Split back haul roller carrier

By designing a split return idler frame, and adopting a detachable frame body and sliding sleeve structure, the problems of dangerous and inefficient replacement of traditional idler frames are solved, and safe and efficient idler replacement is achieved.

CN224336449UActive Publication Date: 2026-06-09LIAONING XINRUI PRECISION MASCH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LIAONING XINRUI PRECISION MASCH CO LTD
Filing Date
2025-08-11
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Traditional idler roller frames are integral beam support structures, which result in a high risk factor and low efficiency when replacing idler rollers, making it difficult to replace them efficiently.

Method used

Design a split return roller carrier, including a detachable carrier body and a sliding sleeve structure, which allows the rollers to be separated and replaced without damaging the conveyor belt.

Benefits of technology

This reduces the risks and increases the efficiency of idler replacement, minimizes damage to the conveyor belt, and achieves safe and efficient idler replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is specifically related to a split type return roller frame, which is characterized in that: a first sleeve and a second sleeve are respectively sleeved on the outer ends of a slide block, so that the first sleeve and the second sleeve can slide along the length direction of the slide block to form a separable pull-out frame body; a first inclined roller and a horizontal roller are fixed to the first sleeve based on a fixed connecting piece, and a second inclined roller is fixed to the second sleeve based on a fixed connecting piece; two fixed cross beams are respectively detachably connected with the first sleeve and the second sleeve; based on the above, after the fixed cross beam on the side of the first sleeve and the threaded locking of the preset position are released, the first inclined roller and the horizontal roller can be extended to the outside until they are separated from the conveying belt, so that the replacement efficiency of the rollers is improved; after the fixed cross beam on the side of the second sleeve and the threaded locking of the preset position are released, the second inclined roller can be extended to the outside until it is separated from the conveying belt, so that the replacement efficiency of the rollers is improved.
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Description

Technical Field

[0001] This utility model relates to the field of conveying equipment technology, and in particular to a split-type return roller frame. Background Technology

[0002] Currently, roller conveyor lines are often used in logistics transfer, production line connection and warehousing systems to transport goods; roller conveyor lines are composed of core components such as idlers, idler frames and conveyor belts;

[0003] Since idlers are consumable parts, they usually need to be replaced after a period of use. However, traditional idler frames are integral beam support structures, which cause the upper surface of the idler to be in close contact with the conveyor belt, and the idler is crushed by the conveyor belt from below. Under these conditions, replacing the idler requires the use of large tools or equipment to pry up the conveyor belt to create the space needed to replace the idler. The aforementioned operation is not only dangerous, but also difficult and inefficient.

[0004] To solve the aforementioned technical problems, it is urgent to propose a split-type return roller frame. Summary of the Invention

[0005] In view of the above-mentioned shortcomings and deficiencies of the prior art, this utility model provides a split return idler frame, which solves the technical problem of "how to efficiently replace idlers while reducing the risk of operation" in the existing idler frames of roller conveyor lines.

[0006] To achieve the above objectives, the main technical solutions adopted by this utility model include:

[0007] This utility model provides a split return roller frame, specifically including a fixed crossbeam assembly connected to the main frame of the belt conveyor and a bracket body detachably disposed on the top of the fixed crossbeam assembly;

[0008] The bracket body includes a slide, a first sleeve, a second sleeve, an end fixing bracket, a central fixing bracket, and a roller assembly;

[0009] The first sleeve and the second sleeve are respectively fitted onto the outer ends of the slide block, and the first sleeve and the second sleeve can slide along the length direction of the slide block to form a separable pull-out frame body;

[0010] The first sleeve has a first end and a second end, the second sleeve has a third end and a fourth end, and there are two end fixing brackets, one end fixing bracket is disposed at the first end of the first sleeve and the other end fixing bracket is disposed at the fourth end of the second sleeve;

[0011] The central fixing frame includes a first split bracket disposed at the second end of the first sleeve and a second split bracket disposed at the third end of the second sleeve.

[0012] The roller assembly includes a first roller component and a second roller component. One end of the first roller component is connected to the top of one of the end fixing brackets, and the other end of the first roller component is connected to the first split bracket. One end of the second roller is connected to the top of another end fixing bracket, and the other end of the second roller is connected to the second split bracket.

[0013] Optionally, the length ratio of the first sleeve to the second sleeve is 2:1.

[0014] Optionally, the first roller assembly includes a first inclined roller and a horizontal roller, and the second roller assembly includes a second inclined roller;

[0015] The first inclined roller is mounted on the first sleeve via a fixed end bracket and a connecting bracket on one side. The horizontal roller is mounted on the first sleeve via the other side of the connecting bracket and a first split bracket. The second inclined roller is mounted on the second sleeve via a second split bracket and a fixed end bracket on the other side.

[0016] Optionally, the connecting bracket includes an integrally formed first connecting piece and a second connecting piece;

[0017] The first connecting piece is in an inclined state and is connected to one end of the first inclined roller, while the second connecting piece is connected to one end of the horizontal roller.

[0018] Optionally, it may also include a limiting component, which includes a first limiting member, a second limiting member, and a third limiting member;

[0019] The first limiting member and the second limiting member are located at both ends of the slide, and the third limiting member is located at two-thirds of the position of the slide.

[0020] Optionally, the fixed crossbeam assembly includes two fixed crossbeams, which are detachably connected to the first sleeve and the second sleeve, respectively.

[0021] The beneficial effects of this application are as follows:

[0022] In this application, by respectively fitting the first sleeve and the second sleeve onto the outer ends of the slide, the following conditions are met: the first sleeve and the second sleeve can slide along the length direction of the slide to form a separable pull-out frame body; the first inclined roller and the horizontal roller are fixed above the first sleeve based on a fixed connector, and the second inclined roller is fixed above the second sleeve based on a fixed connector; two fixed crossbeams are detachably connected to the first sleeve and the second sleeve respectively.

[0023] Based on the aforementioned structure, after releasing the threaded lock between the fixed crossbeam located on one side of the first sleeve and the preset position, the first inclined roller and the horizontal roller can be extended outward until they are separated from the conveyor belt, thereby reducing damage to the conveyor belt and improving the roller replacement efficiency; after releasing the threaded lock between the fixed crossbeam located on one side of the second sleeve and the preset position, the second inclined roller can be extended outward until it is separated from the conveyor belt, thereby reducing damage to the conveyor belt and improving the roller replacement efficiency. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of a conventional idler frame structure provided in one embodiment of the present invention;

[0025] Figure 2 A schematic diagram of a split return roller frame structure provided in one embodiment of this utility model;

[0026] Figure 3 A schematic diagram of a split return roller frame structure provided in one embodiment of this utility model;

[0027] Figures 1 to 3 The component designations correspond as follows:

[0028] 1. Slide ram; 2. First sleeve; 3. Second sleeve; 4. End fixing bracket; 5. First split bracket; 6. Second split bracket; 7. First inclined roller; 8. Horizontal roller; 9. Second inclined roller; 10. Connecting bracket; 11. First connecting piece; 12. Second connecting piece; 13. First limiting member; 14. Second limiting member; 15. Third limiting member; 16. Fixed crossbeam; 17. Fixed rod. Detailed Implementation

[0029] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0030] To better understand the above technical solutions, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that the present invention can be understood more clearly and thoroughly, and that the scope of the present invention can be fully conveyed to those skilled in the art. Example

[0031] For traditional idler frames, their structure is usually as follows: Figure 1 As shown, the idler roller includes: a first inclined roller 7, a horizontal roller 8, and a second inclined roller 9; the first inclined roller 7, the horizontal roller 8, and the second inclined roller 9 are fixedly installed on a fixed rod 17, and fixed crossbeams 16 are fixed at both ends of the bottom of the fixed rod 17. Because the upper surface of the idler roller is in close contact with the conveyor belt, under these conditions, replacing the idler roller requires the use of relatively large tools or equipment to pry up the conveyor belt to obtain the space needed for replacement; the aforementioned operation is not only highly dangerous but also difficult and inefficient.

[0032] This embodiment provides a split return idler frame. Specifically, the return idler frame includes a fixed crossbeam assembly connected to the main frame of the belt conveyor and a bracket body detachably disposed on the top of the fixed crossbeam assembly.

[0033] In this embodiment, as Figure 2 As shown, the main body of the bracket includes a slide 1, a first sleeve 2, a second sleeve 3, an end fixing bracket 4, a central fixing bracket, and a roller assembly;

[0034] In this embodiment, as Figure 2 As shown, the first sleeve 2 and the second sleeve 3 are respectively fitted onto the outer ends of the slide 1, and the first sleeve 2 and the second sleeve 3 can slide along the length direction of the slide 1 to form a separable pull-out frame body.

[0035] In this embodiment, as Figure 2 As shown, the first sleeve 2 has a first end and a second end, the second sleeve 3 has a third end and a fourth end, and there are two end fixing brackets 4, one end fixing bracket 4 is disposed at the first end of the first sleeve 2, and the other end fixing bracket 4 is disposed at the fourth end of the second sleeve 3.

[0036] In this embodiment, as Figure 2 As shown, the central fixing frame includes a first split bracket 5 disposed at the second end of the first sleeve 2 and a second split bracket 6 disposed at the third end of the second sleeve 3;

[0037] In this embodiment, as Figure 2As shown, the roller assembly includes a first roller component and a second roller component. One end of the first roller component is connected to the top of one of the end fixing brackets 4, and the other end of the first roller component is connected to the first split bracket 5. One end of the second roller is connected to the top of another of the end fixing brackets 4, and the other end of the second roller is connected to the second split bracket 6.

[0038] In this embodiment, as Figure 2 As shown in this embodiment, preferably, the length ratio of the first sleeve 2 to the second sleeve 3 is 2:1.

[0039] In this embodiment, as Figure 2 As shown, the first roller assembly includes a first inclined roller 7 and a horizontal roller 8, and the second roller assembly includes a second inclined roller 9;

[0040] In this embodiment, as Figure 2 As shown, the first inclined roller 7 is mounted on the first sleeve 2 via one end fixing bracket 4 and one side of the connecting bracket 10, the horizontal roller 8 is mounted on the first sleeve 2 via the other side of the connecting bracket 10 and the first split bracket 5, and the second inclined roller 9 is mounted on the second sleeve 3 via the second split bracket 6 and the other end fixing bracket 4.

[0041] In this embodiment, as Figure 2 As shown, the connecting bracket 10 includes an integrally formed first connecting piece 11 and a second connecting piece 12;

[0042] In this embodiment, combined with Figure 2 and Figure 3 The first connecting piece 11 is in an inclined state and is connected to one end of the first inclined roller 7, and the second connecting piece 12 is connected to one end of the horizontal roller 8.

[0043] In this embodiment, as Figure 2 As shown, the return idler frame also includes a limiting assembly, which includes a first limiting member 13, a second limiting member 14 and a third limiting member 15;

[0044] In this embodiment, as Figure 2 As shown, the first limiting member 13 and the second limiting member 14 are located at both ends of the slide 1, and the third limiting member 15 is located at two-thirds of the position of the slide 1.

[0045] In this embodiment, as Figure 2 As shown, the fixed crossbeam assembly includes two fixed crossbeams 16, which are detachably connected to the first sleeve 2 and the second sleeve 3, respectively.

[0046] In this embodiment, it should be noted that the fixed crossbeam 16 has a threaded fixing hole; the fixed crossbeam 16 is fixed at a preset position based on the threaded fixing hole.

[0047] Regarding the split return roller frame described in the aforementioned embodiment one, in this application, by respectively fitting the first sleeve 2 and the second sleeve 3 onto the outer ends of the slide ram 1, the following conditions are met: the first sleeve 2 and the second sleeve 3 can slide along the length direction of the slide ram 1 to form a separable pull-out frame body; the first inclined roller 7 and the horizontal roller 8 are fixed above the first sleeve 2 based on a fixed connector, and the second inclined roller 9 is fixed above the second sleeve 3 based on a fixed connector; the two fixed crossbeams 16 are detachably connected to the first sleeve 2 and the second sleeve 3 respectively;

[0048] Based on the aforementioned structure, after releasing the threaded lock between the fixed crossbeam 16 located on one side of the first sleeve 2 and the preset position, the first inclined roller 7 and the horizontal roller 8 can be extended outward until they are disengaged from the conveyor belt, thereby improving the replacement efficiency of the rollers; after releasing the threaded lock between the fixed crossbeam 16 located on one side of the second sleeve 3 and the preset position, the second inclined roller 9 can be extended outward until it is disengaged from the conveyor belt, thereby improving the replacement efficiency of the rollers.

[0049] It should be noted that any reference numerals placed between parentheses in the claims should not be construed as limiting the claims. The word "comprising" does not exclude the presence of components or steps not listed in the claims. The words "a" or "an" preceding a component do not exclude the presence of a plurality of such components. The use of the terms first, second, third, etc., is for convenience only and does not indicate any order. These terms can be understood as part of the component names.

[0050] Furthermore, it should be noted that in the description of this specification, the terms "one embodiment," "some embodiments," "embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples. Furthermore, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0051] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning of the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the claims should be interpreted to include both the preferred embodiments and all changes and modifications falling within the scope of the present invention.

[0052] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, then this utility model should also include these modifications and variations.

Claims

1. A split-type return roller frame, characterized in that: It includes a fixed crossbeam assembly connected to the main frame of the belt conveyor and a bracket body detachably disposed on the top of the fixed crossbeam assembly; The bracket body includes a slide, a first sleeve, a second sleeve, an end fixing bracket, a central fixing bracket, and a roller assembly; The first sleeve and the second sleeve are respectively fitted onto the outer ends of the slide block, and the first sleeve and the second sleeve can slide along the length direction of the slide block to form a separable pull-out frame body; The first sleeve has a first end and a second end, the second sleeve has a third end and a fourth end, and there are two end fixing brackets, one end fixing bracket is disposed at the first end of the first sleeve and the other end fixing bracket is disposed at the fourth end of the second sleeve; The central fixing frame includes a first split bracket disposed at the second end of the first sleeve and a second split bracket disposed at the third end of the second sleeve. The roller assembly includes a first roller component and a second roller component. One end of the first roller component is connected to the top of one of the end fixing brackets, and the other end of the first roller component is connected to the first split bracket. One end of the second roller is connected to the top of another end fixing bracket, and the other end of the second roller is connected to the second split bracket.

2. The roller frame according to claim 1, characterized in that: The length ratio of the first sleeve to the second sleeve is 2:

1.

3. The roller frame according to claim 2, characterized in that: The first roller assembly includes a first inclined roller and a horizontal roller, and the second roller assembly includes a second inclined roller; The first inclined roller is mounted on the first sleeve via a fixed end bracket and a connecting bracket on one side. The horizontal roller is mounted on the first sleeve via the other side of the connecting bracket and a first split bracket. The second inclined roller is mounted on the second sleeve via a second split bracket and a fixed end bracket on the other side.

4. The roller frame according to claim 3, characterized in that: The connecting bracket includes an integrally formed first connecting piece and a second connecting piece; The first connecting piece is in an inclined state and is connected to one end of the first inclined roller, while the second connecting piece is connected to one end of the horizontal roller.

5. The roller frame according to claim 4, characterized in that: It also includes a limiting component, which includes a first limiting member, a second limiting member, and a third limiting member; The first limiting member and the second limiting member are located at both ends of the slide, and the third limiting member is located at two-thirds of the position of the slide.

6. The idler frame according to claim 4, characterized in that: The fixed crossbeam assembly includes two fixed crossbeams, which are detachably connected to the first sleeve and the second sleeve, respectively.