A smart screen modular assembly production line
By installing negative pressure fans and cleaning components on the production line, and using motor-driven rollers and gear systems to clean dust from the screen panels, the problem of dust adsorption on the screen panel surface is solved, achieving a highly efficient cleaning effect and improving the cleanliness and assembly accuracy of the production line.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI HUICHI PHOTOELECTRIC TECH CO LTD
- Filing Date
- 2025-08-15
- Publication Date
- 2026-06-09
AI Technical Summary
Existing screen assembly lines tend to attract dust on the surface of screen panels during transport, and this dust cannot be cleaned in a timely manner, leading to deviations in the bonding accuracy of product modules during subsequent production processes.
It adopts a negative pressure fan and cleaning components, which include a motor, a rotating shaft, a rotating roller, a water-absorbing pad, gears, a water tank, and a water-dipping roller. The motor drives the rotating roller and gears to rotate, so that the water-absorbing pad absorbs clean water from the water tank on the water-dipping roller, cleaning the dust on the surface of the screen panel, and handling excess water through a guide plate and a storage bin.
It effectively cleans dust from the screen panel surface, ensuring a clean panel surface and avoiding deviations in module bonding accuracy caused by dust, thereby improving the cleanliness of the production line and the quality of assembly.
Smart Images

Figure CN224336372U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of smart screen production, and more specifically, to a modular assembly production line for smart screens. Background Technology
[0002] The modular assembly production line for smart screens is based on the concept of "modular design." It breaks down the core functions of smart screens (such as smart TVs, commercial interactive screens, and industrial monitoring screens) into independent modules (such as display modules, motherboard modules, and audio modules), and achieves efficient assembly through standardized and automated processes. Its core is to improve production efficiency, flexibility, and quality control through a collaborative process of "module prefabrication - final assembly and integration - intelligent testing."
[0003] In existing screen assembly lines, dust easily adheres to the screen panels during transport due to static electricity and other factors. Furthermore, the production lines cannot promptly clean this dust, leading to deviations in module bonding accuracy during subsequent production. Solving these problems has become a pressing issue for those skilled in the art. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a modular assembly production line for smart screens, which aims to solve the problem that existing production lines cannot clean the dust adsorbed on the screen surface.
[0005] This utility model is implemented as follows:
[0006] This utility model provides a modular assembly production line for smart screens, including a production line conveyor belt one, a housing, a negative pressure fan, a production line assembly machine, and a production line conveyor belt two. The housing is installed on the surface of the production line conveyor belt one, the negative pressure fan is fixedly connected to the top of the housing, the production line assembly machine is located on the right side of the production line conveyor belt one, the production line conveyor belt two is located on the right side of the production line assembly machine, a cleaning component is provided above the production line conveyor belt one, and auxiliary components are provided on the surface of the housing.
[0007] The cleaning assembly includes a motor, a rotating shaft, a rotating roller, a water-absorbing pad, a first gear, a second gear, a water tank, and a water-dipping roller. The motor is fixedly connected to the outer wall surface of the housing, the rotating shaft is disposed on the inner surface of the housing, the rotating roller is fixedly connected to the surface of the rotating shaft, the water-absorbing pad is fixedly connected to the surface of the rotating roller, the first gear is fixedly connected to the outer wall of the rotating shaft, the second gear is disposed inside the housing, the water tank is fixedly connected to the inner surface of the housing, and the water-dipping roller is disposed inside the water tank.
[0008] Preferably, one end of the rotating shaft passes through the outer casing and is rotatably connected to the outer casing, and the other end of the rotating shaft is connected to the output end of the motor.
[0009] By adopting the above technical solution, after the motor starts, it can drive the rotating roller and gear one to rotate through the rotating shaft.
[0010] Preferably, gear one meshes with gear two, and a water inlet pipe is fixedly connected to the top of the water tank. One end of the water inlet pipe passes through the outer shell and extends to the outside of the outer shell.
[0011] By adopting the above technical solution, when gear one rotates, it will drive gear two to rotate, and the water tank can be filled with clean water through the water inlet pipe.
[0012] Preferably, both ends of the water-dipping roller penetrate the water tank and extend to the outside of the water tank. The water-dipping roller is rotatably connected to the water tank. Both ends of the water-dipping roller are fixedly connected to the second gear. The bottom surface of the water-dipping roller extends to the bottom of the water tank and contacts the top surface of the water-absorbing pad.
[0013] By adopting the above technical solution, when the second gear rotates, it can drive the water-dipping roller to rotate inside the water tank. The clean water inside the water tank will be carried out by the rotating water-dipping roller and absorbed by the water-absorbing pad.
[0014] Preferably, the auxiliary components include a guide plate, a guide rail, a storage compartment, a rotating plate, a retaining frame, and a bent rod. The guide plate is fixedly connected to the inner wall surface of the outer casing, the guide rail is fixedly connected to the inner wall surface of the outer casing, the storage compartment is disposed inside the outer casing, the rotating plate is mounted on the surface of the outer casing, the retaining frame is fixedly connected to the surface of the rotating plate, and the bent rod is disposed on the top of the retaining frame.
[0015] Preferably, one side of the guide plate applies pressure to the surface of the absorbent pad, the storage compartment is located on the surface of the guide rail and is slidably connected to the guide rail, and one side of the guide plate is located above the storage compartment.
[0016] By adopting the above technical solution, when the absorbent pad rotates, the guide plate can drain the excess water inside the absorbent pad, the storage bin can slide inside the guide rail, and the guide rail can support the storage bin. The clean water drained by the guide plate can flow into the storage bin for storage.
[0017] Preferably, one side of the rotating plate abuts against the outer wall of the storage compartment, the card frames are distributed on the surface of the rotating plate and the surface of the outer shell, and the bent rod is slidably connected to the card frames.
[0018] By adopting the above technical solution, the rotating plate can limit the storage bin and ensure its stability. The two ends of the bent rod can be installed inside the frame by sliding, thereby limiting the rotation plate.
[0019] The beneficial effects of this utility model are:
[0020] 1. Start the motor. The motor drives the rotating roller and gear one to rotate through the rotating shaft. This causes the absorbent pad to rotate under the drive of the rotating roller, and the wet roller to rotate under the drive of gear one and gear two. At this time, the clean water inside the water tank will be absorbed on the surface of the wet roller and move with the rotation of the wet roller until it is absorbed by the absorbent pad. At the same time, the wet absorbent pad will clean the screen panel conveyed on the conveyor belt, ensuring the cleanliness of the screen panel surface. This solves the problem that existing production lines cannot clean the dust adsorbed on the surface of the screen panel.
[0021] 2. When the absorbent pad rotates, one side of the guide plate will squeeze the absorbent pad, causing excess water inside the absorbent pad to be discharged under the squeezing action of the guide plate and transported to the inside of the storage compartment through the guide plate. This prevents excessive water inside the absorbent pad from causing too much water to accumulate on the screen panel when cleaning it. Attached Figure Description
[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0023] Figure 1 This is a partial schematic diagram of the overall structure of a modular assembly production line for smart screens provided by an embodiment of this utility model;
[0024] Figure 2 This is a schematic diagram of the internal side of the outer shell structure of a modular assembly production line for a smart screen, provided by an embodiment of this utility model.
[0025] Figure 3 This is a schematic diagram of an auxiliary component structure for a modular assembly production line for a smart screen, provided by an embodiment of this utility model.
[0026] Figure 4 This is a utility model Figure 3 Enlarged schematic diagram of the structure at point A in the middle;
[0027] Figure 5 This is a partial schematic diagram of the inner side of the outer shell structure of a modular assembly production line for a smart screen, provided by an embodiment of this utility model.
[0028] In the diagram: 1. Production line conveyor belt one; 2. Outer casing; 3. Negative pressure fan; 4. Cleaning components; 401. Motor; 402. Rotating shaft; 403. Rotating roller; 404. Water-absorbing pad; 405. Gear one; 406. Gear two; 407. Water tank; 4071. Water inlet pipe; 408. Wet roller; 5. Auxiliary components; 501. Guide plate; 502. Guide rail; 503. Storage bin; 504. Rotating plate; 505. Frame; 506. Bending rod; 6. Production line assembly machine; 7. Production line conveyor belt two. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0030] Reference Figures 1-5 A modular assembly production line for smart screens includes a production line conveyor belt 1, a housing 2, a negative pressure fan 3, a production line assembly machine 6, and a production line conveyor belt 7. The housing 2 is installed on the surface of the production line conveyor belt 1, the negative pressure fan 3 is fixedly connected to the top of the housing 2, the production line assembly machine 6 is located on the right side of the production line conveyor belt 1, the production line conveyor belt 7 is located on the right side of the production line assembly machine 6, a cleaning component 4 is provided above the production line conveyor belt 1, and an auxiliary component 5 is provided on the surface of the housing 2.
[0031] Cleaning component 4 includes a motor 401, a rotating shaft 402, a rotating roller 403, a water-absorbing pad 404, a first gear 405, a second gear 406, a water tank 407, and a wet roller 408. The motor 401 is fixedly connected to the outer wall surface of the housing 2. The rotating shaft 402 is located on the inner surface of the housing 2, with one end penetrating the housing 2 and rotatably connected to it. One end of the rotating shaft 402 is connected to the output end of the motor 401. The rotating roller 403 is fixedly connected to the surface of the rotating shaft 402. The water-absorbing pad 404 is fixedly connected to the surface of the rotating roller 403. The first gear 405 is fixedly connected to the outer wall of the rotating shaft 402. After the motor 401 starts, it can drive the rotating roller 403 and the first gear 405 to rotate via the rotating shaft 402. The second gear 406 is located inside the housing 2, and the first gear 405 meshes with the second gear 406. When the first gear 405 rotates, it drives the second gear 406 to rotate. The water tank 407 is fixedly connected to the inner surface of the outer shell 2. A water inlet pipe 4071 is fixedly connected to the top of the water tank 407. One end of the water inlet pipe 4071 passes through the outer shell 2 and extends to the outside of the outer shell 2. The water tank 407 can be filled with clean water through the water inlet pipe 4071. The water-dipping roller 408 is set inside the water tank 407. Both ends of the water-dipping roller 408 pass through the water tank 407 and extend to the outside of the water tank 407. The water-dipping roller 408 is rotatably connected to the water tank 407. Both ends of the water-dipping roller 408 are fixedly connected to the gear 2 406. When the gear 2 406 rotates, it can drive the water-dipping roller 408 to rotate inside the water tank 407. The bottom surface of the water-dipping roller 408 extends to the bottom of the water tank 407 and contacts the top surface of the water-absorbing pad 404. The clean water inside the water tank 407 will be carried out by the rotating water-dipping roller 408 and absorbed by the water-absorbing pad 404.
[0032] When motor 401 is started, it drives roller 403 and gear 405 to rotate via shaft 402. This causes absorbent pad 404 to rotate under the drive of roller 403, and wet roller 408 to rotate under the drive of gear 405 and gear 406. At this time, the clean water inside water tank 407 will be absorbed onto the surface of wet roller 408 and move with the rotation of wet roller 408 until it is absorbed by absorbent pad 404. At the same time, the wet absorbent pad 404 will clean the screen panel conveyed on the conveyor belt, ensuring the cleanliness of the screen panel surface. This solves the problem that existing production lines cannot clean the dust adsorbed on the surface of the screen panel.
[0033] Auxiliary component 5 includes a guide plate 501, a guide rail 502, a storage bin 503, a rotating plate 504, a retaining frame 505, and a bent rod 506. The guide plate 501 is fixedly connected to the inner wall surface of the outer casing 2. One side of the guide plate 501 applies pressure to the surface of the absorbent pad 404. When the absorbent pad 404 rotates, the guide plate 501 can discharge excess water from the absorbent pad 404. The guide rail 502 is fixedly connected to the inner wall surface of the outer casing 2. The storage bin 503 is disposed inside the outer casing 2, located on the surface of the guide rail 502, and slidably connected to the guide rail 502. The storage bin 503 can slide inside the guide rail 502, and the guide rail 502 can support the storage bin 503. The guide plate 501... One side is located above the storage chamber 503. The clean water discharged by the guide plate 501 can flow into the storage chamber 503 for storage. The rotating plate 504 is installed on the surface of the outer shell 2. One side of the rotating plate 504 abuts against the outer wall of the storage chamber 503. The rotating plate 504 can limit the storage chamber 503 and ensure its stability. The frame 505 is fixedly connected to the surface of the rotating plate 504. The frame 505 is distributed on the surface of the rotating plate 504 and the surface of the outer shell 2. The bent rod 506 is set on the top of the frame 505. The bent rod 506 is slidably connected to the frame 505. The two ends of the bent rod 506 can be installed inside the frame 505 by sliding, thereby limiting the rotation plate 504.
[0034] When the absorbent pad 404 rotates, one side of the guide plate 501 will squeeze the absorbent pad 404, causing excess water inside the absorbent pad 404 to be discharged under the squeezing action of the guide plate 501, and then transported to the inside of the storage chamber 503 through the guide plate 501. This prevents excessive water inside the absorbent pad 404 from causing excessive water accumulation on the screen panel when cleaning it.
[0035] The working principle of this modular assembly production line for smart screens is as follows: The screen panel is placed on the surface of the conveyor belt, and the conveyor belt is started, so that the screen panel is transported under the action of the conveyor belt and moved into the interior of the outer casing 2. The motor 401 is started, and the motor 401 drives the rotating roller 403 and the gear 405 to rotate through the rotating shaft 402. When the rotating roller 403 rotates, it drives the water-absorbing pad 404 to rotate. When the gear 405 rotates, it drives the water-dipping roller 408 to rotate through the gear 406. The water-dipping roller 408 carries the clean water from the water tank 407 out and is absorbed by the water-absorbing pad 404. At the same time, after absorbing the clean water, the water-absorbing pad 404 cleans the surface of the conveyed screen panel. The cleaned screen panel is then conveyed into the assembly machine for assembly. After assembly, it is sent out by the conveyor belt.
[0036] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A modular assembly production line for a smart screen, comprising a production line conveyor belt one (1), a housing (2), a negative pressure fan (3), a production line assembly machine (6), and a production line conveyor belt two (7), wherein the housing (2) is mounted on the surface of the production line conveyor belt one (1), the negative pressure fan (3) is fixedly connected to the top of the housing (2), the production line assembly machine (6) is located on the right side of the production line conveyor belt one (1), and the production line conveyor belt two (7) is located on the right side of the production line assembly machine (6), characterized in that: A cleaning component (4) is provided above the conveyor belt (1) of the production line, and an auxiliary component (5) is provided on the surface of the outer shell (2). The cleaning assembly (4) includes a motor (401), a rotating shaft (402), a rotating roller (403), a water-absorbing pad (404), a gear one (405), a gear two (406), a water tank (407), and a water-dipping roller (408). The motor (401) is fixedly connected to the outer wall surface of the outer shell (2). The rotating shaft (402) is located on the inner surface of the outer shell (2). The rotating roller (403) is fixedly connected to the surface of the rotating shaft (402). The water-absorbing pad (404) is fixedly connected to the surface of the rotating roller (403). The gear one (405) is fixedly connected to the outer wall of the rotating shaft (402). The gear two (406) is located inside the outer shell (2). The water tank (407) is fixedly connected to the inner surface of the outer shell (2). The water-dipping roller (408) is located inside the water tank (407).
2. The modular assembly production line for a smart screen according to claim 1, characterized in that: One end of the rotating shaft (402) passes through the outer shell (2) and is rotatably connected to the outer shell (2). One end of the rotating shaft (402) is connected to the output end of the motor (401).
3. The modular assembly production line for a smart screen according to claim 2, characterized in that: The gear one (405) meshes with the gear two (406), and the top of the water tank (407) is fixedly connected to the water inlet pipe (4071). One end of the water inlet pipe (4071) passes through the outer shell (2) and extends to the outside of the outer shell (2).
4. The modular assembly production line for a smart screen according to claim 3, characterized in that: Both ends of the water-dipping roller (408) penetrate the water tank (407) and extend to the outside of the water tank (407). The water-dipping roller (408) is rotatably connected to the water tank (407). Both ends of the water-dipping roller (408) are fixedly connected to the gear two (406). The bottom surface of the water-dipping roller (408) extends to the bottom of the water tank (407) and contacts the top surface of the water-absorbing pad (404).
5. A modular assembly production line for a smart screen according to claim 4, characterized in that: The auxiliary component (5) includes a flow guide plate (501), a guide rail (502), a storage compartment (503), a rotating plate (504), a frame (505), and a bent rod (506). The flow guide plate (501) is fixedly connected to the inner wall surface of the outer shell (2). The guide rail (502) is fixedly connected to the inner wall surface of the outer shell (2). The storage compartment (503) is located inside the outer shell (2). The rotating plate (504) is installed on the surface of the outer shell (2). The frame (505) is fixedly connected to the surface of the rotating plate (504). The bent rod (506) is located on the top of the frame (505).
6. A modular assembly production line for a smart screen according to claim 5, characterized in that: The guide plate (501) applies pressure to the surface of the absorbent pad (404) on one side. The storage bin (503) is located on the surface of the guide rail (502) and is slidably connected to the guide rail (502). One side of the guide plate (501) is located above the storage bin (503).
7. A modular assembly production line for a smart screen according to claim 6, characterized in that: One side of the rotating plate (504) abuts against the outer wall of the storage compartment (503), the card frame (505) is distributed on the surface of the rotating plate (504) and the surface of the outer shell (2), and the bent rod (506) is slidably connected to the card frame (505).