Anti-corrosion coating processing reactor

By introducing a stirring and lifting mechanism into the anti-corrosion coating processing reactor, combined with the design of a stirring shaft and wing-shaped stirring blades, the problems of uneven stirring and inconvenient scraper disassembly are solved, achieving more efficient mixing and production efficiency.

CN224332152UActive Publication Date: 2026-06-09SHANDONG FOREX NEW MATERIAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG FOREX NEW MATERIAL TECH CO LTD
Filing Date
2025-06-09
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Traditional anti-corrosion coating processing reactors have a simple stirring mechanism with limited movement trajectory, resulting in uneven mixing of raw materials, incomplete reaction, and inconvenient scraper disassembly, which affects production efficiency.

Method used

The design combines a stirring mechanism and a lifting mechanism. The stirring shaft drives the stirring rod and scraper to rotate, while the lifting motor drives the wing-shaped stirring blades to move up and down, expanding the stirring range. At the same time, the quick-release mechanism enables the scraper to be quickly installed and removed through the limit plate and limit bolt.

Benefits of technology

It improves the mixing uniformity and reaction sufficiency of anti-corrosion coating raw materials, shortens equipment maintenance time, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reaction kettle discloses an anticorrosive coating processing reaction kettle, including the reaction kettle body, the reaction kettle body bottom wall rotatory connection has the stirring shaft, the reaction kettle body top fixed mounting has the end cover, the end cover inner wall rotatory connection has the hollow rotating drum, the hollow rotating drum inside is provided with the bearing, the hollow rotating drum bottom fixedly connected with fixed circular plate, fixed circular plate top fixed mounting has the mounting block, the utility model discloses the stirring rod in the stirring mechanism rotates along with the stirring shaft, and the raw materials in the reaction kettle body are carried out conventional stirring, and the lifting mechanism drives the up-and-down movement of the wing -shaped stirring blade, and the combination makes the raw materials be fully stirred in horizontal and vertical directions, expands the stirring range, avoids the uneven situation of local stirring, makes anticorrosive coating raw material mixing more uniform, and the reaction is more sufficient, helps to improve product quality to the reaction speed is accelerated, and the production efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, and in particular to a reaction vessel for processing anti-corrosion coatings. Background Technology

[0002] The anti-corrosion coating processing reactor is a key device used in the production process of anti-corrosion coatings. It is usually composed of a reactor body, a stirrer, a heating or cooling system, a sealing device, and inlet and outlet ports. Through the action of the stirrer, various raw materials of anti-corrosion coatings, such as resins, pigments, fillers, solvents and various additives, can be fully mixed evenly to ensure that the proportion of each component of the coating is accurate and the performance is stable.

[0003] Traditional anti-corrosion coating processing reactors typically only have basic stirring functions, with a single type of stirring mechanism. The movement trajectory of materials within the reactor is limited, resulting in uneven mixing and incomplete reaction of raw materials. This makes it difficult to meet the production requirements of high-quality anti-corrosion coatings. Furthermore, the scraper of conventional reactors is inconvenient to disassemble. When the scraper wears out and needs to be replaced, the disassembly operation is cumbersome, time-consuming, and labor-intensive, extending equipment maintenance time and reducing production efficiency. Based on these issues, an improved anti-corrosion coating processing reactor is proposed. Utility Model Content

[0004] In view of the problems of the existing stirring mechanism being of a single form, having a limited movement trajectory, and the inconvenience of disassembling the scraper of a conventional reaction vessel, this utility model is proposed.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a reaction vessel for processing anti-corrosion coatings, comprising a reaction vessel body, a stirring shaft rotatably connected to the bottom wall of the reaction vessel body, an end cover fixedly installed at the top of the reaction vessel body, a hollow rotating cylinder rotatably connected to the inner wall of the end cover, a bearing being provided inside the hollow rotating cylinder, a fixed circular plate being fixedly connected to the bottom of the hollow rotating cylinder, an installation block being fixedly installed at the top of the fixed circular plate, and a stirring mechanism and a lifting mechanism being provided inside the reaction vessel body;

[0006] A lifting motor is fixedly installed at the center of the top of the end cover by bolts. The output shaft of the lifting motor passes through the top of the end cover and is fixedly sleeved with a reciprocating screw. The reciprocating screw is set inside the hollow rotating cylinder, and the bottom end of the reciprocating screw is rotatably connected to the top of the mounting block.

[0007] The reciprocating lead screw has a threaded sleeve on its outer surface. Several connecting blocks are fixedly connected to the bottom end of the threaded sleeve. The bottom ends of the connecting blocks are fixedly connected to the upper end of the same inner ring of a bearing. Several arc-shaped lifting plates are fixedly connected to the lower end of the outer ring of the bearing. The bottom ends of the arc-shaped lifting plates pass through the internal groove of the fixed circular plate and are fixedly connected to the same limiting block. The limiting block is slidably connected to the internal groove of the stirring shaft. Wing-shaped stirring blades are fixedly connected to the outer surface of the arc-shaped lifting plates.

[0008] As a preferred embodiment, a support frame is fixedly installed at the bottom of the reactor body, a stirring motor is fixedly installed at the top inside the support frame, and the output shaft of the stirring motor is fixedly sleeved at the bottom of the stirring shaft.

[0009] As a preferred embodiment, the stirring mechanism is provided with a plurality of C-shaped connecting rods fixedly connected to its surface, scrapers are provided on the outer sides of the plurality of C-shaped connecting rods, stirring rods are fixedly connected to the inner sides of the plurality of C-shaped connecting rods, and the top ends of the plurality of C-shaped connecting rods are fixedly connected to the surface of the hollow rotating cylinder.

[0010] As a preferred embodiment, the reactor body is further provided with a quick-release mechanism, a limiting plate is inserted into the outer slot of the C-shaped connecting rod, a scraper is fixedly connected to the outer side of the limiting plate, and one end of the scraper is in contact with the inner wall of the reactor body.

[0011] As a preferred embodiment, a limiting bolt is provided on one side of the limiting plate, and one end of the limiting bolt passes through the top of the limiting plate and is threaded into the inside of the C-shaped connecting rod.

[0012] As a preferred embodiment, a feed pipe is fixedly sleeved on one side of the top of the end cap, a discharge pipe is fixedly sleeved on one side of the bottom of the reactor body, and a heating pipe is fixedly installed inside the side wall of the reactor body.

[0013] Compared with the prior art, the present invention has at least the following beneficial effects:

[0014] 1. This utility model uses a stirring rod in the stirring mechanism to rotate with the stirring shaft to perform conventional stirring of the raw materials in the reactor. Meanwhile, the lifting mechanism drives the wing-shaped stirring blades to move up and down. The combination of the two ensures that the raw materials can be fully stirred in both horizontal and vertical directions, expanding the stirring range, avoiding uneven stirring in certain areas, making the anti-corrosion coating raw materials more uniformly mixed, and the reaction more complete. This helps to improve product quality, thereby accelerating the reaction speed and improving production efficiency.

[0015] 2. This utility model, through the setting of a quick-release mechanism, can complete the installation and disassembly of the scraper in a short time, without cumbersome operations, reducing downtime for equipment maintenance and improving overall production efficiency. Attached Figure Description

[0016] Figure 1 This is a side view of the structure of this utility model;

[0017] Figure 2 This is a side sectional view of the present invention.

[0018] Figure 3This is a schematic diagram of the overall structure of the stirring mechanism, lifting mechanism and quick-release mechanism in this utility model;

[0019] Figure 4 This is a cross-sectional structural diagram of the stirring mechanism, lifting mechanism and quick-release mechanism in this utility model;

[0020] Figure 5 This is an enlarged structural schematic diagram of the stirring mechanism in this utility model.

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Reactor body; 11. End cap; 12. Feed pipe; 13. Discharge pipe; 14. Support frame; 15. Heating tube; 2. Stirring mechanism; 21. Stirring motor; 22. Stirring shaft; 23. C-shaped connecting rod; 24. Stirring rod; 25. Hollow rotating cylinder; 3. Lifting mechanism; 31. Lifting motor; 32. Reciprocating screw; 33. Mounting block; 34. Fixed circular plate; 35. Screw sleeve; 36. Connecting block; 37. Bearing; 38. Arc-shaped lifting plate; 39. Wing-shaped stirring blade; 310. Limiting block; 4. Quick release mechanism; 41. Limiting plate; 42. Scraper; 43. Limiting bolt. Detailed Implementation

[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0024] Reference Figures 1-5 This is the first embodiment of the present invention, which provides a reaction vessel for processing anti-corrosion coatings, including a reaction vessel body 1, a stirring shaft 22 rotatably connected to the bottom wall of the reaction vessel body 1, an end cover 11 fixedly installed at the top of the reaction vessel body 1, a hollow rotating cylinder 25 rotatably connected to the inner wall of the end cover 11, a bearing 37 provided inside the hollow rotating cylinder 25, a fixed circular plate 34 fixedly connected to the bottom end of the hollow rotating cylinder 25, an installation block 33 fixedly installed at the top of the fixed circular plate 34, and a stirring mechanism 2 and a lifting mechanism 3 provided inside the reaction vessel body 1;

[0025] A lifting motor 31 is fixedly installed at the center of the top of the end cover 11 by bolts. The output shaft of the lifting motor 31 passes through the top of the end cover 11 and is fixedly sleeved with a reciprocating screw 32. The reciprocating screw 32 is set inside the hollow rotating cylinder 25, and the bottom end of the reciprocating screw 32 is rotatably connected to the top of the mounting block 33.

[0026] A threaded sleeve 35 is threaded onto the outer surface of the reciprocating lead screw 32. Several connecting blocks 36 are fixedly connected to the bottom end of the threaded sleeve 35. The bottom ends of the connecting blocks 36 are fixedly connected to the upper end of the inner ring of the same bearing 37. Several arc-shaped lifting plates 38 are fixedly connected to the lower end of the outer ring of the bearing 37. The bottom ends of the arc-shaped lifting plates 38 pass through the internal groove of the fixed circular plate 34 and are fixedly connected to the same limiting block 310. The limiting block 310 is slidably connected to the internal groove of the stirring shaft 22. Wing-shaped stirring blades 39 are fixedly connected to the outer surface of the arc-shaped lifting plates 38.

[0027] A support frame 14 is fixedly installed at the bottom of the reactor body 1. A stirring motor 21 is fixedly installed at the top inside the support frame 14. The output shaft of the stirring motor 21 is fixedly sleeved at the bottom of the stirring shaft 22.

[0028] Several C-shaped connecting rods 23 are fixedly connected to the surface of the stirring mechanism 2. Scrapers 42 are provided on the outer side of the C-shaped connecting rods 23. Stirring rods 24 are fixedly connected to the inner side of the C-shaped connecting rods 23. The top ends of the C-shaped connecting rods 23 are fixedly connected to the surface of the hollow rotating cylinder 25.

[0029] Specifically, the stirring motor 21 is started first, and its output shaft drives the stirring shaft 22 to rotate. The stirring shaft 22 drives several C-shaped connecting rods 23 to rotate accordingly. The C-shaped connecting rods 23 drive the stirring rod 24 and the scraper 42 to rotate, thereby stirring the anti-corrosion coating raw materials in the reactor body 1, so that the raw materials are fully mixed and reacted. During the rotation, the scraper 42 cleans the inner wall of the reactor body 1 to prevent the raw materials from adhering to the reactor wall. At the same time, the stirring shaft 22 drives the hollow rotating cylinder 25 to rotate through the C-shaped connecting rods 23.

[0030] Next, the lifting motor 31 is started, and its output shaft drives the reciprocating screw 32 to rotate. When the reciprocating screw 32 rotates, the screw sleeve 35 will move up and down along the reciprocating screw 32 under the action of the thread. The screw sleeve 35 is connected to the bearing 37 through the connecting block 36, which in turn drives the arc-shaped lifting plate 38 to move up and down. The bearing 37 is used to separate the rotational motion of the reciprocating screw 32 and the rotational motion of the stirring mechanism 2 to prevent them from affecting each other. The limiting block 310 at the bottom of the arc-shaped lifting plate 38 slides in the internal groove of the stirring shaft 22, which plays a limiting and guiding role in the movement of the arc-shaped lifting plate 38, ensuring its stable lifting. As the arc-shaped lifting plate 38 rises and falls, the wing-shaped stirring blades 39 on its outer surface will also move up and down in the reactor body 1 to stir the raw materials at different heights, further improving the stirring effect.

[0031] This design uses the stirring rod 24 in the stirring mechanism 2 to rotate with the stirring shaft 22 to perform conventional stirring of the raw materials in the reactor body 1, while the lifting mechanism 3 drives the wing-shaped stirring blades 39 to move up and down. The combination of the two ensures that the raw materials can be fully stirred in both horizontal and vertical directions, avoiding uneven stirring in certain areas. This makes the anti-corrosion coating raw materials more uniformly mixed and the reaction more complete, which helps to improve product quality.

[0032] Reference Figures 1-5 This is the second embodiment of the present invention. The difference between this embodiment and the first embodiment is that: a quick-release mechanism 4 is also provided inside the reactor body 1. A limiting plate 41 is inserted into the outer slot of the C-shaped connecting rod 23. A scraper 42 is fixedly connected to the outer side of the limiting plate 41. One end of the scraper 42 is in contact with the inner wall of the reactor body 1.

[0033] A limiting bolt 43 is provided on one side of the limiting plate 41. One end of the limiting bolt 43 passes through the top of the limiting plate 41 and is threaded into the C-shaped connecting rod 23.

[0034] Specifically, when the scraper 42 needs to be disassembled for replacement, the limiting bolt 43 is rotated in the opposite direction to remove it from inside the C-shaped connecting rod 23. After the limiting bolt 43 is loosened, the limiting plate 41 can be pulled out from the slot on the outside of the C-shaped connecting rod 23, and then the scraper 42 can be removed, completing the quick disassembly process. By simply inserting the limiting plate 41 and fixing it with the limiting bolt 43, the installation and disassembly of the scraper 42 can be completed in a short time without complicated operations, reducing equipment maintenance downtime and improving overall production efficiency.

[0035] Reference Figures 1-5 This is the third embodiment of the present invention. The difference between this embodiment and the second embodiment is that: a feed pipe 12 is fixedly sleeved on one side of the top of the end cap 11, a discharge pipe 13 is fixedly sleeved on one side of the bottom of the reactor body 1, and a heating pipe 15 is fixedly installed inside the side wall of the reactor body 1.

[0036] During use, various raw materials required for the reaction can be fed into the reactor body 1 through the feed pipe 12, the products after the reaction are discharged through the discharge pipe 13, and the heating pipe 15 is used to provide the heat required for the reaction.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A reaction vessel for processing anti-corrosion coatings, comprising a reaction vessel body (1), characterized in that: The bottom wall of the reactor body (1) is rotatably connected to a stirring shaft (22), the top of the reactor body (1) is fixedly installed with an end cap (11), the inner wall of the end cap (11) is rotatably connected to a hollow rotating cylinder (25), the hollow rotating cylinder (25) is provided with a bearing (37), the bottom end of the hollow rotating cylinder (25) is fixedly connected to a fixed circular plate (34), the top end of the fixed circular plate (34) is fixedly installed with an installation block (33), and the reactor body (1) is provided with a stirring mechanism (2) and a lifting mechanism (3). A lifting motor (31) is fixedly installed at the center of the top of the end cap (11) by bolts. The output shaft of the lifting motor (31) passes through the top of the end cap (11) and is fixedly sleeved with a reciprocating screw (32). The reciprocating screw (32) is set inside the hollow rotating cylinder (25). The bottom end of the reciprocating screw (32) is rotatably connected to the top of the mounting block (33). The reciprocating screw (32) is threaded with a threaded sleeve (35) on its outer surface. Several connecting blocks (36) are fixedly connected to the bottom end of the threaded sleeve (35). The bottom ends of the several connecting blocks (36) are fixedly connected to the upper end of the inner ring of the same bearing (37). Several arc-shaped lifting plates (38) are fixedly connected to the lower end of the outer ring of the bearing (37). The bottom ends of the several arc-shaped lifting plates (38) pass through the internal groove of the fixed circular plate (34) and are fixedly connected to the same limiting block (310). The limiting block (310) is slidably connected to the internal groove of the stirring shaft (22). Wing-shaped stirring blades (39) are fixedly connected to the outer surface of the several arc-shaped lifting plates (38).

2. The anti-corrosion coating processing reactor according to claim 1, characterized in that: A support frame (14) is fixedly installed at the bottom of the reactor body (1), and a stirring motor (21) is fixedly installed at the top inside the support frame (14). The output shaft of the stirring motor (21) is fixedly sleeved at the bottom of the stirring shaft (22).

3. The anti-corrosion coating processing reactor according to claim 1, characterized in that: The stirring mechanism (2) has several C-shaped connecting rods (23) fixedly connected to its surface. Scrapers (42) are provided on the outer side of the several C-shaped connecting rods (23). Stirring rods (24) are fixedly connected to the inner side of the several C-shaped connecting rods (23). The top ends of the several C-shaped connecting rods (23) are fixedly connected to the surface of the hollow rotating cylinder (25).

4. The anti-corrosion coating processing reactor according to claim 3, characterized in that: The reactor body (1) is also equipped with a quick-release mechanism (4). A limiting plate (41) is inserted into the outer slot of the C-shaped connecting rod (23). A scraper (42) is fixedly connected to the outer side of the limiting plate (41). One end of the scraper (42) is in contact with the inner wall of the reactor body (1).

5. The anti-corrosion coating processing reactor according to claim 4, characterized in that: A limiting bolt (43) is provided on one side of the limiting plate (41). One end of the limiting bolt (43) passes through the top of the limiting plate (41) and is threaded into the C-shaped connecting rod (23).

6. The anti-corrosion coating processing reactor according to claim 1, characterized in that: The end cap (11) is fixedly fitted with a feed pipe (12) on one side of the top end, the reactor body (1) is fixedly fitted with a discharge pipe (13) on one side of the bottom end, and a heating pipe (15) is fixedly installed inside the side wall of the reactor body (1).