Industrial kiln tail gas treatment device
By introducing a cleaning mechanism consisting of scrapers, strips, and brushes into the kiln exhaust gas treatment device, combined with a motor drive system, the problem of cleaning deposits on the inner wall during the kiln exhaust gas treatment process has been solved, achieving a highly efficient cleaning effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI CHANGHONG INTELLIGENT EQUIP CO LTD
- Filing Date
- 2025-06-07
- Publication Date
- 2026-06-16
AI Technical Summary
During the kiln exhaust gas treatment process, particulate matter in the flue gas deposits on the inner wall of the tank, resulting in reduced volume and difficulty in cleaning.
An exhaust gas treatment device was designed, comprising a tank, an air intake mechanism, a spraying mechanism, and a cleaning mechanism. The device uses scrapers, strip plates, and brushes to clean the inner wall of the tank, and combines a motor-driven gear system to achieve automated cleaning.
It effectively cleans deposits from the inner wall of the tank, preventing volume reduction and improving cleaning efficiency and the service life of the equipment.
Smart Images

Figure CN224358188U_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of kiln exhaust gas treatment technology, and in particular to an industrial kiln exhaust gas treatment device. Background Technology
[0002] A kiln is a device used to fire ceramics, glass, metals, and other materials. It is typically constructed from materials such as brick, clay, or metal, and possesses high-temperature resistance and fire resistance. A kiln provides a high-temperature environment, allowing raw materials to undergo processes such as heating, melting, and crystallization within the furnace, thereby completing the production of the product. There are various types of kilns, such as ceramic kilns, glass kilns, and metal smelting furnaces, each differing in structure and working principle.
[0003] Specifically, a kiln flue gas treatment device, such as CN219023722U, washes the exhaust gas by spraying it, thereby increasing the washing effect and efficiency. However, during the flue gas treatment process, particles in the flue gas mix with water and flow downwards along the inner wall of the tank. Over time, this accumulates deposits on the inner wall of the tank, reducing its volume and making it difficult to clean later. Summary of the Invention
[0004] The purpose of this invention is to provide an industrial kiln exhaust gas treatment device.
[0005] The technical problem of this invention is mainly solved by the following technical solution:
[0006] An industrial kiln exhaust gas treatment device includes a tank body, with an exhaust pipe and a drain pipe respectively installed at the upper and lower ends of the tank body. The tank body is equipped with an air inlet mechanism and a spray mechanism located on the upper and lower sides of the air inlet mechanism. A cleaning mechanism is also installed inside the tank body.
[0007] The cleaning mechanism includes annular seats located on the upper and lower sides of the tank body. A strip plate and a scraper abutting against the inner wall of the tank body are arranged between the two sets of annular seats. The scraper is provided with rectangular notches corresponding to the air intake mechanism and the spraying mechanism. The strip plate is provided with bristles abutting against the inner wall of the tank body. A sliding groove is also provided around the outer wall of each annular seat. Multiple sets of bolts I are screwed onto the side wall of the tank body, with their ends extending into the sliding groove. A motor is also provided at the top of the tank body. A gear is provided on the output shaft of the motor, located in the upper annular seat. Gear teeth that mesh with the gear are axially arranged on the inner wall of the upper annular seat.
[0008] Preferably, the air intake mechanism includes an air intake pipe located outside the tank body, and a branch pipe extending into the tank body is provided on the air intake pipe, the branch pipe being correspondingly provided with one of a set of rectangular notches.
[0009] Preferably, the spraying mechanism includes a spray pipe located outside the tank body, and the spray pipe is provided with nozzles extending into the tank body, the nozzles being correspondingly arranged with one of the sets of rectangular notches.
[0010] Preferably, the outer wall of the annular seat is provided with protrusions located on both sides of the corresponding scraper and strip plate, and the protrusions are provided with bolts II for locking and fixing the corresponding scraper and strip plate.
[0011] Preferably, the tank sidewall is provided with a screw hole for screwing into the bolt I rod, and the end surface of the bolt I rod has a smooth structure and extends into the corresponding groove.
[0012] Preferably, the two sets of spray mechanisms are located between the upper and lower sets of annular seats.
[0013] The beneficial effects of the present invention are: the present invention uses rotating scrapers, strips and bristles in the cleaning mechanism to scrape and clean the inner wall of the tank, so as to clean the impurities adhering to the inner wall of the tank. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of the present invention;
[0015] Figure 2 This is a schematic diagram of the scraper structure in this invention;
[0016] Figure 3 This is a top-view cross-sectional view of the upper annular seat in this invention.
[0017] In the diagram: 1. Tank body, 2. Air intake mechanism, 21. Air intake pipe, 22. Branch pipe, 3. Spraying mechanism, 31. Spray pipe, 32. Nozzle, 4. Cleaning mechanism, 41. Annular seat, 42. Scraper, 43. Strip plate, 44. Rectangular notch, 45. Brush bristles, 46. Slide groove, 47. Bolt I, 48. Motor, 49. Gear, 410. Gear tooth, 5. Protrusion, 6. Bolt II. Detailed Implementation
[0018] The technical solution of the present invention will be further described in detail below through embodiments and in conjunction with the accompanying drawings.
[0019] An industrial kiln exhaust gas treatment device includes a tank body 1, with an exhaust pipe and a drain pipe respectively installed at the upper and lower ends of the tank body 1. An air intake mechanism 2 and a spray mechanism 3 located on the upper and lower sides of the air intake mechanism 2 are installed on the tank body 1. A cleaning mechanism 4 is also installed inside the tank body 1.
[0020] The cleaning mechanism 4 includes annular seats 41 located on the upper and lower sides inside the tank body 1. Two sets of spraying mechanisms 3 are located between the upper and lower sets of annular seats 41. A strip plate 43 and a scraper 42 abutting against the inner wall of the tank body 1 are provided between the two sets of annular seats 41. The scraper 42 is provided with rectangular notches 44 corresponding to the air intake mechanism 2 and the spraying mechanism 3. The strip plate 43 is provided with bristles 45 abutting against the inner wall of the tank body 1. A ring of sliding grooves 46 is also provided around the outer wall of the annular seats 41. Multiple sets of bolts I47 extending into the sliding grooves 46 are screwed onto the side wall of the tank body 1. A motor 48 is also provided at the top of the tank body 1. A gear 49 located in the upper annular seat 41 is provided on the output shaft of the motor 48. Gear teeth 410 that mesh with the gear 49 are axially provided on the inner wall of the upper annular seat 41.
[0021] The air intake mechanism 2 includes an air intake pipe 21 located outside the tank body 1, and a branch pipe 22 extending into the tank body 1 is provided on the air intake pipe 21. The branch pipe 22 is correspondingly arranged with one of the sets of rectangular notches 44. Figure 1 As shown, several branch pipes 22 are located inside the rectangular notch 44 in the middle. When the annular seat 41 drives the rectangular notch 44 on the scraper 42 to rotate, the rectangular notch 44 in the middle will slide on the branch pipe 22. At this time, the branch pipe 22 will not contact the side wall of the rectangular notch 44 in the middle and thus affect the rotation of the scraper 42.
[0022] The spraying mechanism 3 includes a spray pipe 31 located outside the tank body 1, and a nozzle 32 extending into the tank body 1 is provided on the spray pipe 31. The nozzle 32 is correspondingly arranged with one of the sets of rectangular notches 44. Figure 1 As shown, when the annular seat 41 drives the rectangular notch 44 on the scraper 42 to rotate, the rectangular notches 44 on the upper and lower sides will slide on the corresponding nozzles 32. At this time, the nozzles 32 will not contact the sidewalls of the corresponding rectangular notches 44 on the upper and lower sides, thus not affecting the rotation of the scraper 42.
[0023] In this embodiment, the outer wall of the annular seat 41 is provided with protrusions 5 located on both sides of the corresponding scraper 42 and strip plate 43, and the protrusions 5 are provided with bolts II6 for locking and fixing the corresponding scraper 42 and strip plate 43.
[0024] The tank body 1 has a screw hole on its side wall that is screwed to the bolt I47 rod. The end surface of the bolt I47 rod is smooth and extends into the corresponding groove 46.
[0025] The present invention suspends the annular seat 41 in the tank body 1 by extending the end of bolt I47 into the groove 46, thereby indirectly suspending the scraper 42 and the strip plate 43 in the tank body 1. At the same time, the two ends of the scraper 42 and the strip plate 43 are locked and fixed to the protrusion 5 by bolt II6, so that the strip plate 43 and the scraper 42 are movably connected to the annular seat 41, and the annular seat 41 is movably fixed in the tank body 1, making it easy to install and disassemble the above components. In the above process, the end of bolt I47 extends into the groove 46 and abuts against its side wall, thereby positioning the annular seat 41 from multiple directions and preventing the annular seat 41 from horizontally displacing in the tank body 1.
[0026] The method of using this invention is as follows: the flue gas is drawn into the tank 1 through the inlet pipe 21 and the branch pipe 22 by the fan and the pipeline. At this time, the spray liquid is injected into the spray pipe 31 by the pump and the pipeline and sprayed out by the nozzle 32, thereby performing spray washing work on the flue gas.
[0027] When the inner wall of the tank 1 needs to be cleaned, the motor 48 drives the upper annular seat 41 to rotate through the gear 49 and gear teeth 410. The upper annular seat 41 will cause the sliding groove 46 on its outer wall to slide on the end of the bolt I47 rod. At this time, the upper annular seat 41 will drive the lower annular seat 41 to rotate together through the scraper 42 and the strip plate 43. The rotating scraper 42 will scrape and clean the inner wall of the tank 1, while the rotating strip plate 43 can clean the inner wall of the tank 1 again through the brush bristles 45. During the above process, when the scraper 42 rotates, it will cause the rectangular notch 44 to slide over the corresponding nozzle 32 and branch pipe 22, preventing the nozzle 32 and branch pipe 22 from contacting the scraper 42 or the side wall of the rectangular notch 44 and affecting the rotation of the scraper 42.
[0028] The present invention has been described in detail above, but the content described is only a preferred embodiment of the present invention and should not be considered as limiting the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the patent coverage of the present invention.
Claims
1. An industrial kiln exhaust gas treatment device, comprising a tank body, wherein an exhaust pipe and a drain pipe are respectively provided at the upper and lower ends of the tank body, characterized in that: The tank is equipped with an air intake mechanism and a spray mechanism located on the upper and lower sides of the air intake mechanism. A cleaning mechanism is also provided inside the tank. The cleaning mechanism includes annular seats located on the upper and lower sides of the tank body. A strip plate and a scraper abutting against the inner wall of the tank body are arranged between the two sets of annular seats. The scraper is provided with rectangular notches corresponding to the air intake mechanism and the spraying mechanism. The strip plate is provided with bristles abutting against the inner wall of the tank body. A sliding groove is also provided around the outer wall of each annular seat. Multiple sets of bolts I are screwed onto the side wall of the tank body, with their ends extending into the sliding groove. A motor is also provided at the top of the tank body. A gear is provided on the output shaft of the motor, located in the upper annular seat. Gear teeth that mesh with the gear are axially arranged on the inner wall of the upper annular seat.
2. The industrial kiln tail gas treatment device according to claim 1, characterized in that: The air intake mechanism includes an air intake pipe located on the outside of the tank body, and a branch pipe extending into the tank body is provided on the air intake pipe, with the branch pipe corresponding to one of the sets of rectangular notches.
3. The industrial kiln tail gas treatment device according to claim 1, characterized in that: The spraying mechanism includes a spray pipe located on the outside of the tank, and a nozzle extending into the tank is provided on the spray pipe, with the nozzle corresponding to a set of rectangular notches.
4. The industrial kiln tail gas treatment device according to claim 1, characterized in that: The outer wall of the annular seat is provided with protrusions on both sides of the corresponding scraper and strip plate, and the protrusions are provided with bolts II for locking and fixing the corresponding scraper and strip plate.
5. The industrial kiln tail gas treatment device according to claim 1, characterized in that: The tank body has a threaded hole on its side wall that is threaded to the bolt I rod. The end surface of the bolt I rod has a smooth structure and extends into the corresponding groove.
6. The industrial kiln tail gas treatment device according to claim 1, characterized in that: The two sets of spray mechanisms are located between the upper and lower sets of annular seats.