A wiring harness welding apparatus
By introducing an auxiliary mechanism into the wire harness welding equipment, the detachable connection and lubrication operation of the adjustment plate are realized, which solves the problem of size mismatch between the wire harness and the welding piece, and improves the applicability and operating efficiency of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGDU JINGYUE KAIBO ELECTRONICS CO LTD
- Filing Date
- 2025-05-27
- Publication Date
- 2026-06-09
AI Technical Summary
In existing wire harness welding equipment, the positioning groove and wire feeding groove of the adjustment plate are fixed in size, which causes the wire harness and welding piece to be mismatched in size and cannot be used effectively. Therefore, the entire adjustment plate needs to be replaced.
An auxiliary mechanism was designed, comprising a support column, an insertion column, a locking plate, a fixing frame, a support plate, a fixing seat, a mounting column, and a lubricating component. Through the cooperation of these components, the adjustment plate and the adjustment block can be detachably connected, and a lubricating medium can be applied when the adjustment block moves, making it convenient to replace the adjustment plate according to the wire harness size.
It enables flexible replacement of the adjustment plate and lubrication of the lead screw, adapting to the welding needs of wire harnesses of different sizes, and improving the applicability and operating efficiency of the equipment.
Smart Images

Figure CN224333746U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire harness welding equipment, and in particular to a wire harness welding equipment. Background Technology
[0002] A wire harness is typically an assembly consisting of multiple wires or cables bundled together in a specific direction and equipped with connectors or protective sleeves. Wire harnesses are usually used to connect circuits or transmit power or signals. During the processing of wire harnesses, soldering operations are usually performed, which requires the use of wire harness soldering equipment.
[0003] Application No. 202322490623.9 discloses a welding device for wire harness processing, including a wire harness welding machine. The wire harness welding machine is equipped with a welding head, and a base plate is fixedly installed on the wire harness welding machine. An adjusting plate is slidably installed on the top side of the base plate. A positioning adjustment structure is installed on the adjusting plate. The adjusting plate has multiple movable slots, and a limit structure is installed in the movable slots. Multiple cylinders are fixedly installed on one side of the adjusting plate, and a linkage structure is installed at the output end of the cylinders. The positioning adjustment structure includes two limit blocks, both of which are fixedly installed on the top side of the base plate. The same lead screw is rotatably installed on the two limit blocks. An adjusting block is threaded on the lead screw. A motor is fixedly installed at one end of the lead screw, and the motor is fixedly installed on one side of the base plate. The adjusting plate has multiple positioning slots and wire feeding slots, and the positioning slots are connected to the two movable slots.
[0004] The process involves placing welding pieces in the positioning groove on the top of the adjustment plate and placing the wire harness in the wire placement groove, thus aligning the ends of the wire harness with the welding pieces. The wire harness welding machine then drives the welding head to approach the ends of the wire harness and weld them together. However, the positioning groove and wire placement groove on the top of the adjustment plate are usually of fixed dimensions, which can lead to some wire harnesses not matching the dimensions of the welding pieces, rendering them unusable. The adjustment block and adjustment plate are integrated, which can limit the use of the wire harness welding equipment. Therefore, it is necessary to replace the adjustment plate according to the dimensions of the wire harness and the welding pieces. Utility Model Content
[0005] The purpose of this invention is to provide a wire harness welding device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a wire harness welding device, comprising:
[0007] The main body of the wire harness welding machine is equipped with a welding head.
[0008] An adjusting plate is located at the bottom of the welding head, and the top of the adjusting plate is provided with equally spaced wire-laying grooves;
[0009] A lead screw is rotatably mounted on the side of an adjusting plate, and an adjusting block is threadedly connected to the outer wall of the lead screw, the adjusting block being located on the side of the adjusting plate.
[0010] An auxiliary mechanism is located on the adjusting block and is used to separate the adjusting block from the adjusting plate and to lubricate the lead screw.
[0011] Preferably, the auxiliary mechanism includes:
[0012] A support column, which is fixedly connected to the side of the adjustment plate;
[0013] An inserting column is fixedly connected to the side of the supporting column. The side of the adjusting block is provided with an installation groove, and the inserting column is slidably inserted into the inner cavity of the installation groove.
[0014] A locking plate, which is slidably inserted into the top of the adjusting block;
[0015] A snap-fit groove is provided at the top of the insert post, and the locking plate is slidably inserted into the inner cavity of the snap-fit groove.
[0016] Preferably, the auxiliary mechanism further includes:
[0017] A fixed frame is fixedly connected to the top of the adjusting block, and the locking plate is slidably inserted into the inner cavity of the fixed frame;
[0018] A support plate, which is fixedly connected to the top of the locking plate;
[0019] An anti-detachment component is located on the fixed frame and is used to protect the support plate from detachment.
[0020] A lubricating element, which is located on a fixed frame.
[0021] Preferably, the anti-detachment component includes:
[0022] A fixing frame is fixedly connected to the side of the support plate;
[0023] A fixing seat is fixedly connected to the side of the fixing frame and is located inside the fixing frame;
[0024] The mounting post is threadedly connected to the side of the fixing frame, and the end of the mounting post is threadedly connected to the inner cavity of the fixing seat.
[0025] Preferably, the lubricant includes:
[0026] An auxiliary frame is fixedly connected to the outside of a fixed frame, and a sealing cap is inserted into the top of the auxiliary frame;
[0027] A fixing tube is fixedly inserted into the bottom of the auxiliary frame;
[0028] The sponge block has a groove on its top and is located inside the groove.
[0029] Preferably, the lubricant further includes a support rod, the end of which is fixedly connected to the auxiliary frame and the end of which is fixedly connected to the sponge block.
[0030] The technical effects and advantages of this utility model are as follows:
[0031] This utility model utilizes the cooperation of a bearing column, an insert column, a locking plate, a fixing frame, a bearing plate, a fixing bracket, a fixing seat, a mounting column, and a lubricating component. The bearing column supports the insert column, the insert column is connected to the adjusting block, the locking plate limits the relative position of the adjusting block and the insert column, and the lubricating component applies a lubricating medium to the outside of the lead screw when the adjusting block moves. This facilitates a detachable connection between the adjusting plate and the adjusting block, allowing the adjusting plate to be replaced according to the wire harness size, and also facilitates lubrication of the lead screw. Attached Figure Description
[0032] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0033] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle.
[0034] Figure 3 This is a side cross-sectional view of the adjusting block of this utility model.
[0035] In the diagram: 1. Main body of the wire harness welding machine; 2. Welding head; 3. Adjusting plate; 4. Wire feeding groove; 5. Lead screw; 6. Auxiliary mechanism; 61. Bearing column; 62. Insertion column; 63. Locking plate; 64. Fixing frame; 65. Bearing plate; 66. Fixing bracket; 67. Fixing seat; 68. Mounting column; 69. Auxiliary frame; 610. Sealing cover; 611. Fixing tube; 612. Sponge block; 613. Support rod; 7. Adjusting block. Detailed Implementation
[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0037] This utility model provides, for example Figure 1-3The image shows a wire harness welding device.
[0038] Example 1
[0039] The machine includes a main body 1, an adjusting plate 3, a lead screw 5, and an auxiliary mechanism 6. The top of the adjusting plate 3 has a positioning groove for placing welding pieces. The clamping of the welding pieces and wire harness by the adjusting plate 3 is consistent with existing technology and will not be described in detail here. The adjusting plate 3 facilitates the movement of multiple sets of wire harnesses and welding pieces for switching welding, allowing for convenient and timely replacement. The lead screw 5 facilitates the horizontal sliding of the adjusting block 7 to adjust the horizontal movement of the adjusting plate 3. A welding head 2 is installed on the main body 1 of the wire harness welding machine, which facilitates downward movement to approach the connection point between the welding piece and the wire harness. The welding operation is performed, with the welding piece placed inside the positioning groove and the wire harness placed inside the wire feeding groove 4. The movement of the welding head 2 is a standard setting of the main body 1 of the wire harness welding machine, which will not be described in detail here. The adjusting plate 3 is located at the bottom of the welding head 2, and the top of the adjusting plate 3 is provided with wire feeding grooves 4 at equal intervals. The lead screw 5 is rotatably set on the side of the adjusting plate 3. The outer wall of the lead screw 5 is threadedly connected to the adjusting block 7, which is located on the side of the adjusting plate 3. The auxiliary mechanism 6 is located on the adjusting block 7. The auxiliary mechanism 6 is used to separate the adjusting block 7 from the adjusting plate 3 and to lubricate the lead screw 5.
[0040] Furthermore, the auxiliary mechanism 6 includes a support column 61, an insertion column 62, a locking plate 63, and a snap-fit groove. The support column 61 supports the insertion column 62 and facilitates the support of the adjusting plate 3. The insertion column 62 is easy to insert into the adjusting block 7. The locking plate 63 helps to limit the relative position of the insertion column 62 and the adjusting block 7, thereby facilitating the split connection between the adjusting block 7 and the adjusting plate 3. This makes it easy to replace the adjusting plate 3 according to the size of the wire harness. Multiple adjusting plates 3 are prepared, and the internal dimensions of the positioning groove and the wire release groove 4 on them are different. The support column 61 is fixedly connected to the side of the adjusting plate 3, and the insertion column 62 is fixedly connected to the side of the support column 61. The side of the adjusting block 7 has an installation groove, and the insertion column 62 is slidably inserted into the inner cavity of the installation groove. The locking plate 63 is slidably inserted into the top of the adjusting block 7. The snap-fit groove is opened on the top of the insertion column 62, and the locking plate 63 is slidably inserted into the inner cavity of the snap-fit groove.
[0041] Furthermore, the auxiliary mechanism 6 also includes a fixed frame 64, a support plate 65, an anti-detachment component, and a lubricant. The fixed frame 64 is beneficial for supporting the support plate 65, and the support plate 65 is beneficial for driving the locking plate 63 to move, facilitating the traction operation of the locking plate 63. The fixed frame 64 is fixedly connected to the top of the adjusting block 7, and the locking plate 63 is slidably inserted into the inner cavity of the fixed frame 64. The support plate 65 is fixedly connected to the top of the locking plate 63. The anti-detachment component is located on the fixed frame 64 and is used to prevent the support plate 65 from detaching. The lubricant is located on the fixed frame 64.
[0042] Specifically, the anti-detachment component includes a fixing frame 66, a fixing seat 67, and a mounting post 68. The fixing frame 66 is L-shaped and is conducive to supporting the bearing plate 65. The fixing seat 67 is conducive to connecting with the mounting post 68, which in turn facilitates the installation and removal of the bearing plate 65 and prevents the bearing plate 65 from sliding arbitrarily. The fixing frame 66 is fixedly connected to the side of the bearing plate 65, and the fixing seat 67 is fixedly connected to the side of the fixing frame 64. The fixing seat 67 is located inside the fixing frame 66. The mounting post 68 is threadedly connected to the side of the fixing frame 66, and the end of the mounting post 68 is threadedly connected to the inner cavity of the fixing seat 67.
[0043] Specifically, the lubrication components include an auxiliary frame 69, a fixed tube 611, and a sponge block 612. The auxiliary frame 69 facilitates the storage of the lubricating medium and makes it easy to add the lubricating medium into its interior. The fixed tube 611 facilitates the flow of the lubricating medium from its interior to the sponge block 612. The sponge block 612 facilitates the absorption of the flowing lubricating oil and, when the adjusting block 7 moves, applies the lubricating medium to the exterior of the lead screw 5 for easy lubrication. The auxiliary frame 69 is fixedly connected to the exterior of the fixed frame 64. A sealing cap 610 is inserted into the top of the auxiliary frame 69 to seal the interior of the auxiliary frame 69. The fixed tube 611 is fixedly inserted into the bottom of the auxiliary frame 69. A groove is provided on the top of the adjusting block 7, and the sponge block 612 is located inside the groove.
[0044] Example 2
[0045] A wire harness welding device includes a lubricant that further includes a support rod 613, which facilitates the support of a sponge block 612 and makes it easier to use the sponge block 612. The end of the support rod 613 is fixedly connected to an auxiliary frame 69 and the end of the support rod 613 is fixedly connected to the sponge block 612.
[0046] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A wire harness welding device, characterized in that, include: The main body (1) of the wire harness welding machine is equipped with a welding head (2); Adjustment plate (3), the adjustment plate (3) is located at the bottom of welding head (2), and the top of the adjustment plate (3) is provided with wire feeding grooves (4) at equal intervals; A lead screw (5) is rotatably mounted on the side of the adjusting plate (3). An adjusting block (7) is threadedly connected to the outer wall of the lead screw (5). The adjusting block (7) is located on the side of the adjusting plate (3). An auxiliary mechanism (6) is located on an adjusting block (7). The auxiliary mechanism (6) is used to separate the adjusting block (7) from the adjusting plate (3) and to lubricate the lead screw (5).
2. The wire harness welding equipment according to claim 1, characterized in that, The auxiliary mechanism (6) includes: A support column (61) is fixedly connected to the side of the adjusting plate (3); The insert post (62) is fixedly connected to the side of the support post (61), and the side of the adjusting block (7) is provided with an installation groove. The insert post (62) is slidably inserted into the inner cavity of the installation groove. A locking plate (63) is slidably inserted into the top of the adjusting block (7); The snap-fit groove is located at the top of the insert post (62), and the locking plate (63) is slidably inserted into the inner cavity of the snap-fit groove.
3. The wire harness welding equipment according to claim 2, characterized in that, The auxiliary mechanism (6) also includes: A fixed frame (64) is fixedly connected to the top of the adjusting block (7), and the locking plate (63) is slidably inserted into the inner cavity of the fixed frame (64). A support plate (65) is fixedly connected to the top of a locking plate (63); Anti-detachment component, the anti-detachment component is located on the fixed frame (64), the anti-detachment component is used to protect the bearing plate (65) from detachment; A lubricant is located on a fixed frame (64).
4. The wire harness welding equipment according to claim 3, characterized in that, The anti-detachment component includes: A fixing frame (66) is fixedly connected to the side of the support plate (65); A fixing seat (67) is fixedly connected to the side of the fixing frame (64) and the fixing seat (67) is located inside the fixing frame (66); Mounting post (68) is threadedly connected to the side of the fixing frame (66), and the end of the mounting post (68) is threadedly connected to the inner cavity of the fixing seat (67).
5. The wire harness welding equipment according to claim 3, characterized in that, The lubricating component includes: An auxiliary frame (69) is fixedly connected to the outside of a fixed frame (64), and a sealing cap (610) is inserted into the top of the auxiliary frame (69). A fixing tube (611) is fixedly inserted into the bottom of the auxiliary frame (69); The sponge block (612) has a groove on the top of the adjusting block (7), and the sponge block (612) is located inside the groove.
6. The wire harness welding equipment according to claim 5, characterized in that, The lubricant also includes a support rod (613), the end of which is fixedly connected to the auxiliary frame (69) and the end of which is fixedly connected to the sponge block (612).