A prefabricated block mold for a rear wall distribution box
By designing prefabricated block molds for post-construction wall distribution boxes, the problems of low construction efficiency and poor positioning accuracy were solved, achieving efficient and precise prefabrication of distribution boxes, reducing damage to the wall during construction, and adapting to the needs of wall construction of different sizes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-28
- Publication Date
- 2026-06-12
AI Technical Summary
Traditional construction methods for installing electrical distribution boxes on masonry walls have problems such as low construction efficiency, poor positioning accuracy, easy damage to masonry structures, and large deviations in hole dimensions, leading to potential quality risks.
The precast block mold for the distribution box is adopted. The precast block casting chamber of the distribution box is formed by the combination of the base plate, the surrounding plate and the stop block. Combined with the fixing mechanism, the adjusting rod and the snap-fit mechanism, the prefabrication and size adjustment of the distribution box notch can be realized to meet the needs of different wall blocks.
It improves construction efficiency, reduces damage to the wall from mechanical vibration, ensures the accuracy of hole dimensions, avoids potential quality problems, and adapts to the needs of different sized masonry blocks.
Smart Images

Figure CN224348033U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of prefabrication mold technology, specifically to a prefabrication block mold for a post-construction wall distribution box. Background Technology
[0002] Post-construction walls, a common secondary structure construction technique in modern architecture, refer to non-load-bearing walls that are built after the main frame structure is completed. They are usually constructed using materials such as aerated concrete blocks and lightweight partition boards. In building electrical engineering, distribution boxes are important nodes for power distribution. When installing distribution boxes on post-construction walls, it is often necessary to reserve an opening for the distribution box to be installed in the later wall.
[0003] Traditional construction methods typically involve on-site cutting and grooving or pre-drilling holes, which can lead to low construction efficiency, poor positioning accuracy, and damage to masonry structures. Furthermore, manually drilled holes can have large size deviations, which can easily cause quality issues such as hollow areas and cracks around the distribution box after installation. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a precast block mold for post-construction wall distribution boxes, which solves the problems of complex and inefficient slotting construction of post-construction wall distribution boxes.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a precast block mold for a post-construction wall distribution box, comprising a base plate and surrounding plates, wherein the surrounding plates are disposed on the upper surface of the base plate and there are four of them, and the four surrounding plates together with the base plate form a rectangular frame with an opening at the top.
[0006] The upper surface of the base plate is provided with a fixing mechanism to fix the position of the enclosure;
[0007] A support frame is fixedly connected to the upper surface of the base plate. An adjusting rod is threadedly connected to the top of the support frame. A connecting seat is rotatably connected to the bottom of the adjusting rod. A stop block is connected to the lower surface of the connecting seat through a snap-fit mechanism. A release template is detachably connected to the perimeter of the stop block. The bottom surface of the stop block is spaced apart from the upper surface of the base plate.
[0008] The stop block is located in the middle of the rectangular frame to form a precast concrete chamber for the distribution box between the rectangular frame and the stop block.
[0009] Optionally, the fixing mechanism includes a fixing plate, threaded rods, and a push plate. The fixing plate is fixedly connected to the upper surface of the base plate. There are four threaded rods, which are respectively threaded to the middle of the fixing plate and the support frame. The push plate is rotatably disposed at one end of the threaded rods and fits against the outer surface of the enclosure.
[0010] Optionally, one end of the enclosure can be detachably connected to a connecting plate for connecting adjacent enclosures.
[0011] Optionally, the upper surface of the base plate is provided with multiple scales for adjusting the position of the enclosure.
[0012] Optionally, the snap-fit mechanism includes an arc-shaped groove and a connecting buckle. The arc-shaped groove is formed on the upper surface of the stop block, and the connecting buckle is fixedly connected to the lower surface of the connecting seat. The connecting buckle snaps into the arc-shaped groove to fix the connecting seat and the stop block.
[0013] Optionally, the bottom of the stop block is provided with a positioning groove, and the bottom of the stripping template near the stop block is provided with a positioning block that matches the positioning groove. The positioning block engages with the positioning groove to fix the stripping template to the outer wall of the stop block.
[0014] Optionally, a lever is rotatably connected to the upper surface of the ejector plate, and one side of the lever is attached to the upper surface of the stop block to fix the ejector plate.
[0015] This utility model provides a precast block mold for a post-construction electrical distribution box, which has the following advantages:
[0016] This utility model provides a precast block mold for a post-construction wall distribution box. Through the cooperation of a base plate and a surrounding plate, a casting cavity is formed, allowing for the casting of the post-construction wall blocks. A stop block positioned above directly creates a notch for installing the distribution box during casting. Multiple post-construction wall blocks can be pre-cast, improving construction efficiency and avoiding the need for grooving with an electric hammer, thus reducing mechanical vibration damage to the wall. Furthermore, a fixing mechanism on the outside of the surrounding plate allows for adjustment of the plate's position, thereby adjusting the size of the cavity to cast different sized blocks, adapting to varying post-construction wall block sizes and construction batches. A support frame, adjusting rod, and locking mechanism allow for adjustment of the stop block's depth within the surrounding plate, thus adjusting the depth of the holes within the wall blocks. The locking mechanism also allows for the replacement of the stop block's dimensions, adjusting the size of the holes within the wall blocks to meet different needs in various situations. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a side sectional view of the structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the structure of this utility model after it has been unfolded from the template;
[0020] Figure 4 This is a schematic diagram of the structure of the enclosure panel after it is unfolded.
[0021] In the diagram: 1. Base plate; 2. Enclosure plate; 3. Support frame; 4. Adjusting rod; 5. Connecting seat; 6. Stop block; 7. Release plate; 8. Fixing plate; 9. Threaded rod; 10. Push plate; 11. Connecting plate; 12. Scale; 13. Arc groove; 14. Connecting buckle; 15. Positioning groove; 16. Positioning block; 17. Paddle. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0023] Please see Figures 1 to 4 This utility model provides a technical solution: a precast block mold for a post-construction wall distribution box, including a base plate 1 and a surrounding plate 2. The surrounding plate 2 is provided on the upper surface of the base plate 1 and there are four of them. The four surrounding plates 2 and the base plate 1 together form a rectangular frame with an opening at the top.
[0024] The upper surface of the base plate 1 is provided with a fixing mechanism to fix the position of the enclosure 2;
[0025] A support frame 3 is fixedly connected to the upper surface of the base plate 1. An adjusting rod 4 is threadedly connected to the top of the support frame 3. A connecting seat 5 is rotatably connected to the bottom of the adjusting rod 4. A stop block 6 is connected to the lower surface of the connecting seat 5 through a snap-fit mechanism. A stripping template 7 is detachably connected around the stop block 6. The bottom surface of the stop block 6 is spaced apart from the upper surface of the base plate 1.
[0026] The stop block 6 is located in the middle of the rectangular frame to form a precast concrete chamber for the distribution box between the rectangular frame and the stop block 6.
[0027] The base plate 1 is placed on the ground, and the base plate 1 and four surrounding plates 2 form a rectangle. The position of the surrounding plates 2 can be adjusted by adjusting the fixing mechanism, thereby adjusting the size of the rectangle enclosed by the surrounding plates 2. During pouring, it can be adjusted according to the size of the bricks used for the post-construction wall. The pouring operation can be carried out in the factory, shortening the time required for the post-construction wall. The adjusting rod 4 adjusts the height of the stop block 6. The stop block 6 is located in the middle of the surrounding plate 2. During pouring, the position covered by the stop block 6 can form a cavity, thereby installing the distribution box. The stop block 6 is detachably set at the bottom of the adjusting rod 4 and can be replaced for different needs to pour cavities of different sizes for installing the distribution box. The demolding formwork 7 is detachably set around the stop block 6. During demolding, the stop block 6 can be pulled out first, and then the demolding formwork 7 can be removed from the poured post-construction wall bricks for easy demolding. The horizontal bar at the top of the support frame 3 is fixed to the vertical bar with bolts. When the pouring size is large, the horizontal bar can be removed to prevent the horizontal bar from blocking the pouring block from being removed.
[0028] In this embodiment, as a preferred solution, the fixing mechanism includes a fixing plate 8, threaded rods 9, and a push plate 10. The fixing plate 8 is fixedly connected to the upper surface of the base plate 1. There are four threaded rods 9, which are respectively threadedly connected to the middle of the fixing plate 8 and the support frame 3. The push plate 10 is rotatably disposed at one end of the threaded rods 9 and fits against the outer surface of the enclosure 2. One end of the enclosure 2 is detachably connected to a connecting plate 11 for connecting adjacent enclosures 2. The upper surface of the base plate 1 is provided with multiple scales 12 for adjusting the position of the enclosure 2.
[0029] The push plate 10 rests against the outside of the enclosure plate 2. The threaded rod 9 can be rotated to adjust the extension length of the threaded rod 9 from the fixed plate 8, thereby adjusting the size of the frame enclosed by the four enclosure plates 2. The connecting plate 11 is triangular and fixes two adjacent enclosure plates 2 together, preventing the enclosure plates 2 from tilting during the pouring process. The relative position of the four enclosure plates 2 can be adjusted by the scale 12, making it easier to adjust the stop block 6 to the center position, resulting in more accurate dimensions during pouring.
[0030] In this embodiment, as a preferred solution, the snap-fit mechanism includes an arc-shaped groove 13 and a connecting buckle 14. The arc-shaped groove 13 is formed on the upper surface of the stop block 6, and the connecting buckle 14 is fixedly connected to the lower surface of the connecting seat 5. The connecting buckle 14 and the arc-shaped groove 13 snap-fit together to fix the connecting seat 5 and the stop block 6.
[0031] A large opening is provided on one side of the arc-shaped groove 13, allowing the connecting buckle 14 to be inserted into the arc-shaped groove 13 from the side with the larger opening. By rotating, the connecting buckle 14 can be rotated into the arc-shaped groove 13, so that the connecting buckle 14 and the arc-shaped groove 13 are limited in the vertical direction, thereby fixing the connecting buckle 14 in the arc-shaped groove 13. During use, the stop block 6 can be quickly disassembled and installed, and the size of the stop block 6 can be flexibly adjusted during use. The connecting seat 5 can be rotated to easily adjust the stop block 6 to a horizontal and vertical position.
[0032] In this embodiment, as a preferred option, the bottom of the stop block 6 is provided with a positioning groove 15, and the bottom of the stripping template 7 near the stop block 6 is provided with a positioning block 16 that matches the positioning groove 15. The positioning block 16 is engaged with the positioning groove 15 to fix the stripping template 7 to the outer wall of the stop block 6. A lever 17 is rotatably connected to the upper surface of the stripping template 7, and one side of the lever 17 is attached to the upper surface of the stop block 6 to fix the stripping template 7.
[0033] The positioning block 16 on the stripping template 7 can be locked in the positioning groove 15 from bottom to top, thereby splicing the stripping template 7 and the stop block 6 together. When the lever 17 is rotated, the lever 17 can rotate above the stop block 6, thereby preventing the stripping template 7 from falling and fixing the stripping template 7 stably on the stop block 6.
[0034] In this invention, the working steps of the device are as follows:
[0035] 1. Rotate the four external threaded rods 9 to adjust the enclosure 2 to the required size for pouring and fix the position of the enclosure 2 with the connecting plate 11. Select the corresponding size of the stop block 6, fix the demolding template 7 around the stop block 6 and fix it with the pry bar 17. After fixing it, fix the stop block 6 to the bottom of the adjusting rod 4. Rotate the adjusting rod 4 to insert the stop block 6 into the cavity in the middle of the enclosure 2. Adjust the moving distance of the stop block 6 to the depth consistent with the size of the distribution box.
[0036] 2. After the position is adjusted, pour concrete into the cavity inside the enclosure 2. After the concrete has solidified, remove the connecting plate 11 and loosen the threaded rod 9. Remove the enclosure 2 around the perimeter and pry open the pry bar 17 at the top of the formwork 7. After the formwork 7 is separated from the stop block 6, rotate the adjusting rod 4 to raise the stop block 6. If the size is large, disassemble the support frame 3 and then remove the stop block 6.
[0037] 3. After removing the stop block 6, remove the formwork 7 in the cavity one by one, and then take out the poured concrete block.
[0038] 4. During construction, masonry is carried out directly. When the masonry reaches the lower edge of the distribution box, the poured concrete block is installed on the back wall. The poured cavity is adjusted to face outwards to install the distribution box. Then masonry is continued until the back wall is completed.
[0039] The specific embodiments provided by this utility model have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of this utility model. The description of the above embodiments is only for the purpose of helping to understand the method and core ideas of this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of this utility model. Therefore, the content of this specification should not be construed as a limitation of this utility model.
Claims
1. A precast block mold for a post-construction electrical distribution box, characterized in that: It includes a base plate (1) and a surrounding plate (2). The surrounding plate (2) is located on the upper surface of the base plate (1) and there are four of them. The four surrounding plates (2) together with the base plate (1) form a rectangular frame with an opening at the top. The upper surface of the base plate (1) is provided with a fixing mechanism to fix the position of the enclosure plate (2); A support frame (3) is fixedly connected to the upper surface of the base plate (1). An adjusting rod (4) is threadedly connected to the top of the support frame (3). A connecting seat (5) is rotatably connected to the bottom of the adjusting rod (4). A stop block (6) is connected to the lower surface of the connecting seat (5) through a snap-fit mechanism. A stripping template (7) is detachably connected around the stop block (6). The bottom surface of the stop block (6) is spaced apart from the upper surface of the base plate (1). The stop block (6) is located in the middle of the rectangular frame to form a precast concrete chamber for the distribution box between the rectangular frame and the stop block (6).
2. The precast block mold for a post-construction electrical distribution box according to claim 1, characterized in that: The fixing mechanism includes a fixing plate (8), a threaded rod (9) and a push plate (10). The fixing plate (8) is fixedly connected to the upper surface of the base plate (1). There are four threaded rods (9), which are threadedly connected to the middle of the fixing plate (8) and the support frame (3) respectively. The push plate (10) is rotatably set at one end of the threaded rod (9) and fits against the outer surface of the enclosure plate (2).
3. The precast block mold for a post-construction wall distribution box according to claim 2, characterized in that: One end of the enclosure (2) is detachably connected to a connecting plate (11) for connecting adjacent enclosures (2).
4. The precast block mold for a post-construction wall distribution box according to claim 3, characterized in that: The upper surface of the base plate (1) is provided with multiple scales (12) for adjusting the position of the enclosure (2).
5. A precast block mold for a post-construction wall distribution box according to any one of claims 1-4, characterized in that: The snap-fit mechanism includes an arc groove (13) and a connecting buckle (14). The arc groove (13) is formed on the upper surface of the stop (6), and the connecting buckle (14) is fixedly connected to the lower surface of the connecting seat (5). The connecting buckle (14) and the arc groove (13) snap-fit together to fix the connecting seat (5) and the stop (6).
6. A precast block mold for a post-construction electrical distribution box according to any one of claims 1-4, characterized in that: The bottom of the stop block (6) is provided with a positioning groove (15), and the bottom of the stripping template (7) near the stop block (6) is provided with a positioning block (16) that matches the positioning groove (15). The positioning block (16) and the positioning groove (15) are engaged to fix the stripping template (7) to the outer wall of the stop block (6).
7. A precast block mold for a post-construction electrical distribution box according to claim 6, characterized in that: The upper surface of the stripping template (7) is rotatably connected to a lever (17), one side of which is attached to the upper surface of the stop block (6) to fix the stripping template (7).