A steel structural member shaping device with dust removal function

Abstract

The utility model discloses a steel structural member shaping device with dust removal function, including the bottom plate, the top of bottom plate is fixedly connected with the frame, the top fixed mounting of frame has extrusion forming device, and the both sides of bottom plate are fixedly installed with first electric telescopic handle through the locating plate, and the output of first electric telescopic handle is fixedly connected with the limiting plate, and the outside fixed connection of frame has dust catcher, and the top fixed mounting of dust catcher has the fan, and the air outlet end of fan is fixedly connected with the exhaust fan through the pipeline. The utility model discloses a fan with air through the exhaust fan and the exhaust gun and is blown to steel structural member, makes the dust of component surface to raise. The dust that raises falls down through the through -hole of bottom plate, and the dust cover moves under the action of motor -driven threaded rod, and the dust is sucked into dust catcher, and the air filter screen can filter dust, effectively removes the dust generated in the shaping process, improves the working environment, and protects the health of operating personnel.

Description

Technical Field

[0001] This utility model relates to the field of steel structure technology, specifically to a steel structure component shaping device with dust removal function. Background Technology

[0002] Steel structure components are prone to deformation during welding, transportation and storage, and need to be corrected and repaired using shaping devices;

[0003] However, existing shaping devices lack dust removal functionality during actual use. This causes metal debris to fall from the surface of steel structure components during shaping, which in turn affects subsequent use. Therefore, we propose a steel structure component shaping device with dust removal functionality. Utility Model Content

[0004] The purpose of this invention is to provide a steel structure component shaping device with dust removal function to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a steel structure component shaping device with dust removal function, comprising a base plate, a frame fixedly connected to the top of the base plate, an extrusion molding device fixedly installed on the top of the frame, first electric telescopic rods fixedly installed on both sides of the base plate via positioning plates, a limit plate fixedly connected to the output end of the first electric telescopic rods, a dust collector fixedly connected to the outer side of the frame, a fan fixedly installed on the top of the dust collector, an exhaust plate fixedly connected to the outlet end of the fan via a pipe, an exhaust gun fixedly connected to the inner side of the exhaust plate, a through hole opened in the middle of the base plate, an air filter screen provided in the inner cavity of the dust collector, an installation plate fixedly connected to the bottom of the base plate, a second electric telescopic rod fixedly installed on the bottom of the installation plate, a placement plate fixedly connected to the output end of the second electric telescopic rod, a motor fixedly installed on one side of the installation plate via bolts, a threaded rod fixedly connected to the output end of the motor, a dust suction hood threadedly connected to the surface of the threaded rod, and the top of the dust suction hood communicating with the bottom of the dust collector via a pipe.

[0006] Preferably, a movable door is fixedly connected to one side of the dust collector by bolts, and the movable door is a transparent structure.

[0007] Preferably, a battery box is fixedly connected to the outer side of the frame, and a storage battery is fixedly connected to the inner cavity of the battery box by bolts. A charging port is provided at the middle of one side of the battery box, and the output end of the charging port is unidirectionally electrically connected to the input end of the storage battery.

[0008] Preferably, a slide rod is fixedly connected to the inner side of the mounting plate, and the surface of the slide rod is slidably connected to the inner cavity of the dust collection hood.

[0009] Preferably, support legs are fixedly connected to both the left and right sides of the bottom of the base plate, and anti-slip pads are provided on the bottom of the support legs.

[0010] Preferably, a PLC controller is fixedly installed on the top of the outer side of the frame by bolts, and the output terminal of the PLC controller is unidirectionally electrically connected to the input terminals of the first electric telescopic rod, the fan, the second electric telescopic rod, and the motor.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. This utility model uses a fan to blow air through an exhaust plate and an exhaust gun onto the steel structure components, causing dust on the surface of the components to rise. The rising dust falls through the through holes in the base plate, and the dust collection hood moves under the action of a threaded rod driven by a motor, sucking the dust into the dust collector. The air filter can filter the dust, effectively removing the dust generated during the shaping process, improving the working environment, and protecting the health of operators.

[0013] 2. This utility model uses an extrusion molding device at the top of the frame to extrude and shape steel structural components to achieve the required shape and size, meeting engineering standards. The first electric telescopic rods on both sides of the base plate drive the limiting plate to move, which can limit and fix the steel structural components, ensuring the stability of the component position during the shaping process, improving shaping accuracy and quality. The transparent movable door on one side of the dust collector allows operators to observe the dust accumulation inside the dust collector and can be opened at any time to clean the dust collector, ensuring its normal operation. The sliding rod on the inner side of the mounting plate is slidably connected to the inner cavity of the dust collection hood, which can guide and stabilize the movement of the dust collection hood, allowing the dust collection hood to move smoothly under the drive of the threaded rod, improving the dust collection effect. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the battery structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the second electric telescopic rod of this utility model;

[0017] Figure 4 This is a schematic diagram of the threaded rod structure of this utility model.

[0018] In the diagram: 1. Base plate; 2. Limiting plate; 3. Exhaust plate; 4. Exhaust gun; 5. Frame; 6. Extrusion molding device; 7. Fan; 8. Dust collector; 9. Movable door; 10. Mounting plate; 11. Motor; 12. Positioning plate; 13. First electric telescopic rod; 14. PLC controller; 15. Battery box; 16. Battery; 17. Charging port; 18. Through hole; 19. Placement plate; 20. Second electric telescopic rod; 21. Dust hood; 22. Air filter; 23. Slide rod; 24. Threaded rod. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] The components of this application, including 1. base plate; 2. limiting plate; 3. exhaust plate; 4. exhaust gun; 5. frame; 6. extrusion molding device; 7. fan; 8. dust collector; 9. movable door; 10. mounting plate; 11. motor; 12. positioning plate; 13. first electric telescopic rod; 14. PLC controller; 15. battery box; 16. storage battery; 17. charging port; 18. through hole; 19. placement plate; 20. second electric telescopic rod; 21. dust suction hood; 22. air filter; 23. slide rod; and 24. threaded rod, are all general standard parts or parts known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods. Example 1:

[0021] Please see Figures 1-4The following technical solution is provided, specifically disclosing: a steel structure component shaping device with dust removal function, including a base plate 1, a frame 5 fixedly connected to the top of the base plate 1, an extrusion forming device 6 fixedly installed on the top of the frame 5, first electric telescopic rods 13 fixedly installed on both sides of the base plate 1 via positioning plates 12, a limit plate 2 fixedly connected to the output end of the first electric telescopic rods 13, a dust collector 8 fixedly connected to the outside of the frame 5, a fan 7 fixedly installed on the top of the dust collector 8, and an exhaust plate 3 fixedly connected to the outlet end of the fan 7 via a pipe, with a limit plate 2 fixedly connected to the inner side of the exhaust plate 3. An exhaust gun 4 is fixedly connected to the bottom plate 1. A through hole 18 is opened in the middle of the bottom plate 1. An air filter 22 is installed in the inner cavity of the dust collector 8. An installation plate 10 is fixedly connected to the bottom of the bottom plate 1. A second electric telescopic rod 20 is fixedly installed at the bottom of the installation plate 10. A placement plate 19 is fixedly connected to the output end of the second electric telescopic rod 20. A motor 11 is fixedly installed on one side of the installation plate 10 by bolts. A threaded rod 24 is fixedly connected to the output end of the motor 11. A dust suction hood 21 is threadedly connected to the surface of the threaded rod 24. The top of the dust suction hood 21 is connected to the bottom of the dust collector 8 through a pipe.

[0022] In actual use, the fan 7 blows air through the exhaust plate 3 and exhaust gun 4 onto the steel structure components, causing dust on the surface of the components to rise. The rising dust falls through the through hole 18 of the base plate 1. The dust suction hood 21 moves under the action of the threaded rod 24 driven by the motor 11, sucking the dust into the dust collector 8. The air filter 22 can filter the dust, effectively removing the dust generated during the shaping process, improving the working environment and protecting the health of the operators. Example 2:

[0023] Please see Figure 1 and Figure 2 The following technical solution is provided, specifically disclosed: A movable door 9 is fixedly connected to one side of the dust collector 8 by bolts. The movable door 9 is a transparent structure. A battery box 15 is fixedly connected to the outside of the frame 5. A storage battery 16 is fixedly connected to the inner cavity of the battery box 15 by bolts. A charging port 17 is opened at the middle of one side of the battery box 15. The output end of the charging port 17 is unidirectionally electrically connected to the input end of the storage battery 16. A sliding rod 23 is fixedly connected to the inside of the mounting plate 10. The surface of the sliding rod 23 is slidably connected to the inner cavity of the dust collection hood 21. Support legs are fixedly connected to the left and right sides of the bottom of the base plate 1, and anti-slip pads are provided at the bottom of the support legs. A PLC controller 14 is fixedly installed on the top of the outside of the frame 5 by bolts. The output end of the PLC controller 14 is unidirectionally electrically connected to the input end of the first electric telescopic rod 13, the fan 7, the second electric telescopic rod 20, and the motor 11.

[0024] In actual use, the extrusion molding device 6 at the top of the frame 5 can extrude and shape the steel structure components to achieve the required shape and size requirements, meeting engineering standards. The first electric telescopic rods 13 on both sides of the base plate 1 drive the limit plate 2 to move, which can limit and fix the steel structure components, ensuring the stability of the component position during the shaping process, improving shaping accuracy and quality. The transparent movable door 9 on one side of the dust collector 8 allows operators to observe the dust accumulation inside the dust collector 8 and can open the movable door 9 at any time to clean the dust collector 8, ensuring the normal operation of the dust collector 8. The sliding rod 23 on the inner side of the mounting plate 10 is slidably connected to the inner cavity of the dust collection hood 21, which can guide and stabilize the movement of the dust collection hood 21, allowing the dust collection hood 21 to move smoothly under the drive of the threaded rod 24, improving the dust collection effect.

[0025] In use: Extend the second electric telescopic rod 20 to lower the placement plate 19 to a suitable position and place the steel structure component on the placement plate 19. Then, extend the first electric telescopic rod 13 to move the limiting plate 2 and limit and fix the steel structure component. Start the extrusion molding device 6 to extrude and shape the limited steel structure component. Start the fan 7, which blows air through the exhaust plate 3 and exhaust gun 4 onto the steel structure component, causing dust on the surface of the component to rise. The risen dust falls through the through hole 18 of the base plate 1. At the same time, the motor 11 starts, driving the threaded rod 24 to rotate. The threaded rod 24 drives the dust suction hood 21 to move on the slide rod 23, sucking the falling dust into the dust collector 8. The air is discharged after being filtered by the air filter 22. The operator can observe the dust accumulation in the dust collector 8 through the transparent movable door 9. When there is a lot of dust, open the movable door 9 to clean the dust collector 8. Under normal circumstances, the device is powered by an external power supply, and the charging port 17 charges the battery 16. In the event of a power outage or lack of external power, battery 16 provides emergency power to all electrical equipment. Operators can set the operating parameters of the first electric telescopic mast 13, fan 7, second electric telescopic mast 20, and motor 11 via PLC controller 14. PLC controller 14 automatically controls the operation of each device according to the set parameters, realizing the automated shaping and dust removal process of the device.

[0026] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0027] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A steel structure component shaping device with dust removal function, comprising a base plate (1), characterized in that: A frame (5) is fixedly connected to the top of the base plate (1), and an extrusion molding device (6) is fixedly installed on the top of the frame (5). A first electric telescopic rod (13) is fixedly installed on both sides of the base plate (1) through a positioning plate (12). A limit plate (2) is fixedly connected to the output end of the first electric telescopic rod (13). A dust collector (8) is fixedly connected to the outside of the frame (5). A fan (7) is fixedly installed on the top of the dust collector (8). An exhaust plate (3) is fixedly connected to the air outlet of the fan (7) through a pipe. An exhaust gun (4) is fixedly connected to the inside of the exhaust plate (3). A passage is opened in the middle of the base plate (1). Hole (18), the inner cavity of the dust collector (8) is provided with an air filter (22), the bottom of the base plate (1) is fixedly connected to an installation plate (10), the bottom of the installation plate (10) is fixedly installed with a second electric telescopic rod (20), the output end of the second electric telescopic rod (20) is fixedly connected to a placement plate (19), one side of the installation plate (10) is fixedly installed with a motor (11) by bolts, the output end of the motor (11) is fixedly connected to a threaded rod (24), the surface of the threaded rod (24) is threadedly connected to a dust suction hood (21), the top of the dust suction hood (21) is connected to the bottom of the dust collector (8) through a pipe.

2. The steel structure component shaping device with dust removal function according to claim 1, characterized in that: The dust collector (8) has a movable door (9) fixedly connected to one side by bolts. The movable door (9) is a transparent structure.

3. The steel structure component shaping device with dust removal function according to claim 1, characterized in that: A battery box (15) is fixedly connected to the outside of the frame (5). A storage battery (16) is fixedly connected to the inner cavity of the battery box (15) by bolts. A charging port (17) is provided at the middle of one side of the battery box (15). The output end of the charging port (17) is unidirectionally electrically connected to the input end of the storage battery (16).

4. A steel structure component shaping device with dust removal function according to claim 1, characterized in that: A slide rod (23) is fixedly connected to the inner side of the mounting plate (10), and the surface of the slide rod (23) is slidably connected to the inner cavity of the dust collection cover (21).

5. A steel structure component shaping device with dust removal function according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected to the left and right sides, and the bottom of the support legs is provided with anti-slip pads.

6. A steel structure component shaping device with dust removal function according to claim 1, characterized in that: A PLC controller (14) is fixedly installed on the top of the outer side of the frame (5) by bolts. The output end of the PLC controller (14) is unidirectionally electrically connected to the input end of the first electric telescopic rod (13), the fan (7), the second electric telescopic rod (20), and the motor (11).

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