A fully automatic numerical control calcium silicate fireproof wallboard production line

Abstract

The utility model discloses a kind of full-automatic numerical control calcium silicate fireproof wallboard production lines, it is related to calcium silicate fireproof wallboard production technical field, including feeding machine, centering conveying frame, plate turnover machine, papering machine, rear heating furnace tray conveying frame, PUR three-roll rubber coater and dust collector, the feeding machine includes underframe, moving assembly, lifting assembly, top frame, alignment component and propulsion assembly, calcium silicate fireproof wallboard body is placed on the top frame, the feeding machine, centering conveying frame, plate turnover machine, papering machine, rear heating furnace tray conveying frame, PUR three-roll rubber coater, dust collector are sequentially connected, the feeding is located in the both ends of full-automatic numerical control calcium silicate fireproof wallboard production line.This full-automatic numerical control calcium silicate fireproof wallboard production line, need no longer separately set up centering conveying frame and ground roller conveying equipment feeding, feeding structure is simple, and different sizes of calcium silicate fireproof wallboard body can be aligned.

Description

Technical Field

[0001] This utility model relates to the field of calcium silicate fireproof wall panel production technology, specifically a fully automatic CNC calcium silicate fireproof wall panel production line. Background Technology

[0002] Calcium silicate fireproof board is a new type of board material. In order to reduce the workload of workers, it is produced using a fully automated CNC production line. The production line includes a gantry feeder, a centering conveyor, a flipping machine, a sticker machine, a rear heating furnace tray conveyor, a PUR three-roller glue coater, and a dust collector.

[0003] For example, Chinese utility model patent CN209922408U discloses a fully automatic CNC calcium silicate fireproof wall panel production line in the field of fireproof wall panel production technology. The line includes a gantry feeder, which comprises a frame, a suction cup frame, suction cup cylinders, a Z-axis moving motor, and an X-axis moving motor. A crossbeam is fixedly connected to the top of the frame, and an X-axis rack is fixedly connected to the top of the crossbeam. An X-axis precision guide rail is fixedly connected to the front wall of the crossbeam. A frame plate is slidably connected to the middle of the X-axis precision guide rail. A feeding frame is slidably connected to the side wall of the frame plate. A Z-axis precision guide rail is fixedly connected to the rear wall of the feeding frame, and a Z-axis rack is fixedly connected to the side wall of the feeding frame. A suction cup frame is fixedly connected to the bottom of the feeding frame. A Z-axis gear is fixedly connected to the output end of the Z-axis moving motor, and an X-axis gear is fixedly connected to the output end of the X-axis moving motor. This utility model achieves fully automatic production, completes automatic loading and unloading, saves manpower and resources, reduces labor intensity, improves efficiency, and reduces costs.

[0004] Based on existing solutions and actual production and processing, the existing fully automated CNC calcium silicate fireproof board production line uses a ground roller conveyor, a gantry feeder, and a centering conveyor to transport the calcium silicate fireproof board body. The conveying structure of the calcium silicate fireproof board body is complex. Therefore, we propose a fully automated CNC calcium silicate fireproof board production line to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this utility model is to provide a fully automatic CNC calcium silicate fireproof board production line to solve the problem mentioned in the background art of the complex conveying structure of the existing fully automatic CNC calcium silicate fireproof board production line, which uses a ground roller conveyor, a gantry feeder and a centering conveyor to convey the calcium silicate fireproof board.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic CNC calcium silicate fireproof plate production line, comprising a feeding machine, a centering conveyor, a flipping machine, a sticker machine, a rear heating furnace tray conveyor, a PUR three-roller coating machine, and a dust collector.

[0007] The feeding machine includes a base frame, a moving component, a lifting component, a top frame, an alignment component, and a pushing component. The lifting component is installed on the base frame, the alignment component is installed on the right end of the top frame, the pushing component is installed on the outside of the base frame, and a calcium silicate fireproof plate is placed on the top frame.

[0008] The feeding machine, centering conveyor, flipping machine, sticker machine, rear heating furnace tray conveyor, PUR three-roller glue coater, and dust collector are connected in sequence. The feeding machine is located at both ends of the fully automatic CNC calcium silicate fireproof board production line.

[0009] Using the above technical solution, there is no need to set up a separate centering conveyor and ground roller conveyor for feeding. The feeding structure is simple and can align calcium silicate firewalls of different sizes.

[0010] Preferably, the moving component includes a bidirectional motor, a rotating rod, and rollers. The bidirectional motor is mounted on the bottom end of the base frame, and the rotating rod is fixed to the output end of the bidirectional motor. Rollers are fixed to the outer end of the rotating rod.

[0011] Preferably, the lifting assembly includes a first electric telescopic rod, a support rod, and a movable block. The output end of the first electric telescopic rod is fixed to the movable block, and the support rod is rotatably mounted on the movable block.

[0012] Preferably, a movable block is slidably installed at both the bottom end of the top frame and the top end of the base frame.

[0013] Preferably, the alignment assembly includes a first motor, a reverse lead screw, and a push plate. The first motor is fixed to the front side of the top frame, and the reverse lead screw is fixed to the output end of the first motor. The outer end of the reverse lead screw is threadedly connected to the push plate, and the push plate is symmetrically arranged about the center line of the reverse lead screw.

[0014] Preferably, the propulsion assembly includes a second motor, a screw, a second electric telescopic rod, and a movable plate. The second motor is fixed to both the front and rear sides of the base frame, and the output end of the second motor is fixed to the screw. The outer end of the screw is threadedly connected to the bottom end of the second electric telescopic rod, and the top end of the second electric telescopic rod is engaged with the movable plate.

[0015] Preferably, the top of the second electric telescopic rod is integrally connected to a rectangular block that mates with the rectangular groove inside the moving plate.

[0016] Compared with the prior art, the beneficial effects of this utility model are: the fully automatic CNC calcium silicate fireproof board production line no longer needs to set up a separate centering conveyor and ground roller conveyor for feeding, the feeding structure is simple, and it can align calcium silicate fireproof board bodies of different sizes;

[0017] 1. The feeding machine includes a base frame, a moving component, a lifting component, a top frame, an alignment component, and a pushing component. The base frame, lifting component, top frame, and pushing component facilitate the transfer of calcium silicate firewall boards to the flipping machine, eliminating the need for a separate centering conveyor frame and ground roller conveyor for feeding. The feeding structure is simple.

[0018] The movable components facilitate the movement of the feeder, thereby making it easier to transfer stacked calcium silicate firewall boards.

[0019] 2. During the feeding process, the calcium silicate firewall board can be sized by the alignment component. The alignment component includes a first motor, a reverse lead screw and a push plate. The position of the push plate is adjusted by the first motor and the reverse lead screw to adapt to calcium silicate firewall boards of different sizes.

[0020] 3. A movable plate is snapped onto the top of the second electric telescopic rod. A rectangular block that mates with the rectangular groove inside the movable plate is integrally connected to the top of the second electric telescopic rod, making it easy to assemble and disassemble the movable plate. When it is necessary to remove the processed and stacked calcium silicate firewall board, the movable plate can be removed to avoid the movable plate from obstructing the calcium silicate firewall board. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the axial structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the first shaft side structure of the feeding machine of this utility model;

[0023] Figure 3 This is a cross-sectional view of the feeding machine of this utility model;

[0024] Figure 4 This is a schematic diagram of the first structure of the feeding machine of this utility model after disassembly;

[0025] Figure 5 This is a schematic diagram of the second structure of the feeding machine of this utility model.

[0026] Figure 6 This is a schematic diagram of the disassembled structure of the movable plate of this utility model.

[0027] In the diagram: 100, Feeding machine; 1, Base frame; 2, Bidirectional motor; 3, Rotating rod; 4, Roller; 5, First electric telescopic rod; 6, Support rod; 7, Moving block; 8, Top frame; 9, First motor; 10, Reverse screw; 11, Push plate; 12, Second motor; 13, Screw; 14, Second electric telescopic rod; 15, Moving plate; 16, Calcium silicate fireproof wall panel. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1-6 The existing fully automatic CNC calcium silicate fireproof board production line uses a ground roller conveyor, a gantry feeder and a centering conveyor to transport the calcium silicate fireproof board 16. The conveying structure of the calcium silicate fireproof board 16 is complex. In order to solve this technical problem, this embodiment discloses the following technical content.

[0030] A fully automatic CNC calcium silicate fireproof plate production line includes a feeder 100, a centering conveyor, a flipping machine, a sticker machine, a rear heating furnace tray conveyor, a PUR three-roller glue coater, and a dust collector.

[0031] The feeding machine 100, centering conveyor, flipping machine, sticker machine, rear heating furnace tray conveyor, PUR three-roller glue coating machine, and dust collector are connected in sequence. The feeding machine 100 is located at both ends of the fully automatic CNC calcium silicate fireproof board production line. The feeding machine 11 includes a base frame 1, a moving component, a lifting component, a top frame 8, an alignment component, and a pushing component. The lifting component is installed on the base frame 1, the alignment component is installed on the right end of the top frame 8, the pushing component is installed on the outside of the base frame 1, and the calcium silicate fireproof board body 16 is placed on the top frame 8.

[0032] The stacked calcium silicate firewall panels 16 can be quickly placed in the middle of the top frame 8 using a forklift. The moving component facilitates the movement of the feeder 100, thereby making it easier to move the stacked calcium silicate firewall panels 16 on the feeder 100. The moving component includes a bidirectional motor 2, a rotating rod 3, and a roller 4. The bidirectional motor 2 is installed at the bottom of the base frame 1, and the rotating rod 3 is fixed at the output end of the bidirectional motor 2. The roller 4 is fixed at the outer end of the rotating rod 3. The roller 4 rotates under the action of the bidirectional motor 2, thereby moving the feeder 100. The two sets of bidirectional motors 2 are synchronously controlled by the controller.

[0033] like Figure 1 As shown, during production and processing, the feeder 100 moves to both ends of the fully automatic CNC calcium silicate fireproof board production line;

[0034] The feeding machine 100 uses a lifting assembly, an alignment assembly, and a pushing assembly to send the calcium silicate firewall board 16 to the flipping machine for processing, and then to the sticker machine. After the surface is covered, it is heated by the rear heating furnace tray conveyor, then coated with glue by the PUR three-roller glue coater, and then impurities are removed by the dust collector. The conveying structure inside the dust collector can output the calcium silicate firewall board 16 to the feeding machine 100 at the end of the production line. The processed calcium silicate firewall board 16 is conveyed to the top frame 8, thus completing the production process. This achieves fully automated production, saves manpower and material resources, and improves efficiency.

[0035] During feeding, the height of the top frame 8 and the top layer of calcium silicate fireproof wall panel 16 is controlled by the lifting component, so that the lower surface of the top layer of calcium silicate fireproof wall panel 16 is aligned with the upper surface of the flipping machine conveying structure. The top layer of calcium silicate fireproof wall panel 16 is pushed by the pushing component. The pushing component includes a second motor 12, a screw 13, a second electric telescopic rod 14 and a moving plate 15. The second motor 12 is fixed on both the front and rear sides of the base frame 1, and the output end of the second motor 12 is fixed with the screw 13. The outer end of the screw 13 is threaded to the bottom end of the second electric telescopic rod 14, and the top end of the second electric telescopic rod 14 is engaged with the moving plate 15.

[0036] Start the second motor 12, which drives the screw 13 to rotate, causing the second electric telescopic rod 14 and the moving plate 15 to move toward the flipping machine, sending the calcium silicate firewall plate 16 onto the flipping machine. Then the screw 13 rotates in the opposite direction and moves to the side of the calcium silicate firewall plate 16. As the height of the calcium silicate firewall plate 16 changes, the second electric telescopic rod 14 adjusts the height of the moving plate 15.

[0037] The calcium silicate firewall plate 16 is aligned by an alignment assembly, which includes a first motor 9, a reverse lead screw 10, and a push plate 11. The first motor 9 is fixed to the front side of the top frame 8, and the reverse lead screw 10 is fixed to the output end of the first motor 9. The outer end of the reverse lead screw 10 is threaded to the push plate 11. The push plate 11 is symmetrically arranged about the center line of the reverse lead screw 10. The first motor 9 drives the reverse lead screw 10 to rotate and adjust the distance between the front and rear push plates 11 so that the distance between the push plates 11 is equal to the width of the calcium silicate firewall plate 16.

[0038] During the transfer of the calcium silicate firewall plate 16, as the number of calcium silicate firewall plates 16 decreases, the top frame 8 near the flipping machine gradually rises, and the height of the top frame 8 near the end of the production line gradually decreases. The height of the top frame 8 is adjusted by the lifting assembly, which includes a first electric telescopic rod 5, a support rod 6, and a moving block 7. The output end of the first electric telescopic rod 5 is fixed with the moving block 7, and the support rod 6 is rotatably mounted on the moving block 7. The first electric telescopic rod 5 drives the moving block 7 to move, thereby rotating the support rod 6 and causing the top frame 8 to rise and fall.

[0039] Since the top of the second electric telescopic rod 14 is integrally connected with a rectangular block that mates with the rectangular groove inside the movable plate 15, when the movable plate 15 is not needed, the movable plate 15 can be lifted and removed from the second electric telescopic rod 14, thus avoiding the movable plate 15 from obstructing the calcium silicate firewall plate 16.

[0040] The above completes a series of operations for the fully automated CNC calcium silicate fireproof panel production line. Any content not described in detail in this manual is existing technology known to those skilled in the art.

[0041] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0042] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A fully automatic CNC calcium silicate fireproof plate production line, comprising a feeding machine (100), a centering conveyor, a flipping machine, a sticker machine, a rear heating furnace tray conveyor, a PUR three-roller coating machine, and a dust collector, characterized in that: The feeding machine (100) includes a base frame (1), a moving component, a lifting component, a top frame (8), an alignment component and a pushing component. The lifting component is installed on the base frame (1), the alignment component is installed on the right end of the top frame (8), the pushing component is installed on the outside of the base frame (1), and a calcium silicate fireproof plate (16) is placed on the top frame (8). The feeding machine (100), centering conveyor, flipping machine, sticker machine, rear heating furnace tray conveyor, PUR three-roller glue coater, and dust collector are connected in sequence. The feeding machine (100) is located at both ends of the fully automatic CNC calcium silicate fireproof plate production line.

2. The fully automated CNC calcium silicate fireproof panel production line according to claim 1, characterized in that: The moving component includes a bidirectional motor (2), a rotating rod (3) and a roller (4). The bottom end of the base frame (1) is equipped with the bidirectional motor (2), and the output end of the bidirectional motor (2) is fixed with the rotating rod (3). The outer end of the rotating rod (3) is fixed with the roller (4).

3. The fully automated CNC calcium silicate fireproof panel production line according to claim 1, characterized in that: The lifting assembly includes a first electric telescopic rod (5), a support rod (6) and a moving block (7). The output end of the first electric telescopic rod (5) is fixed with the moving block (7), and the support rod (6) is rotatably mounted on the moving block (7).

4. The fully automated CNC calcium silicate fireproof panel production line according to claim 3, characterized in that: Movable blocks (7) are slidably installed at the bottom of the top frame (8) and the top of the base frame (1).

5. The fully automated CNC calcium silicate fireproof panel production line according to claim 1, characterized in that: The alignment assembly includes a first motor (9), a reverse lead screw (10), and a push plate (11). The first motor (9) is fixed to the front side of the top frame (8), and the reverse lead screw (10) is fixed to the output end of the first motor (9). The outer end of the reverse lead screw (10) is threadedly connected to the push plate (11), and the push plate (11) is symmetrically arranged about the center line of the reverse lead screw (10).

6. The fully automated CNC calcium silicate fireproof panel production line according to claim 1, characterized in that: The propulsion assembly includes a second motor (12), a screw (13), a second electric telescopic rod (14), and a moving plate (15). The second motor (12) is fixed on both the front and rear sides of the base frame (1), and the output end of the second motor (12) is fixed with a screw (13). The outer end of the screw (13) is threadedly connected to the bottom end of the second electric telescopic rod (14), and the top end of the second electric telescopic rod (14) is engaged with the moving plate (15).

7. The fully automated CNC calcium silicate fireproof panel production line according to claim 6, characterized in that: The top of the second electric telescopic rod (14) is integrally connected to a rectangular block that mates with the rectangular groove inside the movable plate (15).

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