A copper wire vertical winding integrated device
By introducing a spacing adjustment component and a take-up component into the copper wire vertical winding integrated equipment, the problems of copper wire deviation and irregular winding caused by the inability to adjust the winding drum spacing are solved, thereby improving winding quality and efficiency and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU YEYE AUTOMATION TECH CO LTD
- Filing Date
- 2025-06-19
- Publication Date
- 2026-06-09
AI Technical Summary
Existing copper wire vertical winding equipment cannot adjust the winding drum spacing, which makes the copper wire prone to deviation and irregular winding during the winding process, affecting winding quality and efficiency, increasing production costs and reducing product performance stability.
A copper wire vertical winding integrated device was designed, including a spacing adjustment component and a take-up component. The winding drum spacing is adjusted by a drive mechanism to avoid copper wire deviation and irregular winding, and to facilitate unloading.
It achieves regularity and positioning of copper wire during the winding process, avoiding deviation and irregular entanglement, improving winding quality and efficiency, and reducing production costs and the frequency of equipment downtime for adjustment.
Smart Images
Figure CN224336893U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of copper wire vertical winding technology, specifically a copper wire vertical winding integrated device. Background Technology
[0002] Copper wire, as an extremely important conductive material, plays an indispensable role in many fields of modern industry and daily life. Copper wire vertical winding equipment, as a key piece of equipment to realize specific winding methods of copper wire, has a wide and important application in many fields.
[0003] In practical applications, existing copper wire vertical winding integrated equipment cannot adjust the winding drum spacing. Different specifications of products have different requirements for the winding drum spacing during the winding process, and the fixed spacing of the winding drum cannot be adjusted according to actual production needs.
[0004] During the winding process, this defect can easily cause the copper wire to deviate or become irregularly wound, which not only seriously affects the quality and efficiency of winding, but may also increase production costs and reduce production efficiency due to frequent equipment downtime for adjustments.
[0005] Meanwhile, irregular winding can also lead to unstable performance of subsequent products, failing to meet high-quality production requirements and affecting the quality of copper wire products.
[0006] Therefore, a copper wire vertical winding integrated device is proposed to address the above problems. Utility Model Content
[0007] To address the problems mentioned in the background art, this utility model provides a copper wire vertical winding integrated device, which has the advantage of being able to adjust the spacing of the winding drum during the winding process, thereby avoiding issues such as misalignment and irregular winding of the copper wire during winding.
[0008] To achieve the above objectives, this utility model provides the following technical solution: a copper wire vertical winding integrated device, including a vertical winding table, a vertical winding mechanism installed on the upper surface of the vertical winding table, and a spacing adjustment component installed on the surface of the vertical winding table;
[0009] The spacing adjustment assembly includes a sleeve rod. The upper end face of the vertical winding mechanism is equipped with the sleeve rod. A vertical winding cylinder is engaged inside the sleeve rod. A spacing disk is provided on the upper surface of the sleeve rod. The spacing disk is slidably connected to the surface of the vertical winding cylinder. A first hinge seat is symmetrically installed on the surface of the spacing disk. A second hinge seat is slidably connected in a groove opened on the surface of the vertical winding platform. A push rod is installed between the first hinge seat and the second hinge seat. A drive mechanism is installed on the surface of the vertical winding platform. A retraction assembly is installed on the surface of the spacing disk.
[0010] Preferably, a bolt is threaded into the threaded hole on the surface of the sleeve rod, one end of the bolt passing through the sleeve rod and threaded into the threaded hole on the surface of the vertical winding cylinder.
[0011] Preferably, the driving mechanism includes a bidirectional lead screw, and the two hinge seats are connected by a common threaded bidirectional lead screw. Both ends of the bidirectional lead screw pass through the hinge seats and are rotatably connected in a groove opened on the surface of the vertical winding platform. A drive motor is installed on one side surface of the vertical winding platform, and the output end of the drive motor passes through the vertical winding platform and is connected to one end of the bidirectional lead screw.
[0012] Preferably, a guide rod is slidably connected between the two hinge seats, and both ends of the guide rod pass through the hinge seats and are installed in a groove opened on the surface of the vertical rotating platform.
[0013] Preferably, the take-up and take-off assembly includes a take-up and take-off plate one, which is engaged in a groove on the surface of the spacing disk. A symmetrically slidably connected inclined block one is slidably connected in a slot on the surface of the spacing disk. An inclined block two is attached between the two inclined blocks one. The inclined block one is inserted into a slot on the surface of the take-up and take-off plate one. A connecting rod is slidably connected in a through hole on the surface of the spacing disk. One end of the connecting rod passes through the spacing disk and is connected to the inclined block two. A take-up and take-off plate two is engaged in a groove on the surface of the vertical winding platform. The vertical winding cylinder is rotatably connected inside the take-up and take-off plate two.
[0014] Preferably, a limiting plate is installed on the bottom surface of the inclined block one, and a limiting groove adapted to the limiting plate is opened inside the spacing disk. The limiting plate is slidably connected in this limiting groove, and a limiting rod is slidably connected between the two limiting plates. Both ends of the limiting rod pass through the limiting plate and are installed in the limiting groove opened inside the spacing disk.
[0015] Preferably, a return spring is symmetrically sleeved on the surface of the limiting rod, one end of the return spring is connected to the limiting rod, and the other end of the return spring is installed in a limiting groove opened inside the spacing plate.
[0016] Preferably, a second return spring is sleeved on the surface of the connecting rod, one end of the second return spring is connected to the second inclined block, and the other end of the second return spring is installed in a slot opened on the surface of the spacing disk.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0018] 1. This utility model, by setting a spacing adjustment component, can regulate and limit the copper wire during the winding process, and avoid the copper wire from deviating or becoming irregularly entangled during the winding process, which seriously affects the quality and efficiency of the winding.
[0019] 2. This utility model, by setting up a take-up and release component, can facilitate the unloading of the copper wire after winding, allowing the vertical winding drum to detach from the device, and can also secure the wound copper wire. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the outer side of the clamping mechanism of this utility model;
[0022] Figure 3 This is a schematic diagram of the internal structure of the stabilizing plate of this utility model;
[0023] Figure 4 This is a schematic diagram of the internal structure of the stabilizing plate of this utility model;
[0024] Figure 5 This is a schematic diagram of the outer side of the lifting mechanism of this utility model.
[0025] In the diagram: 1. Vertical winding platform; 12. Vertical winding mechanism; 2. Spacing adjustment assembly; 21. Sleeve rod; 22. Vertical winding cylinder; 23. Spacing disc; 24. Hinge seat one; 25. Hinge seat two; 26. Push rod; 27. Drive mechanism; 2701. Bidirectional lead screw; 2702. Drive motor; 2703. Guide rod; 28. Bolt; 3. Retraction assembly; 31. Retraction plate one; 32. Inclined block one; 33. Inclined block two; 34. Connecting rod; 35. Retraction plate two; 36. Limiting plate; 37. Limiting rod; 38. Return spring one; 39. Return spring two. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] like Figures 1 to 5 As shown, this utility model provides a copper wire vertical winding integrated device, including a vertical winding table 1, a vertical winding mechanism 12 installed on the upper surface of the vertical winding table 1, and a spacing adjustment component 2 installed on the surface of the vertical winding table 1.
[0028] The spacing adjustment component 2 includes a sleeve rod 21. The sleeve rod 21 is installed on the upper end face of the vertical winding mechanism 12. The vertical winding cylinder 22 is snapped into the inside of the sleeve rod 21. A spacing disk 23 is provided on the upper surface of the sleeve rod 21. The spacing disk 23 is slidably connected to the surface of the vertical winding cylinder 22. A hinge seat 1 24 is symmetrically installed on the surface of the spacing disk 23. A hinge seat 25 is slidably connected in the groove opened on the surface of the vertical winding table 1. A push rod 26 is installed between the hinge seat 1 24 and the hinge seat 25. A drive mechanism 27 is installed on the surface of the vertical winding table 1. A take-up component 3 is installed on the surface of the spacing disk 23. This enables the regularization and limiting of the copper wire during the winding process, avoiding deviation and irregular winding of the copper wire during the winding process, which seriously affects the quality and efficiency of the winding.
[0029] Specifically, a bolt 28 is threaded into the threaded hole on the surface of the sleeve rod 21. One end of the bolt 28 passes through the sleeve rod 21 and is threaded into the threaded hole on the surface of the vertical winding cylinder 22, thereby enabling the vertical winding cylinder 22 to be stabilized in position.
[0030] like Figures 1 to 5 As shown, the drive mechanism 27 includes a bidirectional lead screw 2701. The bidirectional lead screw 2701 is threadedly connected between two hinge seats 25. Both ends of the bidirectional lead screw 2701 pass through the hinge seats 25 and are rotatably connected in a groove opened on the surface of the vertical winding table 1. A drive motor 2702 is installed on one side surface of the vertical winding table 1. The output end of the drive motor 2702 passes through the vertical winding table 1 and is connected to one end of the bidirectional lead screw 2701, which facilitates the operator to drive the device and further improves the device's performance.
[0031] Furthermore, a guide rod 2703 is slidably connected between the two hinge seats 25. Both ends of the guide rod 2703 pass through the hinge seats 25 and are installed in the grooves opened on the surface of the vertical rotating platform 1, thereby guiding the movement of the hinge seats 25.
[0032] like Figures 1 to 5 As shown, the take-up assembly 3 includes a take-up plate 31. The take-up plate 31 is engaged in a groove on the surface of the spacing disk 23. Inclined blocks 32 are symmetrically slidably connected in a slot on the surface of the spacing disk 23. An inclined block 33 is attached between the two inclined blocks 32. The inclined blocks 32 are inserted into slots on the surface of the take-up plate 31. A connecting rod 34 is slidably connected in a through hole on the surface of the spacing disk 23. One end of the connecting rod 34 passes through the spacing disk 23 and is connected to the inclined block 33. A take-up plate 35 is engaged in a slot on the surface of the vertical winding table 1. The vertical winding cylinder 22 is rotatably connected inside the take-up plate 35, which facilitates the unloading of the wound copper wire, allowing the vertical winding cylinder 22 to detach from the device and enabling the wound copper wire to be tightened.
[0033] It is worth noting that a limiting plate 36 is installed on the bottom surface of the inclined block 32, and a limiting groove adapted to the limiting plate 36 is opened inside the spacing disk 23. The limiting plate 36 is slidably connected in this limiting groove, and a limiting rod 37 is slidably connected between the two limiting plates 36. Both ends of the limiting rod 37 pass through the limiting plate 36 and are installed in the limiting groove opened inside the spacing disk 23, so that the movement position of the inclined block 32 can be limited.
[0034] like Figures 1 to 5 As shown, a return spring 38 is symmetrically sleeved on the surface of the limiting rod 37. One end of the return spring 38 is connected to the limiting rod 37, and the other end of the return spring 38 is installed in the limiting groove opened inside the spacing disk 23, which can reset the position of the inclined block 32.
[0035] It is worth emphasizing that a return spring 39 is fitted on the surface of the connecting rod 34. One end of the return spring 39 is connected to the inclined block 33, and the other end of the return spring 39 is installed in the slot opened on the surface of the spacing plate 23, which makes it convenient for operators to use and to fix the retractable plate 31.
[0036] Among them, the structure of the vertical winding mechanism 12 is existing technology; at the same time, this utility model also includes power supply, controller and switch, etc., which are not the main technical points of this patent. Their working principle is already known technology, and the appropriate model is selected according to actual use.
[0037] Working principle and process: First, the take-up plate 2 35 is inserted into the slot on the surface of the vertical winding table 1. The vertical winding cylinder 22 is rotatably connected in the take-up plate 2 35 to provide support for subsequent winding. Then, the vertical winding cylinder 22 is inserted into the sleeve rod 21. By rotating the bolt 28, one end of it passes through the threaded hole on the surface of the sleeve rod 21 and is screwed into the corresponding threaded hole of the vertical winding cylinder 22, thereby firmly installing the vertical winding cylinder 22 on the sleeve rod 21. The copper wire to be wound is wound on the surface of the vertical winding cylinder 22.
[0038] Then start the vertical winding mechanism 12, which drives the vertical winding cylinder 22 to rotate and begin the winding process of the copper wire;
[0039] When it is necessary to straighten the wound copper wire, first turn on the drive motor 2702. The output end of the drive motor 2702 drives the bidirectional lead screw 2701 to rotate. Since the two hinge seats 25 are respectively connected to the reverse threaded sections at both ends of the bidirectional lead screw 2701, and the hinge seats 25 can slide in the groove on the surface of the vertical winding table 1, and the guide rod 2703 provides sliding guidance for the hinge seats 25, when the bidirectional lead screw 2701 rotates, the two hinge seats 25 will slide towards or away from each other along the guide rod 2703. When the hinge seats 25 slide, the push rod 26 pushes the hinge seat 24, which in turn drives the spacing disk 23 to slide up and down on the surface of the vertical winding cylinder 22, thereby adjusting the spacing of the vertical winding cylinder 22. This allows the spacing disk 23 to push the copper wire to straighten, preventing the copper wire from running off course or becoming irregularly entangled during the winding process.
[0040] After the winding is completed, pull the connecting rod 34 to compress the second return spring 39. The connecting rod 34 drives the second inclined block 33 to move in the empty groove on the surface of the spacing disk 23. Since the first inclined block 32 is separated from the second inclined block 33, the first inclined block 32 is then subjected to the elastic force of the first return spring 38. The two first inclined blocks 32 slide closer to each other. The limiting plate 36 slides along the limiting rod 37, so that the first inclined block 32 disengages from the slot on the surface of the first retraction plate 31. At this time, the first retraction plate 31 can be taken out from the groove on the surface of the spacing disk 23.
[0041] When the retractor plate 31 is installed, it is inserted into the spacing plate 23. Then the connecting rod 34 is released, and the elastic force of the reset spring 39 drives the inclined block 33 to reset. Since the inclined block 32 and the inclined block 33 are in contact, the inclined block 33 continuously squeezes the inclined block 32, which causes the inclined block 32 to be inserted into the slot opened on the surface of the retractor plate 31.
[0042] At this point, the take-up plate 31 is in contact with the bottom of the copper wire. Then, the bolt 28 is turned to disengage it from the sleeve 21. The bolt 28 is then screwed into the pre-set threaded hole on the surface of the take-up plate 31, so that the take-up plate 31 and the vertical winding cylinder 22 are connected by the bolt 28. The surface of the vertical winding cylinder 22 is evenly provided with multiple threaded holes for positioning according to the different positions of the take-up plate 31. The position of the take-up plate 31 is then fixed. Then, the take-up plate 35, which is locked in the vertical winding platform 1, is pulled out, so that the take-up plate 35 is separated from the vertical winding cylinder 22, thereby separating the vertical winding cylinder 22 from the device for subsequent operations.
[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A copper wire vertical winding integrated device, comprising a vertical winding table (1), characterized in that: The upper surface of the vertical winding platform (1) is equipped with a vertical winding mechanism (12), and the surface of the vertical winding platform (1) is equipped with a spacing adjustment component (2); The spacing adjustment component (2) includes a sleeve rod (21). The upper end face of the vertical winding mechanism (12) is equipped with the sleeve rod (21). The vertical winding cylinder (22) is snapped into the inside of the sleeve rod (21). A spacing disk (23) is provided on the upper surface of the sleeve rod (21). The spacing disk (23) is slidably connected to the surface of the vertical winding cylinder (22). A hinge seat one (24) is symmetrically installed on the surface of the spacing disk (23). A hinge seat two (25) is slidably connected in the groove opened on the surface of the vertical winding platform (1). A push rod (26) is installed between the hinge seat one (24) and the hinge seat two (25). A drive mechanism (27) is installed on the surface of the vertical winding platform (1). A take-up component (3) is installed on the surface of the spacing disk (23).
2. The copper wire vertical winding integrated device according to claim 1, characterized in that: A bolt (28) is threaded into the threaded hole on the surface of the sleeve rod (21). One end of the bolt (28) passes through the sleeve rod (21) and is threaded into the threaded hole on the surface of the vertical winding cylinder (22).
3. The copper wire vertical winding integrated device according to claim 1, characterized in that: The drive mechanism (27) includes a bidirectional lead screw (2701). The two hinge seats (25) are connected by a common threaded connection of the bidirectional lead screw (2701). Both ends of the bidirectional lead screw (2701) pass through the hinge seats (25) and are rotatably connected in a groove opened on the surface of the vertical winding platform (1). A drive motor (2702) is installed on one side surface of the vertical winding platform (1). The output end of the drive motor (2702) passes through the vertical winding platform (1) and is connected to one end of the bidirectional lead screw (2701).
4. The copper wire vertical winding integrated device according to claim 1, characterized in that: A guide rod (2703) is slidably connected between the two hinge seats (25). Both ends of the guide rod (2703) pass through the hinge seats (25) and are installed in the groove opened on the surface of the vertical winding platform (1).
5. The copper wire vertical winding integrated device according to claim 1, characterized in that: The receiving and separating assembly (3) includes a receiving plate one (31), which is engaged in a groove on the surface of the spacing disk (23). An inclined block one (32) is symmetrically slidably connected in a slot on the surface of the spacing disk (23). An inclined block two (33) is attached between the two inclined blocks one (32). The inclined block one (32) is inserted into a slot on the surface of the receiving plate one (31). A connecting rod (34) is slidably connected in a through hole on the surface of the spacing disk (23). One end of the connecting rod (34) passes through the spacing disk (23) and is connected to the inclined block two (33). A receiving plate two (35) is engaged in a slot on the surface of the vertical winding platform (1). The vertical winding cylinder (22) is rotatably connected inside the receiving plate two (35).
6. The copper wire vertical winding integrated device according to claim 5, characterized in that: A limiting plate (36) is installed on the bottom surface of the inclined block (32). A limiting groove adapted to the limiting plate (36) is opened inside the spacing disk (23). The limiting plate (36) is slidably connected in this limiting groove. A limiting rod (37) is slidably connected between the two limiting plates (36). Both ends of the limiting rod (37) pass through the limiting plate (36) and are installed in the limiting groove opened inside the spacing disk (23).
7. The copper wire vertical winding integrated device according to claim 6, characterized in that: The surface of the limiting rod (37) is symmetrically fitted with a return spring (38). One end of the return spring (38) is connected to the limiting rod (37), and the other end of the return spring (38) is installed in the limiting groove opened inside the spacing disk (23).
8. The copper wire vertical winding integrated device according to claim 7, characterized in that: A second return spring (39) is sleeved on the surface of the connecting rod (34). One end of the second return spring (39) is connected to the second inclined block (33), and the other end of the second return spring (39) is installed in a slot opened on the surface of the spacing disk (23).