A shallow silo multi-pipe line composite support system

Abstract

The application relates to a shallow silo multi-pipeline composite support system which comprises a plurality of support assemblies and a plurality of bearing beam assemblies; the plurality of support assemblies are vertically arranged on the ground and are sequentially and spacedly arranged; each support assembly comprises a first support frame and a second support frame which are arranged in parallel; each bearing beam assembly is connected with two support assemblies arranged oppositely, and the bearing beam assembly comprises a bearing beam for supporting a plurality of pipelines, and the plurality of bearing beams are spacedly arranged. The application can effectively support multiple types of pipelines in the shallow silo, can adjust the height and position of the bearing beam according to requirements, can flexibly adapt to and firmly position pipelines with different diameters, and is convenient for cable line laying.

Description

Technical Field

[0001] This application relates to the field of warehousing engineering technology, and in particular to a multi-pipeline composite support system for shallow circular silos. Background Technology

[0002] Shallow round silos, also known as low round silos, are cylindrical above-ground grain silos with a height-to-diameter ratio of less than 1.5. They are mostly flat-bottomed, and the main structure of the silo walls is mostly reinforced concrete. In the logistics and storage of raw grains, most materials are stored in bulk. Shallow round silos, as a type of material storage silo, such as grain storage silos, have advantages such as small footprint, large storage capacity, low cost per ton of grain, and high degree of mechanization. They have been widely used in domestic ports, wharves, and grain reserves.

[0003] With the continuous development of warehousing technology, the pipeline systems for shallow circular silos need to meet the requirements of material storage, transportation, ventilation, dust removal, monitoring, and safety. These pipelines typically include liquid transport pipelines, gas transport pipelines, and cable lines. Currently, traditional shallow circular silo bottom pipeline systems often use separate supports for each of the multiple professional pipelines (dust removal, ventilation, and automation). This approach results in a lack of unified planning and coordination during the installation of these various pipelines. Utility Model Content

[0004] To address the aforementioned technical problems, this application provides a shallow circular silo multi-pipeline composite support system.

[0005] The shallow circular silo multi-pipeline composite support system provided in this application adopts the following technical solution: A shallow circular silo multi-pipeline composite support system includes: multiple support components and multiple load-bearing beam components;

[0006] Multiple support components are arranged perpendicular to the ground and spaced apart in sequence. Each support component includes a first support frame and a second support frame, which are arranged in parallel and opposite to each other. Each load-bearing beam assembly connects two oppositely arranged support components. Each load-bearing beam assembly includes a load-bearing beam for supporting multiple pipelines, and the multiple load-bearing beams are arranged in parallel and spaced apart.

[0007] By adopting the above technical solution, multiple support components can be vertically and stably installed on the ground to provide basic support for the entire system. The parallel and opposite first and second support frames ensure structural stability. Multiple spaced load-bearing beam components connect the opposite support components, and the spaced load-bearing beams can effectively support multiple pipelines, realizing the orderly load-bearing and support of multiple pipelines in the shallow circular silo.

[0008] Preferably, the supporting beam includes a first supporting beam for supporting the gas conveying pipeline, a second supporting beam for supporting the liquid conveying pipeline, and a third supporting beam for supporting the liquid conveying pipeline. The second supporting beam is provided with a cable tray assembly for placing cable lines.

[0009] By adopting the above technical solution, the system can support gas pipelines using the first bearing beam and liquid pipelines using the third bearing beam, thus achieving classified support for different types of pipelines. At the same time, a cable tray assembly is set up on the second bearing beam to place cable lines, which can separate the cable lines from other pipelines, avoid mutual interference, and improve the rationality and safety of pipeline layout.

[0010] Preferably, the first supporting beam is an arc-shaped structure, the arc of the first supporting beam is in line with the arc of the gas conveying pipeline, and the relationship between the arc length L of the first supporting beam and the circumference C of the gas conveying pipeline is: 1 / 3C≤L≤1 / 2C.

[0011] By adopting the above technical solution, a support system is constructed using multiple support components and multiple load-bearing beam components. The load-bearing beams include first, second, and third load-bearing beams for supporting different types of pipes and lines. The first load-bearing beam is an arc-shaped structure that fits the curvature of the gas transmission pipeline and the arc length meets a certain relationship, which can better adapt to and support the gas transmission pipeline, and improve the support stability and adaptability of the gas transmission pipeline.

[0012] Preferably, the first support frame and the second support frame are provided with a slide rail on their opposite sides, and the second bearing beam and the third bearing beam can slide on the slide rail.

[0013] By adopting the above technical solution, the slide rails provided on the first and second support frames of the support assembly allow the second and third load-bearing beams to slide on them, which enables convenient and flexible adjustment of the positions of the second and third load-bearing beams. This facilitates the adjustment of the support positions of gas pipelines, liquid pipelines, and cable lines according to actual needs, thereby improving the adaptability and flexibility of the entire shallow circular silo multi-pipeline composite support system.

[0014] Preferably, both the first support frame and the second support frame have height adjustment holes spaced at corresponding intervals on their sides. The height adjustment holes pass through the slide rail. The second bearing beam and the third bearing beam have circular through holes that mate with the height adjustment holes. The second bearing beam and the third bearing beam are fixed between the first support frame and the second support frame by fixing rods.

[0015] By adopting the above technical solution, the first and second support frames are equipped with slide rails to allow the second and third load-bearing beams to slide. Adjustment holes are opened on the sides to cooperate with the circular through holes of the second and third load-bearing beams. They are fixed by fixing rods, which can flexibly adjust the height of the second and third load-bearing beams and install them stably, thereby meeting the pipeline support requirements of different heights and improving the applicability and flexibility of the system.

[0016] Preferably, a sliding groove extending laterally is provided on the side of the third bearing beam away from the ground, and multiple sets of sliding limiting components are provided in the sliding groove. The limiting components are used to restrict the movement of the liquid conveying pipeline in the horizontal direction of the third bearing beam.

[0017] By adopting the above technical solution, a transverse sliding groove is set on the side of the third bearing beam away from the ground and multiple sets of sliding limiting components are provided, which can restrict the movement of the liquid conveying pipeline in the horizontal direction of the third bearing beam and ensure the stability and safety of the liquid conveying pipeline installation.

[0018] Preferably, each set of limiting components includes two sliding blocks and two limiting rods located inside the sliding groove. The sliding blocks are movable within the sliding groove, and the limiting rods are fixedly connected to the sliding blocks.

[0019] By adopting the above technical solution, a sliding groove is provided on the side of the third bearing beam away from the ground. The two sliding blocks of each set of limiting components can move in the sliding groove, and the two limiting rods fixedly connected to the sliding blocks can move with the sliding blocks, thereby realizing flexible restriction on the movement of the liquid conveying pipeline in the horizontal direction of the third bearing beam.

[0020] Preferably, an adjustment mechanism is provided between two adjacent sets of the limiting components. The adjustment mechanism includes an adjusting sleeve, a nut, and a threaded rod. The adjusting sleeve is fixedly connected to the sliding block and is arranged parallel to the sliding groove. The threaded rod is fixedly installed on the adjacent sliding block. The nut is sleeved on the threaded rod and abuts against the adjusting sleeve. The threaded rod is arranged parallel to the threaded sleeve and passes through the limiting sleeve.

[0021] By adopting the above technical solution, an adjustment mechanism consisting of an adjusting sleeve, nut and threaded rod is set between two adjacent sets of limiting components, which can easily adjust and fix the distance between adjacent limiting components, thereby more flexibly adapting to the limiting requirements of liquid conveying pipelines of different specifications.

[0022] Preferably, a rubber gasket is provided between the first load-bearing beam and the gas conveying pipeline.

[0023] By adopting the above technical solution, a rubber gasket is installed between the first load-bearing beam and the gas conveying pipeline, which can play a buffering and shock-absorbing role, reduce the wear and collision between the gas conveying pipeline and the first load-bearing beam, extend the service life of the equipment, and ensure the stable operation of the gas conveying pipeline.

[0024] Preferably, the cable tray assembly is designed to be spliced, and the cable tray assembly includes multiple steel sections, with each pair of adjacent steel sections being fixedly connected by a connecting plate.

[0025] By adopting the above technical solution, the cable tray assembly adopts a splicable design, which is composed of multiple steel sections. Adjacent steel sections are fixedly connected by connecting plates, which facilitates the assembly, disassembly and transportation of the cable tray assembly. At the same time, the length and shape of the cable tray assembly can be flexibly adjusted according to actual needs.

[0026] In summary, this application includes at least one of the following beneficial technical effects:

[0027] 1. A composite support system consisting of multiple support components and multiple load-bearing beam components can support multiple pipelines, meet the support requirements of various types of pipelines, realize the rational planning and effective integration of multiple pipelines, and facilitate maintenance when maintenance is required.

[0028] 2. The adjustment mechanism can easily adjust and fix the distance between adjacent limit components, thus more flexibly adapting to the limit requirements of liquid conveying pipelines of different specifications. Attached Figure Description

[0029] Figure 1 This is a structural schematic diagram of a shallow circular silo multi-pipeline composite support system provided in an embodiment of this application;

[0030] Figure 2 This is a plan view of a shallow circular silo multi-pipeline composite support system provided in an embodiment of this application;

[0031] Figure 3 yes Figure 1 A magnified view of part A in the middle;

[0032] Figure 4 This is a structural schematic diagram of the third load-bearing beam;

[0033] Figure 5 yes Figure 4 A magnified view of part B in the diagram.

[0034] Explanation of reference numerals in the attached drawings: 1. Support assembly; 11. First support frame; 12. Second support frame; 100. Height adjustment hole; 2. Bearing beam assembly; 21. Bearing beam; 211. First bearing beam; 212. Second bearing beam; 213. Third bearing beam; 2131. Circular through hole; 2132. Sliding groove; 3. Cable tray assembly; 31. Steel section; 32. Connecting plate; 4. Height adjustment assembly; 41. Slide rail; 42. Fixing rod; 5. Limiting assembly; 51. Sliding block; 52. Limiting rod; 53. Adjusting mechanism; 531. Adjusting sleeve; 532. Nut; 533. Threaded rod; 6. Rubber gasket. Detailed Implementation

[0035] The following is in conjunction with the appendix Figures 1-5 This application will be described in further detail.

[0036] The technical solutions in the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. The described embodiments are only possible technical implementations of this utility model, but are not limited thereto. Other embodiments obtained by those skilled in the art in conjunction with the embodiments of this utility model without creative effort are also within the protection scope of this utility model.

[0037] refer to Figure 1 This application provides a multi-pipeline composite support system for shallow circular silos, used to provide support, storage, and facilitate maintenance and organization of the pipelines required for shallow circular silos. The pipelines include liquid transport pipelines, gas transport pipelines, and cable lines.

[0038] Gas delivery pipelines are used to supply pressurized gases (such as air or inert gases) for airtight storage protection, to discharge gases (such as volatile gases), or for driving or pneumatic operation of control systems. Gas pipelines connect to gas interfaces (such as vents, exhaust pipes, and pressure regulating valves) in shallow circular silos, ensuring airtightness through sealed joints. The pipelines extend outside the silo, connecting to pressure regulating devices, gas supply sources (such as pressure tanks or compressed air systems), or exhaust systems to ensure a controllable gas environment within the silo. Multiple gas delivery pipelines can be used to deliver different gases.

[0039] Liquid transport pipelines transport liquid materials (such as water, oil, and chemical liquids) into or out of shallow circular silos.

[0040] The system is used for liquid level monitoring, liquid circulation, cooling, or heating within the storage tank. Liquid pipelines interface with the tank's inlets and outlets, typically equipped with sealing valves or isolation valves to ensure sealing and control. Pipelines are located at the bottom, top, or sides of the tank, connecting pumps, valves, and filtration equipment to enable liquid flow and monitoring. Multiple liquid transport pipelines can be used to transport different materials.

[0041] The cable lines connect sensors (level, pressure, temperature, gas composition analyzers), controllers, actuators (such as valve actuators, electric gates), and communication equipment (such as industrial Ethernet, wireless transmission modules). The cables extend from the instruments and sensors within the storage compartment, passing through sealed junction boxes or waterproof / explosion-proof connectors to the external control system. The wiring design considers vibration resistance, chemical corrosion resistance, and fire resistance to ensure stable and reliable signal transmission.

[0042] In shallow circular silos, various pipes and cables work together through sealed connections and a rational layout to achieve the functions of storage, transportation, monitoring, and automatic control. Their core role in cooperating with the silo structure is to ensure airtightness, corrosion resistance, and signal integrity, thereby guaranteeing the safe, efficient, and automated operation of the storage system.

[0043] The shallow circular silo multi-pipeline composite support system includes multiple support components 1 and multiple load-bearing beam components 2. The multiple support components 1 are perpendicular to the ground and are arranged at intervals. Each load-bearing beam component 2 is connected to two oppositely arranged support components 1. This arrangement makes the entire support system form a stable frame structure, which can effectively provide support for multiple pipelines and avoid problems such as shaking and displacement of pipelines due to lack of support, thereby improving the stability and safety of pipelines.

[0044] refer to Figure 1 and Figure 2 Specifically, support assembly 1 includes a first support frame 11 and a second support frame 12, which are arranged in parallel opposite directions. The first support frame 11 and the second support frame 12 are typically made of metal, such as carbon steel or stainless steel, which have good strength and corrosion resistance, and can adapt to the environment of a shallow circular silo. The first support frame 11 and the second support frame 12 can be welded from channel steel, which has a certain bending resistance. The first support frame 11 and the second support frame 12 are fixed to the ground by bolts, ensuring their parallel opposite state. This connection method is both secure and easy to install and disassemble. The parallel opposite arrangement of the first support frame 11 and the second support frame 12 provides a stable connection foundation for the load-bearing beam assembly 2, allowing the load-bearing beam assembly 2 to be reliably installed between them.

[0045] Specifically, the load-bearing beam assembly 2 includes load-bearing beams 21 for supporting multiple pipelines, with the multiple load-bearing beams spaced apart. The load-bearing beams 21 can be steel beams or aluminum alloy beams. Steel beams have high strength and are suitable for supporting heavier pipelines; aluminum alloy beams are lightweight and easy to install and adjust. The load-bearing beams 21 are positioned between adjacent, spaced-apart first support frames 11 and second support frames 12. The spaced-apart load-bearing beams 21 can be adjusted according to the distribution and needs of different pipelines, better adapting to the support requirements of various pipelines. For example, different types of pipelines can be erected on load-bearing beams at different heights and positions, avoiding a chaotic arrangement of pipelines.

[0046] refer to Figure 1 and Figure 2 The supporting beam 21 includes a first supporting beam 211 for supporting the gas conveying pipeline, a second supporting beam 212 for supporting the liquid conveying pipeline, and a third supporting beam 213 for supporting the liquid conveying pipeline. The second supporting beam 212 is equipped with a cable tray assembly 3 for placing cable lines. The first supporting beam 211 has an arc-shaped structure, and its curvature matches the curvature of the gas conveying pipeline. The relationship between the arc length L of the first supporting beam 211 and the circumference C of the gas conveying pipeline is: 1 / 3C≤L≤1 / 2C. The arc-shaped structure of the first supporting beam 211 can better fit the gas conveying pipeline, increase the contact area, and improve the stability of the support.

[0047] The first load-bearing beam 211 can be manufactured using a casting process to ensure its curvature accuracy. Alternatively, it can be made by bending sheet metal. A rubber gasket 6 is installed between the first load-bearing beam 211 and the gas conveying pipeline. The rubber gasket 6 acts as a buffer and damper, reducing friction and wear between the pipeline and the load-bearing beam, and also reducing noise generated by pipeline vibration. The rubber gasket 6 can be made of materials such as nitrile rubber, which has good elasticity and wear resistance.

[0048] The cable tray assembly 3 on the second load-bearing beam 212 is a splicable design. The cable tray assembly 3 includes multiple steel profiles 31, with each pair of adjacent steel profiles 31 fixedly connected by a connecting plate 32. The steel profiles 31 can be channel steel, providing good structural strength. The connecting plate 32 can be made of steel plate, and is bolted to the steel profiles 31. This splicable design facilitates the installation and disassembly of the cable tray assembly 3 and allows for adjustments based on the number and routing of cable lines.

[0049] refer to Figure 1 and Figure 4 The third supporting beam 213 is connected with a limiting component 5. A sliding groove 2132 extending laterally is provided on the side of the third supporting beam 213 away from the ground. The sliding groove 2132 can be a U-shaped groove. Multiple sets of sliding limiting components 5 are installed within the sliding groove 2132 to restrict the horizontal movement of the liquid conveying pipeline within the third supporting beam 213. Each set of limiting components 5 includes two sliding blocks 51 and two limiting rods 52 located inside the sliding groove 2132. The sliding blocks 51 can move within the sliding groove 2132, and the limiting rods 52 are fixedly connected to the sliding blocks 51. The sliding blocks 51 can be made of plastic or metal and have good wear resistance. The limiting rods 52 can be round or square rods and are fixed to the sliding blocks 51 by welding or bolting.

[0050] refer to Figure 4 and Figure 5An adjustment mechanism 53 is provided between two adjacent sets of limiting components 5. The adjustment mechanism 53 includes an adjustment sleeve 531, a nut 532, and a threaded rod 533. The adjustment sleeve 531 is fixedly connected to the sliding block 51 and is arranged parallel to the sliding groove 2132. The threaded rod 533 is fixedly mounted on the adjacent sliding block 51. The nut 532 is sleeved on the threaded rod 533 and abuts against the adjustment sleeve 531. The threaded rod 533 is arranged parallel to the adjustment sleeve 531 and passes through the adjustment sleeve 531. The adjustment sleeve 531 is a hollow cylindrical structure. By rotating the nut 532, the distance between the two adjacent sets of limiting components 5 can be adjusted, thereby adjusting the limiting rod 52 to clamp and fix the liquid conveying pipeline, thus adapting to liquid conveying pipelines of different diameters.

[0051] refer to Figure 1 , Figure 3 and Figure 4 The system also includes a height adjustment component 4, which comprises a slide rail 41 disposed on the opposite side of the first support frame 11 and the second support frame 12, and a fixing rod 42. The second bearing beam 212 and the third bearing beam 213 can slide on the slide rail 41. The slide rail 41 can be a linear guide rail, providing good guidance. The first support frame 11 and the second support frame 12 each have correspondingly spaced height adjustment holes 100 on their sides, which penetrate the slide rail 41. The second bearing beam 212 and the third bearing beam 213 each have circular through holes 2131 that mate with the height adjustment holes 100. The second bearing beam 212 and the third bearing beam 213 are fixed between the first support frame 11 and the second support frame 12 by the fixing rod 42. By adjusting the positions of the second bearing beam 212 and the third bearing beam 213 on the slide rail 41, and inserting the fixing rod 42 into the corresponding height adjustment hole 100 and circular through hole 2131, the height of the second bearing beam 212 and the third bearing beam 213 can be adjusted to meet the installation height requirements of different pipelines.

[0052] The implementation principle of the shallow circular silo multi-pipeline composite support system in this application embodiment is as follows: a stable frame structure is constructed by multiple support components 1 and load-bearing beam components 2, which can provide reasonable support for various types of pipelines. Different types of load-bearing beams are used to support gas pipelines, liquid pipelines, and cable lines respectively, avoiding mutual interference between pipelines and making the pipeline arrangement more orderly. The arc-shaped structure of the first load-bearing beam 211 and the setting of the rubber gasket 6 improve the stability and safety of the support for the gas pipeline; the splicable design of the cable tray component 3 facilitates the installation and adjustment of cable lines; the limiting component 5 and the adjusting mechanism 53 on the third load-bearing beam 213 can adapt to liquid pipelines of different diameters and limit their horizontal movement; the second load-bearing beam 212 and the third load-bearing beam 213 can slide on the slide rail 41 and be height-adjusted by the height adjustment hole 100 and the fixed rod 42, further enhancing the flexibility and adaptability of the entire support system.

[0053] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A shallow circular silo multi-pipeline composite support system, characterized in that, include: Multiple support components (1) and multiple load-bearing beam components (2); Multiple support components (1) are arranged perpendicular to the ground and spaced apart in sequence. Each support component (1) includes a first support frame (11) and a second support frame (12), and the first support frame (11) and the second support frame (12) are arranged in parallel opposite to each other. Each of the load-bearing beam assemblies (2) connects to two oppositely arranged support assemblies (1). The load-bearing beam assembly (2) includes load-bearing beams (21) for supporting multiple pipelines, and the multiple load-bearing beams (21) are arranged in parallel at intervals.

2. The shallow circular silo multi-pipeline composite support system according to claim 1, characterized in that: The supporting beam (21) includes a first supporting beam (211) for supporting gas conveying pipelines, a second supporting beam (212) for supporting liquid conveying pipelines, and a third supporting beam (213) for supporting liquid conveying pipelines. The second supporting beam (212) is provided with a cable tray assembly (3) for placing cable lines.

3. The shallow circular silo multi-pipeline composite support system according to claim 2, characterized in that: The first supporting beam (211) is an arc-shaped structure. The arc of the first supporting beam (211) matches the arc of the gas conveying pipeline. The relationship between the arc length L of the first supporting beam (211) and the circumference C of the gas conveying pipeline is: 1 / 3C≤L≤1 / 2C.

4. The shallow circular silo multi-pipeline composite support system according to claim 3, characterized in that: The first support frame (11) and the second support frame are provided with a slide rail (41) on their opposite sides, and the second bearing beam (212) and the third bearing beam (213) can slide on the slide rail (41).

5. A shallow circular silo multi-pipeline composite support system according to claim 4, characterized in that: The first support frame (11) and the second support frame (12) are provided with height adjustment holes (100) arranged at corresponding intervals on their sides. The height adjustment holes (100) are provided through the slide rail (41). The second bearing beam (212) and the third bearing beam (213) are provided with circular through holes (2131) that cooperate with the height adjustment holes (100). The second bearing beam (212) and the third bearing beam (213) are fixed between the first support frame (11) and the second support frame (12) by setting a fixing rod (42).

6. The shallow circular silo multi-pipeline composite support system according to claim 4, characterized in that: The third bearing beam (213) has a sliding groove (2132) extending laterally on the side away from the ground. Multiple sets of sliding limiting components (5) are provided in the sliding groove (2132). The limiting components (5) are used to restrict the movement of the liquid conveying pipeline in the horizontal direction of the third bearing beam (213).

7. A shallow circular silo multi-pipeline composite support system according to claim 6, characterized in that: Each of the limiting components (5) includes two sliding blocks (51) and two limiting rods (52) located inside the sliding groove (2132). The sliding blocks (51) are movable within the sliding groove (2132), and the limiting rods (52) are fixedly connected to the sliding blocks (51).

8. A shallow circular silo multi-pipeline composite support system according to claim 7, characterized in that: An adjustment mechanism (53) is provided between two adjacent sets of the limiting components (5). The adjustment mechanism (53) includes an adjustment sleeve (531), a nut (532), and a threaded rod (533). The adjustment sleeve (531) is fixedly connected to the sliding block (51) and is arranged parallel to the sliding groove (2132). The threaded rod (533) is fixedly installed on the adjacent sliding block (51). The nut (532) is sleeved on the threaded rod (533) and abuts against the adjustment sleeve (531). The threaded rod (533) is arranged parallel to the adjustment sleeve (531) and passes through the adjustment sleeve (531).

9. A shallow circular silo multi-pipeline composite support system according to claim 2, characterized in that: A rubber gasket (6) is provided between the first load-bearing beam (211) and the gas conveying pipeline.

10. A shallow circular silo multi-pipeline composite support system according to claim 2, characterized in that: The cable tray assembly (3) is designed to be spliced. The cable tray assembly (3) includes multiple steel sections (31), and each pair of adjacent steel sections (31) is fixedly connected by a connecting plate (32).

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