A fully automatic hydraulic press with a feeding and cleaning mechanism

Abstract

This utility model relates to the field of hydraulic press technology and provides a fully automatic hydraulic press with a feeding and cleaning mechanism. It includes a worktable, a turntable assembly on the top of the worktable, a chute assembly on one side of the turntable assembly, and a cleaning mechanism on the side of the turntable assembly away from the chute assembly. The cleaning mechanism includes a first support frame, a first motor mounted on the side wall of the first support frame, a rotating shaft mounted on the output end of the first motor, and a brush mounted on the side wall of the rotating shaft. A hydraulic assembly is also mounted on the top of the worktable, and a swing arm assembly is mounted on one side of the hydraulic assembly. The hydraulic assembly includes a second support frame, a hydraulic cylinder, a hydraulic bracket, a guide rod, and a hydraulic head. Through the coordinated work of these mechanical components, the press achieves automatic material feeding, rotation, cleaning, pressure processing, and unloading, greatly improving production efficiency and processing quality.

Description

Technical Field

[0001] This utility model relates to the field of hydraulic press technology, and more specifically, to a fully automatic hydraulic press with a feeding and cleaning mechanism. Background Technology

[0002] Fully automatic hydraulic presses are advanced pieces of equipment widely used in industrial production. Their core function is to utilize hydraulic principles to convert fluid pressure into powerful mechanical force to complete various stamping, forming, and shearing processes. Due to their high degree of automation, high precision, and high efficiency, these machines hold an extremely important position in industries such as machinery manufacturing, automotive, electronics, and aerospace.

[0003] However, traditional hydraulic presses are mainly used for material forming and pressing operations, but they are not specifically designed for material cleaning. This means that when using traditional hydraulic presses for forming or pressing, it is often necessary to manually remove impurities, dust, or foreign objects from the material surface before pressing. This not only increases the workload of operators, but also easily leads to poor product surface quality due to incomplete manual cleaning. To address this, a fully automatic hydraulic press with a feeding and cleaning mechanism is proposed to improve the existing problems. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a fully automatic hydraulic press with a feeding and cleaning mechanism.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic hydraulic press with a feeding and cleaning mechanism, comprising a worktable, a turntable assembly on the top of the worktable, a chute assembly on one side of the turntable assembly, and a cleaning mechanism on the side of the turntable assembly away from the chute assembly; the cleaning mechanism includes a first support frame, a first motor disposed on the side wall of the first support frame, a rotating shaft disposed on the output end of the first motor, and a brush disposed on the side wall of the rotating shaft; a hydraulic assembly is also disposed on the top of the worktable, and a swing arm assembly is disposed on one side of the hydraulic assembly; the hydraulic assembly includes a second support frame, a hydraulic cylinder disposed on the top of the second support frame, a hydraulic support disposed on the telescopic end of the hydraulic cylinder, guide rods symmetrically disposed on the top of the hydraulic support, and a hydraulic head disposed on the bottom of the hydraulic support; the telescopic end of the hydraulic cylinder passes through the top of the second support frame and is connected to the hydraulic support.

[0006] The present invention is further configured such that: the turntable assembly includes a drive base, a turntable disposed on the top of the drive base, and clamps evenly disposed on the top of the turntable.

[0007] The present invention is further configured such that: the chute assembly includes a chute support disposed on one side of the turntable, and a ramp disposed on the top of the chute support, the ramp being inclined downward from the top of the chute support.

[0008] The present invention is further configured such that: the brush is located on top of one set of clamps and is in contact with the material placed on the clamps, and the hydraulic head is located on top of another set of clamps.

[0009] The present invention is further configured such that: the swing arm assembly includes a first cylinder disposed on the top of the second support frame, a swing rod hinged to the telescopic end of the first cylinder, a rotating shaft connected to the end of the swing rod, a bearing seat sleeved on the outer wall of the rotating shaft, a connecting block disposed on the side wall of the rotating shaft, a lifting cylinder disposed on one side of the connecting block, and a clamping cylinder disposed on the telescopic end of the lifting cylinder.

[0010] The present invention is further configured such that: the output end of the clamping cylinder is provided with a clamping head, and one end of the lifting cylinder passes through the connecting block and is connected to the connecting block.

[0011] The present invention is further configured such that the sidewall of the clamping head has a U-shaped structure, and the clamping head is located above the landslide.

[0012] In summary, this application includes at least one of the following beneficial technical effects: through the coordinated work of various mechanical components, automatic material feeding, rotation, cleaning, pressure processing, and unloading functions are realized, which greatly improves production efficiency and processing quality. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of the fully automatic hydraulic press with a feeding and cleaning mechanism in this utility model.

[0014] Figure 2 This is a schematic diagram of the overall structure of the turntable assembly of this utility model;

[0015] Figure 3 This is a schematic diagram of the overall structure of the slide rail assembly in this utility model;

[0016] Figure 4 This is a schematic diagram of the overall structure of the cleaning mechanism in this utility model;

[0017] Figure 5 for Figure 4 Enlarged view of point A in the middle;

[0018] Figure 6 This is a schematic diagram of the overall structure of the hydraulic component in this utility model;

[0019] Figure 7 This is a schematic diagram of the overall structure of the swing arm assembly in this utility model;

[0020] Explanation of reference numerals in the attached drawings: 1. Workbench; 2. Turntable assembly; 21. Drive base; 22. Turntable; 23. Clamp; 3. Slide assembly; 31. Slide bracket; 32. Slide slope; 4. Cleaning mechanism; 41. First support frame; 42. First motor; 43. Rotating shaft; 44. Brush; 5. Hydraulic assembly; 51. Second support frame; 52. Hydraulic cylinder; 53. Hydraulic support; 54. Guide rod; 55. Hydraulic head; 6. Swing arm assembly; 61. First cylinder; 62. Bearing seat; 63. Connecting block; 64. Lifting cylinder; 65. Clamping cylinder; 66. Clamping head. Detailed Implementation

[0021] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0022] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0023] Please see Figures 1-7 The present invention provides the following technical solution:

[0024] Example 1, see Figures 1-7 A fully automatic hydraulic press with a feeding and cleaning mechanism includes a worktable 1, a turntable assembly 2 on the top of the worktable 1, a chute assembly 3 on one side of the turntable assembly 2, and a cleaning mechanism 4 on the side of the turntable assembly 2 away from the chute assembly 3. The cleaning mechanism 4 includes a first support frame 41, a first motor 42 disposed on the side wall of the first support frame 41, a rotating shaft 43 disposed on the output end of the first motor 42, and a brush 44 disposed on the side wall of the rotating shaft 43.

[0025] A hydraulic assembly 5 is also provided on the top of the workbench 1, and a swing arm assembly 6 is provided on one side of the hydraulic assembly 5.

[0026] The hydraulic assembly 5 includes a second support frame 51, a hydraulic cylinder 52 disposed on the top of the second support frame 51, a hydraulic bracket 53 disposed on the telescopic end of the hydraulic cylinder 52, guide rods 54 symmetrically disposed on the top of the hydraulic bracket 53, and a hydraulic head 55 disposed on the bottom of the hydraulic bracket 53; the telescopic end of the hydraulic cylinder 52 passes through the top of the second support frame 51 and is connected to the hydraulic bracket 53.

[0027] The workbench 1 is used to support materials and provides a stable processing base. The turntable assembly 2 can rotate automatically, allowing the materials placed on it to pass through each processing station in sequence, improving processing efficiency. The chute assembly 3 is located on one side of the turntable assembly 2 and is used to guide the materials to move along a designated path. The cleaning mechanism 4 is fixed to the workbench 1 by the first support frame 41 and is driven by the first motor 42 to rotate the brush 44 to clean the surface of the material before loading and processing, ensuring that the material surface is clean and tidy. The hydraulic assembly 5 is located on the other side of the workbench 1 and, through the second support frame 51, hydraulic cylinder 52, and hydraulic support 53, can apply pressure to the material for processing. The hydraulic head 55 is responsible for performing the specific pressing and forming operation, while the guide rod 54 ensures the stability and accuracy of the entire processing process. The swing arm assembly 6 uses the principle of linkage and lever to transfer the processed material from the clamp 23 to the slide 32, realizing the transfer of materials.

[0028] See Figures 1-7 Furthermore, the turntable assembly 2 includes a drive base 21, a turntable 22 disposed on the top of the drive base 21, and clamps 23 evenly disposed on the top of the turntable 22.

[0029] Among them, the drive base 21 is responsible for providing stable support and overall drive function, ensuring that the turntable assembly 2 can rotate smoothly and controllably. The turntable 22 is located on top of the drive base 21. As the main body of rotation, it can bear and support various clamps and equipment on the upper layer. The clamps 23 are evenly distributed on the top of the turntable 22 and are used to fix and support the workpieces that need to be processed or inspected.

[0030] See Figures 1-7 Furthermore, the chute assembly 3 includes a chute support 31 disposed on one side of the turntable 22, and a ramp 32 disposed on the top of the chute support 31, the ramp 32 tilting downward from the top of the chute support 31.

[0031] The chute assembly 3 consists of a chute support 31 and a slide ramp 32. The chute support 31 is fixed to one side of the turntable 22, providing a stable fulcrum for the slide ramp 32, ensuring that the slide ramp 32 can be reliably installed and maintain its tilted state. The slide ramp 32 slides down from the top of the chute support 31, forming a path to guide the material to slide in a specific direction. When it is necessary to transfer the material, the material is placed on the top of the slide ramp 32. Relying on its tilted design and gravity, the material automatically slides to the required position, realizing convenient and efficient material transfer.

[0032] See Figures 1-7 Furthermore, the brush 44 is located on top of one set of clamps 23 and is in contact with the material placed on the clamps 23, while the hydraulic head 55 is located on top of another set of clamps 23.

[0033] The brush 44 is located on top of a set of clamps 23 and is in direct contact with the material placed on the clamps 23. Its function is to clean the surface of the material by brushing the bristles to improve the cleanliness of the material surface. The hydraulic head 55 is located on top of another set of clamps 23. Its function is to apply pressure to the material placed on the clamps 23 to process the material.

[0034] See Figures 1-7 Furthermore, the swing arm assembly 6 includes a first cylinder 61 disposed on the top of the second support frame 51, a swing rod hinged to the telescopic end of the first cylinder 61, a rotating shaft connected to the end of the swing rod, a bearing seat 62 sleeved on the outer wall of the rotating shaft, a connecting block 63 disposed on the side wall of the rotating shaft, a lifting cylinder 64 disposed on one side of the connecting block 63, and a clamping cylinder 65 disposed on the telescopic end of the lifting cylinder 64.

[0035] The second support frame 51 provides a stable foundation support for the entire swing arm assembly. The first cylinder 61 is the key power source for driving the swing arm. The swing arm is connected to the first cylinder 61 by a hinge and can swing with the extension and retraction of the first cylinder 61. The rotating shaft is connected to the end of the swing arm and its main function is to support and transmit the swing motion, so that the entire swing arm can rotate around the rotating shaft. The bearing seat 62 is sleeved on the outer wall of the rotating shaft to reduce rotational friction and ensure smooth and low-resistance rotation of the swing arm. The connecting block 63 connects the bearing seat 62 and the lifting cylinder 64, thereby driving the lifting cylinder 64 to move. The extension and retraction end of the lifting cylinder 64 is connected to the clamping cylinder 65, which can drive the clamping cylinder 65 to move up and down in the vertical direction.

[0036] See Figures 1-7 Furthermore, the output end of the clamping cylinder 65 is provided with a clamping head 66, and one end of the lifting cylinder 64 passes through the connecting block 63 and is connected to the connecting block 63.

[0037] The main function of the clamping cylinder 65 is to provide clamping force, and the clamping head 66 at its output end enables precise gripping and positioning of the material. The lifting cylinder 64 is responsible for driving the clamping cylinder 65 to move up and down, thereby driving the clamping head 66 and the material it clamps to move vertically up and down.

[0038] See Figures 1-7 Furthermore, the sidewall of the clamping head 66 has a U-shaped structure, and the clamping head 66 is located above the landslide 32.

[0039] The clamping head 66 has a U-shaped sidewall structure, which can effectively provide stable enclosure and support around the part to be clamped, ensuring the tightness and reliability of the clamping. The clamping head 66 is installed above the landslide 32. When operation is required, it can release the clamped material above the landslide 32, and then the material will move smoothly along the surface of the landslide 32.

[0040] When a hydraulic press is needed to process materials, the entire process is as follows:

[0041] First, the robotic arm places the material to be processed on the clamp 23 opposite to the hydraulic component 5. Then, the drive base 21 starts to work, driving the turntable 22 to rotate 90 degrees clockwise. The material also rotates 90 degrees, thus being successfully transferred to the area where the cleaning mechanism 4 is located and comes into contact with the brush 44.

[0042] At the same time, the first motor 42 starts and its output end begins to rotate, thereby driving the brush 44 to rotate together to thoroughly and meticulously clean the material surface. After the material surface is cleaned, the drive base 21 starts again and continues to drive the turntable 22 to rotate 90 degrees clockwise, transferring the material to the area where the hydraulic component 5 is located.

[0043] At this time, the top of the material is directly facing the hydraulic head 55, and the hydraulic cylinder 52 is then activated. Its telescopic end begins to extend, driving the hydraulic head 55 to move smoothly downward until it is in close contact with the material and applies sufficient pressure to process the material. After the material processing is completed, the drive base 21 is temporarily in a waiting state until the next material completes the cleaning process.

[0044] Next, the drive base 21 starts again, and the drive turntable 22 rotates 90 degrees clockwise, transferring the material to the vicinity of the chute assembly 3 and the swing arm assembly 6. At this time, the first cylinder 61 starts first, and its output end extends, driving the swing arm to move. The swing arm swings as the first cylinder 61 extends, and the rotating shaft transmits the swing motion, so that the entire swing arm can rotate smoothly around the rotating shaft. The bearing seat 62 rotates accordingly, and the connecting block 63 also rotates accordingly. The connecting block 63 drives the lifting cylinder 64 to rotate, thereby driving the lifting cylinder 64 to move smoothly and gradually approach the material until it is directly above the material.

[0045] Next, the lifting cylinder 64 is activated, and its telescopic end extends, driving the clamping cylinder 65 and the clamping head 66 to move smoothly downward until the clamping head 66 approaches the material. Then, the clamping cylinder 65 is activated, and its output end extends, so that the clamping head 66 fits against the side wall of the material. Then, its output end retracts appropriately, thereby firmly realizing the clamping action.

[0046] After clamping is completed, the first cylinder 61 starts again, and drives the clamping head 66 and the material clamped in the clamping head 66 to move smoothly away from the turntable 22 and up to the top of the slide 32. At this time, the clamping cylinder 65 starts again, and its output end extends to smoothly put down the material in the clamping head 66, successfully completing the unloading operation. In this way, the entire automatic hydraulic processing process is successfully completed.

[0047] In summary, this hydraulic press, through the coordinated work of its various mechanical components, achieves functions such as automatic material feeding, rotation, cleaning, pressure processing, and unloading, greatly improving production efficiency and processing quality.

[0048] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

Claims

1. A full-automatic hydraulic press with a feeding cleaning mechanism, characterized in that: include, A workbench (1) is provided with a turntable assembly (2) on its top. A slide rail assembly (3) is provided on one side of the turntable assembly (2). A cleaning mechanism (4) is provided on the side of the turntable assembly (2) away from the slide rail assembly (3). The cleaning mechanism (4) includes a first support frame (41), a first motor (42) provided on the side wall of the first support frame (41), a rotating shaft (43) provided on the output end of the first motor (42), and a brush (44) provided on the side wall of the rotating shaft (43). The top of the workbench (1) is also provided with a hydraulic assembly (5), and a swing arm assembly (6) is provided on one side of the hydraulic assembly (5). The hydraulic assembly (5) includes a second support frame (51), a hydraulic cylinder (52) disposed on the top of the second support frame (51), a hydraulic bracket (53) disposed on the telescopic end of the hydraulic cylinder (52), guide rods (54) symmetrically disposed on the top of the hydraulic bracket (53), and a hydraulic head (55) disposed on the bottom of the hydraulic bracket (53); the telescopic end of the hydraulic cylinder (52) passes through the top of the second support frame (51) and is connected to the hydraulic bracket (53).

2. The full-automatic hydraulic press with the upper feeding cleaning mechanism according to claim 1, characterized in that: The turntable assembly (2) includes a drive base (21), a turntable (22) disposed on the top of the drive base (21), and clamps (23) evenly disposed on the top of the turntable (22).

3. The full-automatic hydraulic press with the upper feeding cleaning mechanism according to claim 2, characterized in that: The chute assembly (3) includes a chute support (31) disposed on one side of the turntable (22) and a slope (32) disposed on the top of the chute support (31), the slope (32) tilting downward from the top of the chute support (31).

4. The full-automatic hydraulic machine with the upper material loading cleaning mechanism according to claim 2, characterized in that: The brush (44) is located on top of one set of clamps (23) and in contact with the material placed on the clamps (23), while the hydraulic head (55) is located on top of another set of clamps (23).

5. The full-automatic hydraulic press with the upper feeding cleaning mechanism according to claim 1, characterized in that: The swing arm assembly (6) includes a first cylinder (61) disposed on the top of the second support frame (51), a swing rod hinged to the telescopic end of the first cylinder (61), a rotating shaft connected to the end of the swing rod, a bearing seat (62) sleeved on the outer wall of the rotating shaft, a connecting block (63) disposed on the side wall of the rotating shaft, a lifting cylinder (64) disposed on one side of the connecting block (63), and a clamping cylinder (65) disposed on the telescopic end of the lifting cylinder (64).

6. The full-automatic hydraulic machine with the upper material loading cleaning mechanism according to claim 5, characterized in that: The output end of the clamping cylinder (65) is provided with a clamping head (66), and one end of the lifting cylinder (64) passes through the connecting block (63) and is connected to the connecting block (63).

7. The full-automatic hydraulic machine with the upper material loading cleaning mechanism according to claim 6, characterized in that: The sidewall of the clamping head (66) has a U-shaped structure, and the clamping head (66) is located above the landslide (32).

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