Wire hooking and storing device

Abstract

The utility model relates to the field of storage device, especially a kind of metal wire picking up storage device, including picking up rack, material roll, storage rack and moving plate;Picking up rack lower is equipped with the storage rack for placing material roll, multiple groups of material roll are equipped with on storage rack, picking up rack inside is equipped with the moving plate for picking up material roll and placing storage, which can slide;The utility model is moved to suitable picking position by picking up rack first, then material roll is picked up by moving plate and the first inductor below it, then picking up rack drives material roll to move left and right along the track below picking up rack, finally picking up rack will be placed by the second inductor below moving plate, moves to the storage rack where material roll is placed appropriately, by all using machine to operate, the picking and storage operation of metal wire can be continuously and efficiently operated, and production efficiency is significantly improved.

Description

Technical Field

[0001] This utility model relates to the field of material storage devices, and in particular to a metal wire hooking and storage device. Background Technology

[0002] Metal wire refers to a long and thin wire-like material made from metal materials through a drawing process. It usually has high strength and hardness, as well as good electrical and thermal conductivity. In the production and processing of metal wire, a storage device is needed to store the metal wire first. This is usually a silo or hopper with a certain capacity. Then, a hooking device is used to grab the metal wire. This usually consists of a series of mechanical structures, such as hooks and transmission mechanisms. The design of the hooks is customized according to the diameter, material and other characteristics of the metal wire to ensure that the wire can be firmly hooked and smoothly transported. The transmission mechanism is responsible for driving the movement of the hooks to realize the hooking and release of the wire.

[0003] Most existing metal wires are retrieved and stored by a combination of manual and mechanical methods. If the coordination is not proper, it may lead to a decrease in work efficiency. For example, the speed of manual operation may not be able to match the speed of the machine, resulting in the machine waiting or the manual being idle. At the same time, manual operation may introduce more variables, making quality control more difficult. For example, when manually retrieving wires, uneven force or misjudgment may cause damage to the wires or inaccurate retrieval.

[0004] Therefore, since most existing metal wires are retrieved and stored using a combination of manual and mechanical methods, improper coordination may lead to decreased work efficiency. In addition, manual operation may introduce more variables, making quality control more difficult. A metal wire retrieval and storage device can be designed, which is operated entirely by machinery, with manual supervision from the side. Summary of the Invention

[0005] To overcome the current problem that most metal wires are retrieved and stored manually in conjunction with machinery, improper coordination may lead to decreased work efficiency, and manual operation may introduce more variables, making quality control more difficult.

[0006] The technical solution of this utility model is as follows: a metal wire hooking and storage device, comprising a hooking frame, a wire roll, a storage rack, and a movable plate; a storage rack for placing the wire roll is provided below the hooking frame, and multiple sets of wire rolls are arrayed on the storage rack; a movable plate that can slide to hook and place the wire rolls is provided inside the hooking frame; a cylinder is installed in the middle of the upper part of the movable plate; four sets of hard chrome rods passing through the movable plate are arranged around the cylinder; flange linear bearings are sleeved on the outside of the hard chrome rods; a rectangular plate fixedly connected to the hard chrome rods is provided below the movable plate; a hook is fixedly installed at the lower end of the rectangular plate; a first sensor bracket fixedly connected to the movable plate is provided on one side of the rectangular plate; multiple sets of first sensors are linearly installed on the first sensor bracket; a second sensor bracket fixedly connected to the rectangular plate is provided on one side of the hook; a second sensor is installed inside the second sensor bracket.

[0007] Preferably, the hooking frame is first moved to a suitable hooking position, then the material roll is hooked by the moving plate and the first sensor below it, then the hooking frame drives the material roll to move left and right along the track below the hooking frame, and finally the hooking frame will move to the storage rack where the material roll is placed by the second sensor below the moving plate.

[0008] As a preferred embodiment, a first motor is installed at each of the lower corners of the hooking frame, and a first gear is installed at the output end of the first motor.

[0009] Preferably, a drive wheel is meshed with one side of the first gear, and two sets of tracks are provided laterally below the hook frame, with the drive wheel rolling along the tracks.

[0010] Preferably, linear guide rails are provided on both sides below the moving plate and fixedly connected to the hooking frame, and sliders are installed at the corners of the lower end of the moving plate.

[0011] Preferably, the slider drives the moving plate to slide along the linear guide rail and connect with the hooking frame.

[0012] Preferably, a second motor is installed at one edge of the upper end of the movable plate, and a second gear is installed at the output end of the second motor.

[0013] Preferably, a rack is provided on one side of the second gear and is fixedly connected to the hook frame, and the rack is meshed with the second gear.

[0014] The beneficial effects of this utility model are as follows: First, the hooking frame is moved to a suitable hooking position. Then, the material coil is hooked by the moving plate and the first sensor below it. Next, the hooking frame drives the material coil to move left and right along the track below the hooking frame. Finally, the hooking frame moves to a suitable storage rack for placing the material coil by the second sensor below the moving plate. By using mechanical operation, the hooking and storage of metal wire can be carried out continuously and efficiently, which significantly improves production efficiency. At the same time, it can ensure that the hooking and storage of metal wire is accurate, which helps to reduce product errors and defect rates, improve product quality and customer satisfaction. Attached Figure Description

[0015] Figure 1 The diagram shown is a schematic representation of the overall structure of the material-hooking and storage device of this utility model.

[0016] Figure 2 The diagram shown is a schematic representation of the slider structure of the material-grabbing and storage device of this utility model.

[0017] Figure 3 The diagram shown is a schematic representation of the hard chrome rod structure of the material-hooking and storage device of this utility model.

[0018] Figure 4 The device shown is a material-grabbing and storage device of this utility model. Figure 2 Enlarged structural diagram of point A in the middle.

[0019] Explanation of reference numerals in the attached drawings: 1. Hooking frame; 2. Material roll; 3. Storage rack; 4. Moving plate; 101. First motor; 102. First gear; 103. Drive wheel; 104. Track; 401. Second motor; 402. Linear guide rail; 403. Slider; 404. Second gear; 405. First sensor bracket; 406. First sensor; 407. Hard chrome rod; 408. Flange linear bearing; 409. Cylinder; 410. Second sensor bracket; 411. Second sensor; 412. Hook. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Please see Figures 1-4This utility model provides an embodiment: a metal wire hooking and storage device, including a hooking frame 1, a wire roll 2, a storage rack 3, and a movable plate 4; the hooking frame 1 is provided with a storage rack 3 for placing the wire roll 2 below it, and multiple sets of wire rolls 2 are arrayed on the storage rack 3; the hooking frame 1 is provided with a movable plate 4 that can slide to hook and store the wire rolls 2 inside it; a cylinder 409 is installed in the middle of the upper end of the movable plate 4; four sets of hard chrome rods 407 passing through the movable plate 4 are arranged around the cylinder 409; flange linear bearings 408 are sleeved on the outside of the hard chrome rods 407; a rectangular plate is provided below the movable plate 4 and fixedly connected to the hard chrome rods 407; a hook 412 is fixedly installed at the lower end of the rectangular plate; a first sensor bracket 405 is provided on one side of the rectangular plate and fixedly connected to the movable plate 4; multiple sets of first sensors 406 are linearly installed on the first sensor bracket 405; one side of the hook 412 is provided with A second sensor bracket 410 is fixedly connected to the rectangular plate. A second sensor 411 is installed inside the second sensor bracket 410. A first motor 101 is installed at each corner of the lower end of the hooking frame 1. A first gear 102 is installed at the output end of the first motor 101. After the material roll 2 is flipped, the first gear 102 rotates through the drive of the first motor 101, thereby driving the drive wheel 103 to rotate. The hooking frame 1 will move to a suitable hooking position. The drive wheel 103 is meshed with one side of the first gear 102. Two sets of tracks 104 are arranged horizontally below the hooking frame 1. The drive wheel 103 rolls along the tracks 104. The drive wheel 103 is controlled by the first motor 101 and the first gear 102. At the front and rear ends, there is a first motor 101 and a drive wheel 103 that move simultaneously, driving the hooking frame 1 to move left and right along the tracks 104.

[0022] Please see Figures 2-4 In this embodiment, linear guide rails 402 fixedly connected to the hooking frame 1 are provided on both sides of the lower part of the movable plate 4. A slider 403 is installed at the lower corner of the movable plate 4. The slider 403 can drive the hook 412 to move along the linear guide rail 402. The slider 403 drives the movable plate 4 to slide along the linear guide rail 402 and connect with the hooking frame 1. At the same time, the slider 403 moves along the linear guide rail 402, thereby driving the hook 412 to move to a suitable position so that the hook 412 hooks the material roll 2. A second motor 401 is installed on one edge of the upper part of the movable plate 4. A second gear 404 is installed at the output end of the second motor 401. Driven by the second motor 401, the second gear 404 rotates and moves along the rack. A rack fixedly connected to the hooking frame 1 is provided on one side of the second gear 404. The rack meshes with the second gear 404. The second gear 404 moves along the rack and changes the position of the hook 412.

[0023] During operation, after the material roll 2 has been flipped, the first gear 102 rotates under the drive of the first motor 101, which in turn drives the drive wheel 103 to rotate. The hooking frame 1 moves to a suitable hooking position. Then, driven by the second motor 401, the second gear 404 rotates and moves along the rack. At the same time, the slider 403 drives the moving plate 4 to move along the linear guide rail 402, thereby moving the hook 412 to the appropriate position so that the hook 412 hooks the material roll 2. During this process, the position of the hook can be controlled by the action of the first sensor 406. The sensor is used to detect the position. Sensor plates are installed at corresponding points on the hooking frame 1. The system uses sensors to ensure that the hook stops accurately at its designated positions. Then, driven by cylinder 409, the flange linear bearing 408 is pushed to move upward along the hard chrome bar 407. After hooking, the drive wheel 103 is controlled by the first motor 101 and the first gear 102. At both ends, there is a first motor 101 and a drive wheel 103, which move simultaneously to drive the hooking frame 1 to move left and right along the track 104. During this process, if there is a certain amount of material roll 2 on the storage rack 3, the hooking frame 1 will move to the appropriate storage position for placing the material roll 2, driven by the second sensor 411. Then, the second motor 401 drives the hook 412 and the material roll 2 to the unloading position to complete the unloading operation.

[0024] Through the above steps, the hooking frame 1 is first moved to a suitable hooking position. Then, the material coil 2 is hooked by the moving plate 4 and the first sensor 406 below it. Next, the hooking frame 1 drives the material coil 2 to move left and right along the track 104 below the hooking frame 1. Finally, the hooking frame 1 will move to the storage rack 3 where the material coil 2 is placed, via the second sensor 411 below the moving plate 4. By using mechanical operation, the hooking and storage of metal wire can be carried out continuously and efficiently, significantly improving production efficiency. At the same time, it can ensure that the hooking and storage process of metal wire is accurate, which helps to reduce product errors and defect rates, improve product quality and customer satisfaction. This solves the problem that most existing metal wire hooking and storage is done manually in conjunction with machinery. If the coordination is not proper, it may lead to a decrease in work efficiency. At the same time, manual operation may introduce more variables, leading to increased difficulty in quality control.

Claims

1. A metal wire hooking and storage device, comprising a hooking frame (1); characterized in that: It also includes a material roll (2), a storage rack (3), and a moving plate (4); a storage rack (3) for placing the material roll (2) is provided below the hooking frame (1), and multiple sets of material rolls (2) are arranged in an array on the storage rack (3). A movable plate (4) for hooking and storing the material roll (2) is provided on the inner side of the hooking frame (1). A cylinder (409) is installed in the middle of the upper end of the moving plate (4). Four sets of hard chrome rods (407) passing through the moving plate (4) are arranged around the cylinder (409). The hard chrome rods (407) are fitted with flanges on the outside. A linear bearing (408) is provided below the movable plate (4) and a rectangular plate is fixedly connected to the hard chrome rod (407). A hook (412) is fixedly installed at the lower end of the rectangular plate. A first sensor bracket (405) is fixedly connected to the movable plate (4) on one side of the rectangular plate. Multiple sets of first sensors (406) are linearly installed on the first sensor bracket (405). A second sensor bracket (410) is fixedly connected to the rectangular plate on one side of the hook (412). A second sensor (411) is installed inside the second sensor bracket (410).

2. The metal wire hooking and storage device according to claim 1, characterized in that: Each of the lower corners of the hook frame (1) is equipped with a first motor (101), and the output end of the first motor (101) is equipped with a first gear (102).

3. The metal wire hooking and storage device according to claim 2, characterized in that: The first gear (102) is meshed with a drive wheel (103) on one side. Two sets of tracks (104) are arranged horizontally below the hook frame (1). The drive wheel (103) rolls along the tracks (104) and is connected to them.

4. The metal wire hooking and storage device according to claim 1, characterized in that: The moving plate (4) is provided with linear guide rails (402) on both sides below the hook frame (1) and sliders (403) are installed at the corners of the lower end of the moving plate (4).

5. A metal wire hooking and storage device according to claim 4, characterized in that: The slider (403) drives the moving plate (4) to slide along the linear guide rail (402) and connect with the hook frame (1).

6. The metal wire hooking and storage device according to claim 1, characterized in that: A second motor (401) is installed on one side edge of the upper end of the movable plate (4), and a second gear (404) is installed at the output end of the second motor (401).

7. A metal wire hooking and storage device according to claim 6, characterized in that: The second gear (404) has a rack on one side that is fixedly connected to the hook frame (1), and the rack meshes with the second gear (404).

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