Crawler-type reshaping and rubbing machine
By designing a tracked shaping and kneading machine, a mechanized crushing and conveying mechanism is used to achieve efficient separation of medicinal herb seeds and stems, solving the problems of high labor intensity and low efficiency in existing technologies and reducing operator injuries.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GANSU LONGSHENG MACHINERY TECHNOLOGY CO LTD
- Filing Date
- 2025-07-21
- Publication Date
- 2026-06-12
AI Technical Summary
Existing techniques for separating medicinal herb seeds from stems are labor-intensive, inefficient, and can easily injure the operator's hands.
Design a tracked shaping and kneading machine, including a frame, a crushing mechanism, a conveying mechanism and a drive mechanism, to achieve the kneading of medicinal materials through mechanized crushing and conveying, thereby reducing the intensity of manual labor and improving efficiency.
This method achieves efficient separation of medicinal herb seeds and stems, reduces the labor intensity of operators, minimizes hand injuries, and improves labor efficiency.
Smart Images
Figure CN224348468U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of traditional Chinese medicine processing equipment, and in particular to a tracked shaping and kneading machine. Background Technology
[0002] Processing traditional Chinese medicine (TCM) is a crucial step in ensuring drug quality and is directly related to the efficacy of TCM clinical practice. Doctors prescribe medication based on syndrome differentiation, and medicine assists in treatment; only through the combined efforts of both can diseases be effectively cured. In the processing of certain medicinal materials, TCM departments often separate the seeds from the stems because the pharmacological effects and values of the seeds and stems differ.
[0003] Currently, the common steps for separating the seeds and stems of Chinese medicinal herbs are to first manually rub the herbs and then separate the seeds and stems through a sieve. The manual rubbing step is labor-intensive, inefficient, and can easily injure the operator's hands. Utility Model Content
[0004] The purpose of this utility model is to provide a tracked shaping and kneading machine to solve the technical problems of high labor intensity, low labor efficiency, and easy hand injury caused by manual kneading of medicinal materials in the prior art. The various technical effects of the preferred technical solutions provided by this utility model are detailed below.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] This utility model provides a tracked shaping and kneading machine, including a frame, a rolling mechanism, a conveying mechanism, and a driving mechanism. The rolling mechanism, the conveying mechanism, and the driving mechanism are all mounted on the frame. The rolling mechanism is located above the conveying mechanism, and there is a rolling channel between the rolling mechanism and the conveying mechanism. The driving mechanism is located below the conveying mechanism, and the driving mechanism is connected to the conveying mechanism through a first transmission structure. The rolling mechanism is connected to the conveying mechanism through a second transmission structure.
[0007] Optionally, the frame includes a main frame, a middle support, and an upper support. The middle support is installed in the middle region of the main frame, the upper support is located below the top frame on the main frame and is connected to the top frame via a shock-absorbing structure, the drive mechanism is installed in the lower region of the main frame, the conveying mechanism is connected to the middle support, and the compaction mechanism is connected to the upper support.
[0008] Optionally, the conveying mechanism includes a main conveying roller, a secondary conveying roller, a first patterned conveyor belt, a pallet, and a first tensioning structure. The main conveying roller is rotatably connected to the front end of the middle layer support, the secondary conveying roller is connected to the rear end of the middle layer support through the first tensioning structure, the main conveying roller and the secondary conveying roller are connected through the first patterned conveyor belt, the pallet is located between the main conveying roller and the secondary conveying roller and is fixedly connected to the middle layer support, the pallet can support the first patterned conveyor belt, the main conveying roller is connected to the rolling mechanism through a second transmission structure, and the main conveying roller is connected to the driving mechanism through the first transmission structure.
[0009] Optionally, the drive mechanism includes a motor, a reducer, a V-belt, a first pulley, and a second pulley. The first pulley is mounted on the output shaft of the motor, and the second pulley is mounted on the input shaft of the reducer. The first pulley and the second pulley are connected by the V-belt, and the output shaft of the reducer is connected to the main conveying roller through the first transmission structure.
[0010] Optionally, the first transmission structure includes a first sprocket, a second sprocket, and a first chain. The first sprocket is mounted on the output shaft of the reducer, and the second sprocket is mounted on the end shaft of the conveying main roller. The first sprocket and the second sprocket are connected by the first chain.
[0011] Optionally, the rolling mechanism includes a main rolling roller, a secondary rolling roller, a second patterned conveyor belt, a second tensioning structure, and rolling roller assemblies. The main rolling roller is rotatably connected to the front end of the upper support, and the secondary rolling roller is connected to the rear end of the upper support through the second tensioning structure. The main rolling roller and the secondary rolling roller are connected through the second patterned conveyor belt. There are multiple rolling roller assemblies, and all the rolling roller assemblies are arranged sequentially between the main rolling roller and the secondary rolling roller. The upper end of each rolling roller assembly is connected to the upper support, and the lower end of each rolling roller assembly is in contact with the lower layer of the second patterned conveyor belt. The main rolling roller is connected to the main conveyor roller through the second transmission structure.
[0012] Optionally, the roller assembly includes a connecting frame and a roller, the connecting frame being rotatably connected to the roller and the connecting frame being connected to the upper support, and the roller contacting the lower layer of the second patterned conveyor belt and the two being in rolling connection.
[0013] Optionally, the second transmission structure includes a third sprocket, a fourth sprocket, and a second chain. The third sprocket is mounted on the end shaft of the conveying main roller, and the fourth sprocket is mounted on the end shaft of the rolling main roller. The third sprocket and the fourth sprocket are connected by the second chain, and the diameter of the fourth sprocket is larger than the diameter of the third sprocket.
[0014] Optionally, a receiving tray is provided at the rear end of the main frame, and casters are provided at the bottom of the main frame.
[0015] Optionally, it also includes a control distribution box and a limit switch, which are mounted on the frame, and the limit switch and the drive mechanism are both electrically connected to the control distribution box.
[0016] This utility model provides a tracked shaping and kneading machine. When the drive mechanism starts, it simultaneously drives the crushing mechanism and the conveying mechanism. Then, the operator puts multiple bundles of medicinal materials into the inlet of the crushing channel. Under the operation of the crushing mechanism and the conveying mechanism, the bundles of medicinal materials roll forward along the length of the crushing channel. The crushing mechanism further crushes the bundles of medicinal materials to achieve a kneading effect. Using a machine to knead the medicinal materials reduces the labor intensity of the operator, improves labor efficiency, and reduces harm to the operator. It solves the technical problems of high labor intensity, low labor efficiency, and easy hand injury caused by manual kneading of medicinal materials in the prior art. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a front view of the tracked shaping and kneading machine provided in this embodiment of the utility model;
[0019] Figure 2 This is a side view of the tracked shaping and kneading machine provided in this embodiment of the utility model.
[0020] In the diagram: 1. Frame; 2. Motor; 3. V-belt; 4. Reducer; 5. First chain; 6. First patterned conveyor belt; 7. Main conveyor roller; 8. Third sprocket; 9. Second sprocket; 10. First tensioning structure; 11. Second chain; 12. Fourth sprocket; 13. Control distribution box; 14. Main rolling roller; 15. Shock absorption structure; 16. Second patterned conveyor belt; 17. Roller assembly; 18. Second tensioning structure; 19. Support plate; 20. Secondary rolling roller; 21. Secondary conveyor roller; 22. Receiving tray; 23. Caster; 24. First sprocket. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0022] In the description of this utility model, it should be noted that, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0023] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0024] This utility model provides a tracked shaping and kneading machine, including a frame 1, a rolling mechanism, a conveying mechanism, and a driving mechanism. The rolling mechanism, the conveying mechanism, and the driving mechanism are all mounted on the frame 1. The rolling mechanism is located above the conveying mechanism, and there is a rolling channel between the rolling mechanism and the conveying mechanism. The length of the conveying mechanism is greater than the length of the rolling mechanism. The driving mechanism is located below the conveying mechanism, and the driving mechanism and the conveying mechanism are connected through a first transmission structure. The rolling mechanism and the conveying mechanism are connected through a second transmission structure. This utility model provides a tracked shaping and kneading machine. When the drive mechanism starts, it simultaneously drives the crushing mechanism and the conveying mechanism. Then, the operator puts multiple bundles of medicinal materials into the inlet of the crushing channel. Under the operation of the crushing mechanism and the conveying mechanism, the bundles of medicinal materials roll forward along the length of the crushing channel. The crushing mechanism further crushes the bundles of medicinal materials to achieve a kneading effect. Using a machine to knead the medicinal materials reduces the labor intensity of the operator, improves labor efficiency, and reduces harm to the operator. It solves the technical problems of high labor intensity, low labor efficiency, and easy hand injury caused by manual kneading of medicinal materials in the prior art.
[0025] As an optional implementation, the frame 1 includes a main frame, a middle support, and an upper support. The middle support is installed in the middle region of the main frame, and the upper support is located below the top frame on the main frame and connected to the top frame via a shock-absorbing structure 15. The drive mechanism is installed in the lower region of the main frame, the conveying mechanism is connected to the middle support, and the crushing mechanism is connected to the upper support. During the crushing of bundled medicinal materials, the shock-absorbing structure 15 causes the crushing mechanism to move up and down. The shock-absorbing structure 15 includes a screw, a nut, and a spring. The upper end of the screw passes through the top frame and is connected to the nut, and the lower end of the screw passes through the middle support and is connected to the nut. The spring is sleeved on the screw, which is located between the top frame and the middle support. There are at least four shock-absorbing structures 15.
[0026] As an optional implementation, the conveying mechanism includes a main conveying roller 7, a secondary conveying roller 21, a first patterned conveyor belt 6, a support plate 19, and a first tensioning structure 10. The main conveying roller 7 is rotatably connected to the front end of the middle layer support, and the secondary conveying roller 21 is connected to the rear end of the middle layer support through the first tensioning structure 10. The first tensioning structure 10 can adjust the distance between the secondary conveying roller 21 and the main conveying roller 7, thereby adjusting the tension of the first patterned conveyor belt 6. The main conveying roller 7 and the secondary conveying roller 21 are connected through the first patterned conveyor belt 6. The support plate 19 is located between the main conveying roller 7 and the secondary conveying roller 21 and is fixedly connected to the middle layer support. The support plate 19 can support the first patterned conveyor belt 6. The support plate 19 is used to ensure that the first patterned conveyor belt 6 runs in a straight state during operation, so that the medicinal materials are better crushed. The main conveying roller 7 is connected to the crushing mechanism through a second transmission structure, and the main conveying roller 7 is connected to the drive mechanism through a first transmission structure. After the drive mechanism is started, it will drive the main conveyor roller 7 to rotate through the first transmission structure, thereby driving the first patterned conveyor belt 6 to run, and then causing the auxiliary conveyor roller 21 to rotate.
[0027] As an optional implementation, the drive mechanism includes a motor 2, a reducer 4, a V-belt 3, a first pulley, and a second pulley. The first pulley is mounted on the output shaft of the motor 2, and the second pulley is mounted on the input shaft of the reducer 4. The first and second pulleys are connected by V-belts 3, with at least two V-belts 3 used to strengthen the connection between the first and second pulleys. The output shaft of the reducer 4 is connected to the main conveyor roller 7 via a first transmission structure. After the motor 2 starts, it drives the reducer 4 to operate via the V-belts 3. The reducer 4 outputs at a higher speed, thereby driving the main conveyor roller 7 to rotate through the first transmission structure, ensuring sufficient power for the entire device and enabling it to withstand a greater load.
[0028] As an optional implementation, the first transmission structure includes a first sprocket 24, a second sprocket 9, and a first chain 5. The first sprocket 24 is mounted on the output shaft of the reducer 4, and the second sprocket 9 is mounted on the end shaft of the conveying main roller 7. The first sprocket 24 and the second sprocket 9 are connected by the first chain 5. The reducer 4 drives the first sprocket 24 to rotate, which in turn drives the first chain 5 to rotate, and then drives the second sprocket 9 to rotate, thereby causing the conveying main roller 7 to rotate.
[0029] As an optional implementation, the rolling mechanism includes a main rolling roller 14, a secondary rolling roller 20, a second patterned conveyor belt 16, a second tensioning structure 18, and rolling roller assemblies 17. The main rolling roller 14 is rotatably connected to the front end of the upper support, and the secondary rolling roller 20 is connected to the rear end of the upper support through the second tensioning structure 18. The second tensioning structure 18 can adjust the distance between the secondary rolling roller 20 and the main rolling roller 14, thereby adjusting the tension of the second patterned conveyor belt 16. The main rolling roller 14 and the secondary rolling roller 20 are connected through the second patterned conveyor belt 16. There are multiple rolling roller assemblies 17, and all rolling roller assemblies 17 are arranged sequentially between the main rolling roller 14 and the secondary rolling roller 20. The upper end of the rolling roller assembly 17 is connected to the upper support, and the lower end of the rolling roller assembly 17 is in contact with the lower layer of the second patterned conveyor belt 16. The main rolling roller 14 is connected to the main conveyor roller 7 through a second transmission structure. During the rotation of the main conveyor roller 7, the main rolling roller 14 will be driven to rotate through the second transmission structure, thereby driving the second patterned conveyor belt 16 to run, which will then cause the auxiliary rolling roller 20 to rotate. At the same time, during the rotation of the second patterned conveyor belt 16, the rolling roller will be driven to rotate.
[0030] As an optional implementation, the roller assembly 17 includes a connecting frame and a roller. The connecting frame is rotatably connected to the roller and connected to the upper support. The roller contacts the lower layer of the second patterned conveyor belt 16 and the two are in rolling connection. During rotation, the roller further crushes the medicinal materials.
[0031] As an optional implementation, the second transmission structure includes a third sprocket 8, a fourth sprocket 12, and a second chain 11. The third sprocket 8 is mounted on the end shaft of the main conveyor roller 7, and both the third sprocket 8 and the second sprocket 9 are on the same side of the main conveyor roller 7. The fourth sprocket 12 is mounted on the end shaft of the main crushing roller 14. The third sprocket 8 and the fourth sprocket 12 are connected by the second chain 11, and the diameter of the fourth sprocket 12 is larger than the diameter of the third sprocket 8. During the rotation of the main conveyor roller 7, the third sprocket 8 will rotate, which will in turn drive the second chain 11, causing the fourth sprocket 12 to rotate, and thus driving the main crushing roller 14 to rotate. The rotational speed of the third sprocket 8 is greater than the rotational speed of the fourth sprocket 12. The running direction of the upper layer of the first patterned conveyor belt 6 is opposite to the running direction of the lower layer of the second patterned conveyor belt 16, but the running speed of the first patterned conveyor belt 6 is greater than the running speed of the second patterned conveyor belt 16, thereby propelling the medicinal materials forward.
[0032] As an optional implementation, a receiving tray 22 is provided at the rear end of the main frame. The receiving tray 22 is located at the outlet of the crushing channel. After crushing, the medicinal materials will enter the receiving tray 22. Casters 23 are provided at the bottom of the main frame to facilitate the movement of the main frame.
[0033] As an optional implementation, it also includes a control distribution box 13 and a limit switch. The control distribution box 13 and the limit switch are mounted on the frame 1. The limit switch and the drive mechanism are both electrically connected to the control distribution box 13. The control distribution box 13 can control the start and stop of the drive mechanism and its rotation speed. When a relatively large material enters the crushing channel, it will trigger the limit switch, which will transmit a stop signal to the control distribution box 13, thereby controlling the drive mechanism to stop running.
[0034] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A tracked shaping and kneading machine, characterized in that, It includes a frame (1), a compaction mechanism, a conveying mechanism, and a drive mechanism, wherein, The rolling mechanism, the conveying mechanism and the driving mechanism are all mounted on the frame (1). The rolling mechanism is located above the conveying mechanism and there is a rolling channel between the rolling mechanism and the conveying mechanism. The driving mechanism is located below the conveying mechanism and the driving mechanism is connected to the conveying mechanism through a first transmission structure. The rolling mechanism is connected to the conveying mechanism through a second transmission structure.
2. The tracked shaping and kneading machine according to claim 1, characterized in that, The frame (1) includes a main frame, a middle support and an upper support. The middle support is installed in the middle area of the main frame. The upper support is located below the top frame on the main frame and is connected to the top frame through a shock-absorbing structure (15). The drive mechanism is installed in the lower area of the main frame. The conveying mechanism is connected to the middle support and the rolling mechanism is connected to the upper support.
3. The tracked shaping and kneading machine according to claim 2, characterized in that, The conveying mechanism includes a main conveying roller (7), a secondary conveying roller (21), a first patterned conveyor belt (6), a pallet (19), and a first tensioning structure (10). The main conveying roller (7) is rotatably connected to the front end of the middle layer support. The secondary conveying roller (21) is connected to the rear end of the middle layer support through the first tensioning structure (10). The main conveying roller (7) and the secondary conveying roller (21) are connected through the first patterned conveyor belt (6). The pallet (19) is located between the main conveying roller (7) and the secondary conveying roller (21) and is fixedly connected to the middle layer support. The pallet (19) can support the first patterned conveyor belt (6). The main conveying roller (7) is connected to the rolling mechanism through the second transmission structure. The main conveying roller (7) is connected to the driving mechanism through the first transmission structure.
4. The tracked shaping and kneading machine according to claim 3, characterized in that, The drive mechanism includes a motor (2), a reducer (4), a V-belt (3), a first pulley and a second pulley. The first pulley is mounted on the output shaft of the motor (2), and the second pulley is mounted on the input shaft of the reducer (4). The first pulley and the second pulley are connected by the V-belt (3). The output shaft of the reducer (4) is connected to the conveying main roller (7) through the first transmission structure.
5. The tracked shaping and kneading machine according to claim 4, characterized in that, The first transmission structure includes a first sprocket (24), a second sprocket (9) and a first chain (5). The first sprocket (24) is mounted on the output shaft of the reducer (4), and the second sprocket (9) is mounted on the end shaft of the conveying main roller (7). The first sprocket (24) and the second sprocket (9) are connected by the first chain (5).
6. The tracked shaping and kneading machine according to claim 3, characterized in that, The rolling mechanism includes a main rolling roller (14), a secondary rolling roller (20), a second patterned conveyor belt (16), a second tensioning structure (18), and a rolling roller assembly (17). The main rolling roller (14) is rotatably connected to the front end of the upper support. The secondary rolling roller (20) is connected to the rear end of the upper support through the second tensioning structure (18). The main rolling roller (14) and the secondary rolling roller (20) are connected through the second patterned conveyor belt (16). There are multiple rolling roller assemblies (17), and all the rolling roller assemblies (17) are arranged sequentially between the main rolling roller (14) and the secondary rolling roller (20). The upper end of the rolling roller assembly (17) is connected to the upper support, and the lower end of the rolling roller assembly (17) is in contact with the lower layer of the second patterned conveyor belt (16). The main rolling roller (14) and the main conveyor roller (7) are connected through the second transmission structure.
7. The tracked shaping and kneading machine according to claim 6, characterized in that, The roller assembly (17) includes a connecting frame and a roller. The connecting frame is rotatably connected to the roller and connected to the upper support. The roller is in contact with the lower layer of the second patterned conveyor belt (16) and the two are in rolling connection.
8. The tracked shaping and kneading machine according to claim 6, characterized in that, The second transmission structure includes a third sprocket (8), a fourth sprocket (12), and a second chain (11). The third sprocket (8) is mounted on the end shaft of the conveying main roller (7), and the fourth sprocket (12) is mounted on the end shaft of the rolling main roller (14). The third sprocket (8) and the fourth sprocket (12) are connected by the second chain (11). The diameter of the fourth sprocket (12) is larger than the diameter of the third sprocket (8).
9. The tracked shaping and kneading machine according to claim 2, characterized in that, The rear end of the main frame is provided with a receiving tray (22), and the bottom of the main frame is provided with casters (23).
10. The tracked shaping and kneading machine according to claim 1, characterized in that, It also includes a control distribution box (13) and a limit switch, which are mounted on the frame (1). The limit switch and the drive mechanism are both electrically connected to the control distribution box (13).