An ammonium perchlorate reaction process monitoring device

By integrating a temperature sensor, a redox potential monitoring probe, and a pH sensor into a perchlorate reaction process monitoring device, the problem of inaccurate detection data caused by single temperature monitoring in perchlorate production has been solved. This device enables multi-parameter monitoring and precise control, thereby improving reaction efficiency and safety.

CN224332172UActive Publication Date: 2026-06-09TIANYUAN (YICHANG) NEW MATERIAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANYUAN (YICHANG) NEW MATERIAL TECH CO LTD
Filing Date
2025-06-11
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

In existing technologies, only temperature is monitored during the production of ammonium perchlorate, while key parameters such as pH and concentration are ignored, resulting in inaccurate detection data and difficulty in achieving precise control.

Method used

A monitoring device for the ammonium perchlorate reaction process is designed, integrating a temperature sensor, a redox potential monitoring probe, and a pH sensor. The reactants are mixed by a spiral stirring blade, and the data is transmitted to a control box for analysis, enabling multi-parameter monitoring and control of the reaction process.

Benefits of technology

This improved the accuracy of detection data and reaction efficiency in the ammonium perchlorate reaction process, ensuring production stability and safety, and enhancing the precise control of reaction conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a monitoring device for the ammonium perchlorate reaction process, relating to the field of ammonium perchlorate production technology. The monitoring device includes a base and a control box; the perchloric acid reaction assembly includes an electrolytic tank, and an ammonium perchlorate reactor is fixedly connected to the upper end of the base; a temperature sensor, a redox potential monitoring probe, and a pH sensor are fixedly connected to the surface of the ammonium perchlorate reactor, and two spiral stirring blades with opposite directions are fixedly connected to the surface of the rotating shaft. Through the cooperation of the temperature sensor, redox potential monitoring probe, pH sensor, and spiral stirring blades during the ammonium perchlorate reaction process, the reactants in the ammonium perchlorate reactor are fully mixed, increasing the contact area between reactants, accelerating the reaction rate, facilitating monitoring of the ammonium perchlorate reaction process, ensuring stable operation of the entire device, improving the accuracy of the detection data, and providing a guarantee for the continuous production of ammonium perchlorate.
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Description

Technical Field

[0001] This utility model relates to the field of ammonium perchlorate production technology, and in particular to a monitoring device for the ammonium perchlorate reaction process. Background Technology

[0002] Ammonium perchlorate is a white crystalline solid with deliquescent properties. It is a strong oxidizing agent and can explode when mixed with reducing agents, organic matter, flammable materials such as sulfur, phosphorus, or metal powders. Contact with strong acids poses a risk of combustion and explosion. Liquid crystallization is required during the production of ammonium perchlorate. Chinese utility model patent, authorization announcement number "CN220455726U", discloses an automatic temperature control device for refined ammonium perchlorate liquid, including a heating tank. A slip ring is slidably mounted on the outside of the heating tank. A groove is formed on the lower surface of the slip ring, and a slider is slidably connected inside the groove. A bracket with a U-shaped structure is fixedly connected to the bottom of the slider. A fixing plate is fixedly connected to the bottom of the bracket, and a temperature sensor is fixedly connected to the bottom of the fixing plate. A drive assembly for moving the temperature sensor is located below the slip ring.

[0003] The above-mentioned technical solution involves a motor rotating to drive a gear. Because the gear meshes with the toothed block, the slider slides inside the groove, which in turn drives a temperature sensor to move around the outside of the heating tank via a bracket and a fixing plate. This allows for multi-position temperature monitoring of the heating tank, eliminating the need for manual control and improving the accuracy of temperature control. However, the above-mentioned technical solution still has certain drawbacks. Only temperature is monitored during the ammonium perchlorate solution production reaction, neglecting other key parameters. Temperature has a coupling effect with parameters such as pH and concentration, making precise control difficult with single monitoring and easily affecting the accuracy of the detection data during the ammonium perchlorate reaction. Therefore, this utility model proposes a novel solution. Utility Model Content

[0004] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a monitoring device for the ammonium perchlorate reaction process. This device can solve the problem that only temperature is monitored during the production reaction of ammonium perchlorate solution, while other key parameters are ignored. Temperature and parameters such as pH and concentration have a coupling effect, and single monitoring is difficult to achieve precise control, which can easily affect the accuracy of the detection data during the ammonium perchlorate reaction process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a monitoring device for ammonium perchlorate reaction process, comprising a base and a control box;

[0006] The perchloric acid reaction assembly is mounted on a base and includes an electrolytic vessel, which is fixedly connected to the base. An ammonium perchlorate reaction vessel is fixedly connected to the upper end of the base.

[0007] A first centrifugal pump is fixedly connected to the upper end of the base. A first inlet pipe is fixedly connected to the inlet end of the first centrifugal pump. A first outlet pipe is fixedly connected to the outlet end of the first centrifugal pump. The end of the first inlet pipe away from the first centrifugal pump extends into the interior of the electrolysis tank. The end of the first outlet pipe away from the first centrifugal pump extends into the interior of the ammonium perchlorate reactor.

[0008] A temperature sensor, a redox potential monitoring probe, and a pH sensor are fixedly connected to the surface of the ammonium perchlorate reactor. A first drive motor is fixedly connected to the upper end of the ammonium perchlorate reactor. A rotating shaft is fixedly connected to the output end of the first drive motor and is rotatably connected to the ammonium perchlorate reactor.

[0009] The ammonium perchlorate reactor is internally fixedly connected to a frame, and the rotating shaft is rotatably connected to the frame. Two spiral stirring blades with opposite spiral directions are fixedly connected to the surface of the rotating shaft.

[0010] Preferably, the perchloric acid reaction assembly further includes an exhaust pipe, which is fixedly connected to the upper end of the ammonium perchlorate reaction vessel, and an anode and a cathode are fixedly connected inside the electrolytic vessel;

[0011] Both the lower ends of the anode and cathode are spiral-shaped, and ceramic sleeves are installed at the positions where the anode and cathode contact the electrolytic vessel.

[0012] Preferably, the first drive motor, rotating shaft, spiral stirring blade, exhaust pipe, temperature sensor, redox potential monitoring probe, and pH sensor are each arranged in two sets inside the electrolytic tank and the ammonium perchlorate reactor, respectively.

[0013] Preferably, the upper end of both the electrolytic tank and the ammonium perchlorate reactor is fixedly connected to a feed pipe, and the lower end surface of both the electrolytic tank and the ammonium perchlorate reactor is fixedly connected to a discharge pipe.

[0014] Preferably, a reaction chamber is fixedly connected to the upper end of the base, and a placement box is fixedly connected inside the reaction chamber. The surface of the placement box has through holes, and manganese dioxide particles are placed inside the placement box.

[0015] Preferably, a connecting pipe is fixedly connected inside the reaction chamber, and the connecting pipe extends into the interior of the ammonium perchlorate reactor from the side away from the reaction chamber.

[0016] Preferably, a second centrifugal pump is fixedly connected to the upper end of the reaction tank, and a second water inlet pipe is fixedly connected to the water inlet end of the second centrifugal pump. The end of the second water inlet pipe away from the second centrifugal pump extends into the interior of the second water inlet pipe.

[0017] The outlet end of the second centrifugal pump is fixedly connected to a second outlet pipe, and the end of the second outlet pipe away from the second centrifugal pump extends into the interior of the ammonium perchlorate reactor.

[0018] Preferably, the control box is equipped with a processor that handles the temperature sensor, the redox potential monitoring probe, and the pH sensor.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. This ammonium perchlorate reaction process monitoring device utilizes a temperature sensor, a redox potential monitoring probe, a pH sensor, and a spiral stirring blade in synergy during the ammonium perchlorate reaction. Two blades with opposite spiral directions are fixed to the surface of the spiral stirring blade. Driven by a first drive motor, the rotating shaft rotates, causing the spiral stirring blade to rotate accordingly. This special design ensures thorough mixing of the reactants within the ammonium perchlorate reactor, increasing the contact area between reactants and accelerating the reaction rate. The temperature sensor, redox potential monitoring probe, and pH sensor transmit monitoring data to the processor in the control box, facilitating monitoring of the ammonium perchlorate reaction process, ensuring stable operation of the entire device, improving the accuracy of the detection data, and providing a guarantee for the continuous production of ammonium perchlorate. Attached Figure Description

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0022] Figure 1 This is a schematic diagram of the structure of an ammonium perchlorate reaction process monitoring device according to the present invention;

[0023] Figure 2 This is a schematic diagram of the control box of this utility model;

[0024] Figure 3 This is a schematic diagram of the electrolytic vessel of this utility model;

[0025] Figure 4 This is a schematic diagram of the ammonium perchlorate reaction vessel of this utility model;

[0026] Figure 5 This is a schematic diagram of the reaction chamber of this utility model.

[0027] Reference numerals in the attached diagram: 1. Base; 2. Electrolytic vessel; 3. Ammonium perchlorate reactor; 4. Anode; 5. Cathode; 6. Fixing frame; 7. First drive motor; 8. Rotating shaft; 9. Spiral stirring blade; 10. Exhaust pipe; 11. Temperature sensor; 12. Oxidation-reduction potential monitoring probe; 13. pH sensor; 14. First centrifugal pump; 15. First water inlet pipe; 16. First water outlet pipe; 17. Reaction chamber; 18. Second centrifugal pump; 19. Second water inlet pipe; 20. Second water outlet pipe; 21. Connecting pipe; 22. Control box; 23. Placement box. Detailed Implementation

[0028] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0029] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0030] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0031] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0032] Please see Figure 1-5 This utility model provides a technical solution: a monitoring device for an ammonium perchlorate reaction process, including a base 1 and a control box 22, a perchlorate reaction assembly, the perchlorate reaction assembly being mounted on the base 1, the perchlorate reaction assembly including an electrolytic tank 2, the electrolytic tank 2 being fixedly connected to the base 1, an ammonium perchlorate reaction vessel 3 being fixedly connected to the upper end of the base 1, a first centrifugal pump 14 being fixedly connected to the upper end of the base 1, a first inlet pipe 15 being fixedly connected to the inlet end of the first centrifugal pump 14, a first outlet pipe 16 being fixedly connected to the outlet end of the first centrifugal pump 14, and the end of the first inlet pipe 15 away from the first centrifugal pump 14 extending to the electrolytic tank 2. Inside the ammonium perchlorate reactor 3, the end of the first outlet pipe 16 away from the first centrifugal pump 14 extends into the interior of the ammonium perchlorate reactor 3. A temperature sensor 11, a redox potential monitoring probe 12, and a pH sensor 13 are fixedly connected to the surface of the ammonium perchlorate reactor 3. A first drive motor 7 is fixedly connected to the upper end of the ammonium perchlorate reactor 3. A rotating shaft 8 is fixedly connected to the output end of the first drive motor 7. The rotating shaft 8 is rotatably connected to the ammonium perchlorate reactor 3. A fixed frame 6 is fixedly connected inside the ammonium perchlorate reactor 3. The rotating shaft 8 is rotatably connected to the fixed frame 6. Two spiral stirring blades 9 with opposite spiral directions are fixedly connected to the surface of the rotating shaft 8.

[0033] The perchloric acid reaction assembly also includes an exhaust pipe 10, which is fixedly connected to the upper end of the ammonium perchlorate reactor 3. An anode 4 and a cathode 5 are fixedly connected inside the electrolysis tank 2. The lower ends of the anode 4 and the cathode 5 are both spiral-shaped, and ceramic sleeves are installed at the positions where the anode 4 and the cathode 5 contact the electrolysis tank 2.

[0034] The first drive motor 7, rotating shaft 8, spiral stirring blade 9, exhaust pipe 10, temperature sensor 11, oxidation-reduction potential monitoring probe 12, and pH sensor 13 are all arranged in two sets, respectively inside the electrolytic tank 2 and the ammonium perchlorate reactor 3.

[0035] Both the electrolysis tank 2 and the ammonium perchlorate reactor 3 are fixedly connected to the upper end of a feed pipe, and both the electrolysis tank 2 and the ammonium perchlorate reactor 3 are fixedly connected to the lower end of a discharge pipe.

[0036] A reaction chamber 17 is fixedly connected to the upper end of the base 1. A placement box 23 is fixedly connected inside the reaction chamber 17. A through hole is opened on the surface of the placement box 23. Manganese dioxide particles are placed inside the placement box 23.

[0037] A connecting pipe 21 is fixedly connected inside the reaction chamber 17, and the side of the connecting pipe 21 away from the reaction chamber 17 extends into the interior of the ammonium perchlorate reactor 3.

[0038] A second centrifugal pump 18 is fixedly connected to the upper end of the reaction tank 17. A second inlet pipe 19 is fixedly connected to the water inlet end of the second centrifugal pump 18. The end of the second inlet pipe 19 away from the second centrifugal pump 18 extends into the interior of the second inlet pipe 19. A second outlet pipe 20 is fixedly connected to the water outlet end of the second centrifugal pump 18. The end of the second outlet pipe 20 away from the second centrifugal pump 18 extends into the interior of the ammonium perchlorate reaction vessel 3.

[0039] The control box 22 contains a processor that processes the temperature sensor 11, the redox potential monitoring probe 12, and the pH sensor 13.

[0040] When using this device, sodium chlorate is electrolyzed in electrolytic tank 2 using a platinum electrode as the anode and a stainless steel electrode as the cathode. Sodium chlorate is converted into sodium perchlorate under electrolysis. At the same time, potassium chromate is added to inhibit cathode reduction and ensure that the electrolysis reaction proceeds in the direction of sodium perchlorate production. Since the lower ends of anode 4 and cathode 5 are both spiral-shaped, it is easy to increase the contact area between anode 4 and cathode 5 and the solution, which facilitates the increase of reaction rate. The first centrifugal pump 14 is started, and the sodium perchlorate solution generated in electrolytic tank 2 is extracted through the first water inlet pipe 15 and transported to ammonium perchlorate reactor 3 through the first water outlet pipe 16, providing key raw materials for the subsequent reaction to generate ammonium perchlorate.

[0041] The first drive motor 7 at the top of the ammonium perchlorate reactor 3 starts, driving the connected rotating shaft 8 to rotate. The rotating shaft 8 is rotatably connected to the fixed frame 6 to ensure the stability of the rotation. The spiral stirring blades 9 fixed on the rotating shaft 8 rotate accordingly. The two spiral stirring blades 9 with opposite spiral directions can fully mix the materials in the reactor, accelerate the chemical reaction, ensure full contact between reactants, and improve reaction efficiency. The temperature sensor 11, the oxidation-reduction potential monitoring probe 12, and the pH sensor 13 monitor the reaction in the ammonium perchlorate reactor 3 in real time. The temperature sensor 11 monitors the temperature change during the reaction process, the oxidation-reduction potential monitoring probe 12 detects the oxidation-reduction potential of the reaction system, and the pH sensor 13 monitors the acidity and alkalinity of the reaction solution. These data are transmitted in real time to the processor in the control box 22. The processor analyzes and processes these data. Once it finds that a parameter deviates from the preset range, it will issue an instruction to adjust the reaction conditions. For example, if the temperature is too high, the processor can control the first drive motor 7 to reduce the speed and reduce the heat generated by stirring. If the pH value does not meet the reaction requirements, the acidity and alkalinity of the reaction solution can be adjusted by controlling the feed rate of the feed pipe.

[0042] During the reaction of ammonium perchlorate, gas is generated. The exhaust pipe 10 is fixed at the upper end of the ammonium perchlorate reactor 3 to discharge the gas generated in the reaction in a timely manner, maintain the stable gas pressure in the reactor, avoid safety problems caused by excessive gas pressure, and ensure that the reaction can proceed smoothly in a safe environment.

[0043] Ammonia water is introduced into the ammonium perchlorate reactor 3 to react with the sodium perchlorate that was previously introduced, generating ammonium perchlorate. The solution inside reactor 3 is stirred by the spiral stirring blade 9 to promote the reaction between sodium perchlorate and ammonia water. The pH of the reaction solution is monitored again by the pH sensor 13.

[0044] Then, concentrated hydrochloric acid and hydrogen peroxide are introduced into the interior of the ammonium perchlorate reactor 3 after the reaction to convert the residual sodium chlorate into chlorine dioxide gas and neutralize the excess ammonia. Since the solution still contains hydrogen peroxide, the manganese dioxide placed in the placement box 23 in the reaction tank 17 plays an important role. The manganese dioxide comes into contact with the hydrogen peroxide through the through holes on the surface of the placement box 23 to remove impurities from the hydrogen peroxide, thereby improving the purity of the reaction raw materials and thus improving the quality of the ammonium perchlorate production. The second centrifugal pump 18 is started, and the substances (including the components that participate in the reaction and remove impurities) in the reaction tank 17 are drawn through the second water inlet pipe 19 and transported to the ammonium perchlorate reactor 3 through the second water outlet pipe 20, continuously providing the necessary substances for the reaction and ensuring the continuity and stability of the reaction.

[0045] After the reaction is complete, the ammonium perchlorate solution is discharged through the discharge pipe at the lower end of the ammonium perchlorate reactor 3 for subsequent processing. Electrolysis tank 2 and ammonium perchlorate reactor 3 can be replenished with new raw materials through the feed pipe at the upper end to prepare for the next reaction. Throughout the reaction process, the various components cooperate with each other, and the control box 22 precisely regulates the reaction based on monitoring data to ensure that the ammonium perchlorate reaction proceeds safely, efficiently, and stably. At the same time, the equipment is regularly maintained and inspected to ensure that all components operate normally, especially key components such as electrodes and sensors, in order to maintain the monitoring and reaction performance of the device.

[0046] Furthermore, the temperature sensor 11, the redox potential monitoring probe 12, the pH sensor 13, and the spiral stirring blade 9 work together in the ammonium perchlorate reaction process. The spiral stirring blade 9 has two blades with opposite spiral directions fixed on its surface. Driven by the first drive motor 7, the rotating shaft 8 rotates, causing the spiral stirring blade 9 to rotate accordingly. This special design allows the reactants in the ammonium perchlorate reactor 3 to be fully mixed, increasing the contact area between the reactants and accelerating the reaction rate. The temperature sensor 11, the redox potential monitoring probe 12, and the pH sensor 13 transmit monitoring data to the processor in the control box 22, facilitating the monitoring of the ammonium perchlorate reaction process, ensuring the stable operation of the entire device, improving the accuracy of the detection data, and providing a guarantee for the continuous production of ammonium perchlorate.

[0047] Structural Description: Base 1: Provides a stable support foundation for the entire ammonium perchlorate reaction process monitoring device, bearing the weight of each component; ensures the overall structure of the device is stable, guarantees that the position of each component is fixed during operation, and prevents the accuracy of the reaction and monitoring from being affected by shaking or displacement;

[0048] Control box 22: It has a built-in processor for processing data from temperature sensor 11, oxidation-reduction potential monitoring probe 12 and pH sensor 13. It receives and analyzes the monitoring data and precisely controls the operation of the entire device. It adjusts the reaction conditions according to the monitoring data, such as controlling the speed of the first drive motor 7 and the feed rate of the feed pipe, to ensure that the ammonium perchlorate reaction proceeds safely, efficiently and stably.

[0049] Electrolytic vessel 2: Serves as the site for sodium chlorate electrolysis. It is equipped with anode 4 and cathode 5. Potassium chromate is added to inhibit cathode reduction, thereby realizing the conversion of sodium chlorate to sodium perchlorate. Sodium perchlorate is generated, providing a key raw material for the ammonium perchlorate reaction. Its stable electrolysis process is the basis for the smooth progress of subsequent reactions.

[0050] Ammonium perchlorate reactor 3: This is the core container for the generation of ammonium perchlorate and subsequent reactions. Various chemical reactions take place inside, such as the reaction of sodium perchlorate with ammonia to produce ammonium perchlorate, as well as the treatment of residual substances. Through a series of reactions, ammonium perchlorate products are obtained. The structure and internal environment of the reactor provide the necessary conditions for the reaction.

[0051] Anode 4: Serves as the anode in electrolytic tank 2, participating in the electrolysis reaction of sodium chlorate and undergoing an oxidation reaction to promote the conversion of sodium chlorate into sodium perchlorate; its lower end is spiral-shaped to increase the contact area with the solution, enhance the electrolysis reaction rate, and improve the generation efficiency of sodium perchlorate.

[0052] Cathode 5: Serves as the cathode in electrolytic tank 2, working in conjunction with anode 4 to carry out the electrolysis reaction of sodium perchlorate. At the same time, potassium chromate is added to inhibit cathode reduction. The lower end is spiral-shaped to increase the contact area with the solution. It works synergistically with the anode to ensure the smooth progress of the electrolysis reaction and increase the yield of sodium perchlorate.

[0053] Fixed frame 6: Fixed inside the ammonium perchlorate reactor 3, rotatably connected to the rotating shaft 8, providing stable support for the rotating shaft 8; ensuring the stability of the rotation of the rotating shaft 8, so that the spiral stirring blades 9 can work normally, thereby ensuring that the materials in the reactor are fully mixed;

[0054] The first drive motor 7 provides power for the rotation of the spiral stirring blades 9, driving the rotating shaft 8 to rotate; it controls the rotation speed of the spiral stirring blades 9 to adjust the degree of stirring of materials in the reactor, accelerate the chemical reaction, and improve the reaction efficiency.

[0055] Rotating shaft 8: connects the first drive motor 7 and the spiral stirring blade 9, transmits power, and enables the spiral stirring blade 9 to rotate; converts the rotational motion of the first drive motor 7 into the rotation of the spiral stirring blade 9, ensuring the realization of the stirring action;

[0056] Spiral stirring blade 9: rotates inside the ammonium perchlorate reactor 3 to stir the materials, ensuring thorough mixing of the reactants, increasing the contact area, and accelerating the reaction rate; it also promotes the reaction between sodium perchlorate and ammonia and other reactants, improving the generation efficiency of ammonium perchlorate, and helps to ensure uniform reaction in subsequent reactions;

[0057] Exhaust pipe 10: Installed at the upper end of ammonium perchlorate reactor 3 to exhaust the gas generated during the reaction; maintain stable gas pressure inside the reactor, avoid safety problems caused by excessive gas pressure, and ensure that the reaction is carried out in a safe environment;

[0058] Temperature sensor 11: Real-time monitoring of temperature changes during the reaction process inside the ammonium perchlorate reactor 3, and transmitting the data to the processor inside the control box 22; providing temperature data to the control box 22 so that the processor can adjust the reaction conditions according to the temperature, such as controlling the speed of the first drive motor 7, to prevent excessive temperature from affecting reaction safety and product quality;

[0059] Oxidation-reduction potential monitoring probe 12: detects the oxidation-reduction potential of the reaction system in the ammonium perchlorate reactor 3 and transmits the data to the processor in the control box 22; helps the control box 22 understand the oxidation-reduction state of the reaction system, detects reaction abnormalities in a timely manner, provides a basis for adjusting reaction conditions, and ensures the normal progress of the reaction;

[0060] pH sensor 13: Monitors the pH of the reaction solution in the ammonium perchlorate reactor 3 and transmits the data to the processor in the control box 22; enabling the control box 22 to adjust the reaction conditions according to the pH value, such as controlling the feed rate of the feed pipe, to ensure that the reaction is carried out in a suitable pH environment and improve the product quality;

[0061] First centrifugal pump 14: Extracts the sodium perchlorate solution generated in electrolytic tank 2 and transports it to ammonium perchlorate reactor 3 through first inlet pipe 15 and first outlet pipe 16; provides key raw materials required for reaction in ammonium perchlorate reactor 3, and ensures the continuous progress of reaction;

[0062] First inlet pipe 15: connects the first centrifugal pump 14 and the electrolysis tank 2, providing a channel for extracting sodium perchlorate solution; ensuring that the first centrifugal pump 14 can smoothly extract solution from the electrolysis tank 2, and ensuring smooth raw material transportation;

[0063] First outlet pipe 16: Connects the first centrifugal pump 14 and the ammonium perchlorate reactor 3, and delivers the sodium perchlorate solution into the ammonium perchlorate reactor 3; so that the sodium perchlorate solution can be accurately delivered into the reactor, providing the material basis for the formation reaction of ammonium perchlorate;

[0064] Reaction chamber 17: It contains a storage box 23 to store substances that participate in the reaction and remove impurities (such as manganese dioxide particles), and delivers the relevant substances to the ammonium perchlorate reactor 3 through the second centrifugal pump 18; it provides a continuous supply of substances to the ammonium perchlorate reactor 3 to ensure the continuity and stability of the reaction, while the manganese dioxide inside removes impurities from hydrogen peroxide and improves the quality of the product.

[0065] Second centrifugal pump 18: draws the substances (including the components involved in the reaction and impurity removal) in reaction tank 17 and transports them to ammonium perchlorate reactor 3 through second inlet pipe 19 and second outlet pipe 20; continuously provides necessary substances to ammonium perchlorate reactor 3 to ensure the reaction continues and maintains the stability of the reaction;

[0066] Second inlet pipe 19: connects the second centrifugal pump 18 and the reaction tank 17, providing a channel for extracting substances from the reaction tank 17; ensuring that the second centrifugal pump 18 can smoothly extract substances from the reaction tank 17, thus realizing the transport of substances;

[0067] Second outlet pipe 20: Connects the second centrifugal pump 18 and the ammonium perchlorate reactor 3, and transports the material in the reaction tank 17 to the ammonium perchlorate reactor 3; so that the material in the reaction tank 17 can be accurately transported into the reactor to participate in the reaction or to carry out processes such as impurity removal.

[0068] Connecting pipe 21: Connects reaction tank 17 and ammonium perchlorate reactor 3, providing a channel for substances in reaction tank 17 to enter ammonium perchlorate reactor 3; ensuring that substances in reaction tank 17 can smoothly enter the reactor and participate in the reaction process, ensuring the continuity of the reaction;

[0069] Placement box 23: Manganese dioxide particles are placed inside, and the surface is provided with through holes so that the manganese dioxide can come into contact with hydrogen peroxide to remove impurities; thereby improving the purity of the reaction raw materials and thus improving the quality of ammonium perchlorate production.

[0070] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A monitoring device for the ammonium perchlorate reaction process, characterized in that: Includes a base (1) and a control box (22); The perchloric acid reaction assembly is set on the base (1). The perchloric acid reaction assembly includes an electrolytic tank (2), which is fixedly connected to the base (1). An ammonium perchlorate reaction vessel (3) is fixedly connected to the upper end of the base (1). A first centrifugal pump (14) is fixedly connected to the upper end of the base (1). A first water inlet pipe (15) is fixedly connected to the water inlet end of the first centrifugal pump (14). A first water outlet pipe (16) is fixedly connected to the water outlet end of the first centrifugal pump (14). The end of the first water inlet pipe (15) away from the first centrifugal pump (14) extends into the interior of the electrolysis tank (2). The end of the first water outlet pipe (16) away from the first centrifugal pump (14) extends into the interior of the ammonium perchlorate reactor (3). A temperature sensor (11), a redox potential monitoring probe (12), and a pH sensor (13) are fixedly connected to the surface of the ammonium perchlorate reactor (3). A first drive motor (7) is fixedly connected to the upper end of the ammonium perchlorate reactor (3). A rotating shaft (8) is fixedly connected to the output end of the first drive motor (7). The rotating shaft (8) is rotatably connected to the ammonium perchlorate reactor (3). The ammonium perchlorate reactor (3) is internally fixedly connected to a fixed frame (6), and the rotating shaft (8) is rotatably connected to the fixed frame (6). Two spiral stirring blades (9) with opposite spiral directions are fixedly connected to the surface of the rotating shaft (8).

2. The ammonium perchlorate reaction process monitoring device according to claim 1, characterized in that: The perchloric acid reaction assembly also includes an exhaust pipe (10), which is fixedly connected to the upper end of the ammonium perchlorate reactor (3). An anode (4) and a cathode (5) are fixedly connected inside the electrolytic tank (2). The lower ends of the anode (4) and cathode (5) are both spiral-shaped, and ceramic sleeves are installed at the positions where the anode (4) and cathode (5) contact the electrolytic tank (2).

3. The ammonium perchlorate reaction process monitoring device according to claim 1, characterized in that: The first drive motor (7), rotating shaft (8), spiral stirring blade (9), exhaust pipe (10), temperature sensor (11), redox potential monitoring probe (12), and pH sensor (13) are each arranged in two sets inside the electrolytic tank (2) and the ammonium perchlorate reactor (3).

4. The ammonium perchlorate reaction process monitoring device according to claim 1, characterized in that: The upper ends of the electrolytic tank (2) and the ammonium perchlorate reactor (3) are fixedly connected with feed pipes, and the lower ends of the electrolytic tank (2) and the ammonium perchlorate reactor (3) are fixedly connected with discharge pipes.

5. The ammonium perchlorate reaction process monitoring device according to claim 1, characterized in that: The upper end of the base (1) is fixedly connected to a reaction box (17), and a placement box (23) is fixedly connected inside the reaction box (17). The surface of the placement box (23) is provided with through holes, and manganese dioxide particles are placed inside the placement box (23).

6. The ammonium perchlorate reaction process monitoring device according to claim 5, characterized in that: The reaction chamber (17) is fixedly connected to a connecting pipe (21), and the side of the connecting pipe (21) away from the reaction chamber (17) extends into the interior of the ammonium perchlorate reactor (3).

7. The ammonium perchlorate reaction process monitoring device according to claim 5, characterized in that: The upper end of the reaction tank (17) is fixedly connected to a second centrifugal pump (18), and the water inlet end of the second centrifugal pump (18) is fixedly connected to a second water inlet pipe (19). The end of the second water inlet pipe (19) away from the second centrifugal pump (18) extends into the interior of the second water inlet pipe (19). The outlet end of the second centrifugal pump (18) is fixedly connected to a second outlet pipe (20), and the end of the second outlet pipe (20) away from the second centrifugal pump (18) extends into the interior of the ammonium perchlorate reactor (3).

8. The ammonium perchlorate reaction process monitoring device according to claim 1, characterized in that: The control box (22) is equipped with a processor that processes the temperature sensor (11), the redox potential monitoring probe (12), and the pH sensor (13).