ends of the treatment equipment in real time and analyzes the concentration fluctuations in the background. The desorption system is automatically activated only when the data exceeds the standard, achieving energy-saving operation. The dust removal control method adopts timed, constant pressure, and differential pressure control (which can be switched), and has automatic and manual operation functions.
[0031] During use, the exhaust gas is sent into the carbon box body 11 through the desorption pipe 22 and is adsorbed by activated carbon. The clean gas after adsorption is connected to the fan inlet through the clean gas pipe 21 and is sent by the fan to subsequent treatment or directly discharged in compliance with standards.
[0032] As time progresses, when the activated carbon approaches saturation and can no longer meet the adsorption requirements, the intelligent control system 6 monitors the concentration of exhaust gas at both the front and rear ends in real time and automatically activates the desorption system. Since this system performs offline desorption, the desorption process does not affect normal adsorption operations. The nearly saturated carbon box is switched to desorption mode via the switching valve 3.
[0033] The catalytic combustion device 4 is equipped with a heating chamber. When the heating device is activated, the desorption fan 51 provides power to circulate the gas inside. When the heat source reaches the volatilization point of the organic matter, the organic matter separates from the activated carbon and enters the catalytic chamber for catalytic decomposition, generating carbon dioxide and water, while releasing heat. Utilizing the released heat, the gas re-enters the adsorption bed for desorption. At this point, the heating device completely stops working, and the organic waste gas maintains its self-reaction within the catalytic combustion chamber, circulating until the organic matter is completely separated from the activated carbon and decomposed in the catalytic chamber, thus regenerating the activated carbon. After desorption, the carbon box continues to enter the adsorption state, while the next carbon box is switched for the desorption process. This process is repeated, enabling the entire system to operate continuously without interruption.
[0034] When the exhaust concentration is too high or the pressure difference in the carbon box is too large, the system automatically connects to the main fan control module through the intelligent control module to adjust the speed to maintain normal operation. At the same time, it will sound and light alarms and generate alarm records to remind operators to perform regular maintenance.
[0035] When the temperature of the charcoal box exceeds the set value, the system automatically connects to the cooling control module through the intelligent control module and controls the temperature through means such as valve opening adjustment. At the same time, it will sound and light alarms and generate alarm records to remind operators to perform regular maintenance.
[0036] When the temperature of the catalytic furnace is too high, the system automatically connects to the cooling air valve control module through the intelligent control module, and replenishes fresh air to the catalytic furnace system through the cooling air valve, effectively controlling the temperature of the catalytic bed and preventing the temperature of the catalytic bed from becoming too high. At the same time, an audible and visual alarm is triggered and an alarm record is generated to remind the operator to perform regular maintenance.
[0037] In this specification, the illustrative expressions of the terms do not necessarily refer to the same embodiments. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments.
[0038] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. An unattended intelligent waste gas purification device for factories, characterized in that, It includes a charcoal box assembly (1), a pipeline connection system (2), a switching valve (3), a catalytic combustion device (4), a blower assembly (5), and an intelligent control system (6); the charcoal box assembly (1) is connected to the catalytic combustion device (4) through the pipeline connection system (2), the switching valve (3) is located between the charcoal box assembly (1) and the pipeline connection system (2), and the blower assembly (5) is connected to both the pipeline connection system (2) and the catalytic combustion device (4).
2. The unmanned intelligent waste gas purification device for factories according to claim 1, characterized in that, The carbon box assembly (1) includes at least one carbon box body (11), which is provided with a first inspection door (12), a second inspection door (13) and a dust collector connecting pipe (14).
3. The unmanned intelligent waste gas purification device for factories according to claim 2, characterized in that, The first inspection door (12) is located at the front of the carbon box body (11) and is used to replace the lower activated carbon, clean and repair the box. The second inspection door (13) is located at the upper part of the carbon box body (11) and is used to replace the upper activated carbon. The dust collector connecting pipe (14) is located at the top of the carbon box body (11) and is used to connect the dust collector.
4. The unmanned intelligent waste gas purification device for factories according to claim 1, characterized in that, The catalytic combustion device (4) includes a catalytic combustion furnace (41) and a chimney (42). The chimney (42) is located above the catalytic combustion furnace (41), and one end of the chimney (42) is connected to the pipeline connection system (2).
5. The unmanned intelligent waste gas purification device for factories according to claim 4, characterized in that, The pipeline connection system (2) includes a clean gas pipeline (21) and a desorption pipeline (22). One end of the clean gas pipeline (21) is connected to the outlet of the carbon box body (11), and the other end is connected to the fan assembly (5). One end of the desorption pipeline (22) is connected to the carbon box body (11) through a switching valve (3), and the other end is connected to the chimney (42).
6. The unmanned intelligent waste gas purification device for factories according to claim 5, characterized in that, The fan assembly (5) includes a desorption fan (51) and a fan motor unit (52). The fan motor unit (52) is connected to the desorption fan (51) and drives the desorption fan (51) to operate. The inlet of the desorption fan (51) is connected to the outlet of the clean gas pipeline (21) and the outlet of the catalytic combustion furnace (41). The outlet of the desorption fan (51) is connected to the chimney (42). A silencer is provided above the outlet of the desorption fan (51).
7. The unmanned intelligent waste gas purification device for factories according to claim 6, characterized in that, The fan assembly (5) is mounted on the platform (7), and a rain shelter (8) is provided above the platform (7).
8. The unmanned intelligent waste gas purification device for factories according to claim 1, characterized in that, The intelligent control system (6) includes an intelligent control module, an exhaust concentration monitoring module, a carbon box differential pressure monitoring module, a carbon box temperature monitoring module, a catalytic furnace temperature monitoring module, a main fan control module, a cooling control module, a supplementary cooling valve control module, and an audible and visual alarm. The exhaust concentration monitoring module, the carbon box differential pressure monitoring module, the carbon box temperature monitoring module, and the catalytic furnace temperature monitoring module monitor the entire device. Once a value exceeds the preset value, the intelligent control module receives the signal, activates the audible and visual alarm, and performs intelligent intervention through the main fan control module, the cooling control module, or the supplementary cooling valve control module.