Integrated biological purifier for factory farming system

Abstract

The utility model relates to biological purifier technical field, concretely relates to factory -scale breeding system integrated biological purifier, including fixing frame, feed pipe, processing bucket, discharge pipe, purification mechanism and material changing subassembly, be provided with processing bucket on the fixing frame, install feed pipe and discharge pipe on the processing bucket, install purification mechanism in the processing bucket, make the water to be handled and biological material contact complete purification through rotation of purification mechanism, material changing subassembly is installed in the purification mechanism inside, material changing subassembly lifts through biological material and collects biological material through centrifugal force.

Description

Technical Field

[0001] This utility model relates to the field of biological purifier technology, specifically to an integrated biological purifier for factory farming systems. Background Technology

[0002] Biological purifiers in factory farming systems are key equipment for water treatment in these systems. They primarily remove harmful substances such as ammonia nitrogen, nitrite, and hydrogen sulfide from the water through the metabolic processes of microorganisms, degrade organic matter, and stabilize water quality indicators such as pH and dissolved oxygen. This creates a favorable growth environment for farmed organisms, enables the recycling of aquaculture water, increases stocking density, conserves water resources, reduces energy consumption, and minimizes wastewater discharge. Therefore, it is an indispensable and crucial component of factory farming systems.

[0003] However, existing biological purifiers typically involve placing adsorbent materials with purification functions into the water to adsorb suspended particulate matter and organic matter in industrial and aquaculture wastewater. However, most existing biological purifiers are quite large, and the adsorbent materials need to be replaced during long-term use. The current replacement method is usually manual retrieval, which usually leads to a decrease in their working efficiency.

[0004] Therefore, this invention provides an integrated biological purifier for factory farming systems to solve the above-mentioned problems. Utility Model Content

[0005] The technical problem to be solved by this utility model is that existing biological purifiers usually adsorb suspended particulate matter and organic matter in industrial aquaculture wastewater by putting adsorbent materials with purification functions into the water. However, most existing biological purifiers are large in size, and the adsorbent materials need to be replaced during long-term use. The existing replacement method is usually to manually retrieve the materials, which usually leads to a decrease in their working efficiency.

[0006] This utility model provides the following technical solution: an integrated biological purifier for factory farming systems, including a fixed frame, a feed pipe, a treatment tank, a discharge pipe, a purification mechanism, and a material replacement assembly. The fixed frame is equipped with a treatment tank, and the treatment tank is fitted with a feed pipe and a discharge pipe. The treatment tank contains a purification mechanism that purifies the water to be treated by rotating it to bring it into contact with the biological material. The material replacement assembly is installed inside the purification mechanism and collects the biological material by lifting it and using centrifugal force.

[0007] Preferably, the purification mechanism includes a processing motor, a rotating rod, a fixed plate, a rotating disc, a filter barrel, and a support frame. The processing motor is mounted on the fixed frame, and a rotating rod is provided at the output end of the processing motor. A fixed plate is mounted on the rotating rod, and a rotating disc is mounted on the fixed plate. The rotating disc is rotatably mounted on the processing barrel, and a filter barrel is mounted on the rotating disc. A support frame for filtration is installed inside the filter barrel.

[0008] Preferably, the material changing assembly includes a material changing bracket, a control motor, a telescopic rod, a collection tray, and a collection trough. The material changing bracket is installed above the fixed frame, the control motor is installed on the material changing bracket, the telescopic rod is installed on the control motor, the collection tray is installed on the telescopic rod, and the collection trough is installed on the filter barrel.

[0009] Preferably, a detachable stop is provided above the processing tank, and a foldable guide block is installed inside the stop.

[0010] Preferably, the collection tank is provided with an array of filter holes.

[0011] The beneficial effects of this utility model are as follows:

[0012] 1. This utility model, through the structural design of its purification mechanism and material replacement assembly, achieves full contact between the water to be treated and the adsorbent material, effectively improving water treatment efficiency and purification effect. The automated design of its material replacement assembly reduces manual intervention, enabling convenient and efficient replacement of the adsorbent material and lowering maintenance costs. Simultaneously, the cooperation between the detachable baffle and the foldable guide block prevents the adsorbent material from flying out and provides precise guidance, ensuring the safety of equipment operation and the efficiency of material replacement. Furthermore, the array of filter holes in the collection tray and collection tank ensures the dry collection of the adsorbent material, avoiding the influence of water on the material replacement process and maintaining the continuous and efficient operation of the purifier. Attached Figure Description

[0013] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0015] Figure 2 This is a schematic diagram of the filter barrel of this utility model;

[0016] Figure 3This is a schematic diagram of the material changing component of this utility model;

[0017] Figure 4 This is a schematic diagram showing the installation position of the filter holes in this utility model.

[0018] In the diagram: 1. Fixed frame; 2. Feed pipe; 3. Processing tank; 31. Stop block; 32. Guide block; 4. Discharge pipe; 5. Purification mechanism; 51. Processing motor; 52. Rotating rod; 53. Fixed plate; 54. Rotating plate; 55. Filter tank; 56. Support frame; 6. Material changing assembly; 61. Material changing bracket; 62. Control motor; 63. Telescopic rod; 64. Collection tray; 65. Collection trough; 7. Filter hole. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely represents some embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0020] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and "back side," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product is conventionally placed during use. These terms are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation; therefore, they should not be construed as limitations on this utility model.

[0022] It should also be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0023] This disclosure aims to address the problem that existing biological purifiers typically adsorb suspended particulate matter and organic matter in industrial aquaculture wastewater by adding purifying adsorbent materials to the water. However, most existing biological purifiers are bulky, and the adsorbent materials need to be replaced over long periods of use. Current replacement methods usually involve manual retrieval, which often leads to reduced efficiency. Therefore, this disclosure proposes an integrated biological purifier for industrial aquaculture systems. Through the structural design of the purification mechanism and the material replacement assembly, it achieves full contact between the water to be treated and the adsorbent material, effectively improving water treatment efficiency and purification effect. The automated design of its material replacement assembly reduces manual intervention, enabling convenient and efficient replacement of the adsorbent material and lowering maintenance costs. Simultaneously, the combination of detachable baffles and foldable guide blocks prevents the adsorbent material from flying out and provides precise guidance, ensuring the safety of equipment operation and the efficiency of material replacement. Furthermore, the array of filter holes in the collection tray and collection tank ensures the dry collection of the adsorbent material, avoiding the influence of water on the material replacement process and maintaining the continuous and efficient operation of the purifier.

[0024] like Figures 1 to 4 As shown, the integrated biological purifier for factory farming systems includes a fixed frame 1, a feed pipe 2, a treatment tank 3, a discharge pipe 4, a purification mechanism 5, and a feed exchange assembly 6. The fixed frame 1 is equipped with the treatment tank 3, and the feed pipe 2 and discharge pipe 4 are installed on the treatment tank 3. The purification mechanism 5 is installed inside the treatment tank 3. The purification mechanism 5 completes the purification by rotating to bring the water to be treated into contact with the biological material. The feed exchange assembly 6 is installed inside the purification mechanism 5. The feed exchange assembly 6 collects the biological material by lifting it and using centrifugal force.

[0025] Through the structural design of the purification mechanism 5 and the material replacement assembly 6, full contact between the water to be treated and the adsorbent material is achieved, effectively improving water treatment efficiency and purification effect. The automated design of the material replacement assembly 6 reduces manual intervention, enabling convenient and efficient replacement of the adsorbent material and lowering maintenance costs. Simultaneously, the cooperation between the detachable baffle 31 and the foldable guide block 32 prevents the adsorbent material from flying out and provides precise guidance, ensuring the safety of equipment operation and the efficiency of material replacement. Furthermore, the array of filter holes 7 within the collection tray 64 and collection trough 65 ensures the dry collection of the adsorbent material, avoiding the impact of water on the material replacement process and maintaining the purifier's continuous and efficient operation.

[0026] like Figures 1 to 4 As shown, the purification mechanism 5 includes a processing motor 51, a rotating rod 52, a fixed plate 53, a rotating plate 54, a filter bucket 55, and a support frame 56. The processing motor 51 is mounted on the fixed frame 1 and drives the rotating rod 52 to rotate. The output end of the processing motor 51 is provided with the rotating rod 52, and the rotation of the rotating rod 52 drives the rotating plate 54 to rotate. The fixed plate 53 is mounted on the rotating rod 52 and is used to fix the rotating rod 52 and the rotating plate 54. The rotating plate 54 is mounted on the fixed plate 53 and is used to rotate to drive the filter bucket 55 to rotate. The rotating plate 54 is rotatably mounted on the processing bucket 3, and the filter bucket 55 is mounted on the rotating plate 54. The filter bucket 55 is used to filter the treated water. The support frame 56 is installed inside the filter bucket 55 for filtration and is used to support the filter bucket 55.

[0027] During operation, the staff adds the water to be treated into the filter tank 55 through the inlet pipe. At this time, the treatment motor 51 starts and drives the rotating rod 52 to rotate. The rotating rod 52 drives the rotating disk 54 to rotate, and the rotating disk 54 drives the filter tank 55 to rotate, thereby making the water to be treated fully contact with the adsorption material. At the same time, the treated water is filtered out through the filter screen, thus achieving efficient water treatment.

[0028] By using the linkage structure of the motor 51 driving the rotating rod 52, the fixed disk 53, the rotating disk 54 and the filter barrel 55, the water to be treated and the adsorption material are in full contact. At the same time, the water is effectively filtered by the filter support frame 56 in the filter barrel 55, which significantly improves the water treatment efficiency and optimizes the purification effect.

[0029] like Figures 1 to 4As shown, the material changing assembly 6 includes a material changing bracket 61, a control motor 62, a telescopic rod 63, a collection tray 64, and a collection trough 65. The material changing bracket 61 is installed above the fixed frame 1 and is used to support the material changing assembly 6. The control motor 62 is installed on the material changing bracket 61 and is used to control the extension and retraction of the telescopic rod 63. The extension and retraction of the telescopic rod 63 drives the collection tray 64 to move up and down. The collection tray 64 is installed on the telescopic rod 63 and is used to collect the adsorbent material. The collection trough 65 is installed on the filter barrel 55 and is used to collect the adsorbent material on the collection tray 64.

[0030] During operation, the real-time control motor 62 controls the extension rod 63 to extend, and the extension rod 63 drives the collection tray 64 to move to the bottom of the filter bucket 55. At this time, the staff adds adsorbent material to adsorb it. When it is necessary to replace the adsorbent material, the real-time control motor 62 drives the extension rod 63 to rise, and the collection tray 64 drives the adsorbent material to rise. At this time, the adsorbent material is brought to the collection tank 65. The rotation of the filter bucket 55 drives the collection tray 64 to rotate. Under the action of centrifugal force, the adsorbent material enters the collection tank 65 for collection.

[0031] By controlling the coordination of motor 62, telescopic rod 63, collection tray 64 and collection trough 65, the automatic collection and replacement of adsorbent material is realized, reducing manual intervention and improving the convenience and efficiency of material replacement. At the same time, centrifugal force is used to make the adsorbent material smoothly enter the collection trough 65, ensuring the thoroughness and accuracy of material replacement.

[0032] like Figures 1 to 4 As shown, a detachable baffle 31 is provided above the treatment tank 3. The baffle 31 is used to prevent the adsorbent material from flying out of the entire biological purifier. A foldable guide block 32 is installed inside the baffle 31. The guide block 32 is used to guide the adsorbent material. The detachable baffle 31 can effectively prevent the adsorbent material from flying out of the biological purifier due to centrifugal force, avoiding material waste and environmental pollution, while ensuring the safety of equipment operation. The foldable guide block 32 installed inside the baffle 31 helps to accurately guide the adsorbent material, so that it can better enter the collection tank 65 and improve the material replacement efficiency.

[0033] like Figures 1 to 4 As shown, the collection tray 64 and the collection tank 65 are arrayed with water filter holes 7; the above method can effectively prevent water accumulation, ensure that the adsorbent material is dry and easy to collect, and at the same time avoid water affecting subsequent material replacement operations, and maintain the continuous and efficient operation of the purifier.

[0034] The overall working process is as follows: The operator adds the water to be treated into the filter tank 55 through the inlet pipe. At this time, the treatment motor 51 starts, driving the rotating rod 52 to rotate. The rotating rod 52 drives the rotating disk 54 to rotate, which in turn drives the filter tank 55 to rotate, thus ensuring full contact between the water to be treated and the adsorbent material. Simultaneously, the treated water is filtered out through the filter screen, achieving efficient water treatment. Then, the control motor 62 extends the telescopic rod 63, which moves the collection tray 64 to the bottom of the filter tank 55. The operator then adds adsorbent material for adsorption. When the adsorbent material needs to be replaced, the control motor 62 raises the telescopic rod 63, causing the collection tray 64 to lift the adsorbent material. The adsorbent material is then carried to the collection tank 65. The rotation of the filter tank 55 drives the collection tray 64 to rotate, and under centrifugal force, the adsorbent material enters the collection tank 65 for collection.

[0035] Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An integrated biological purifier for factory farming systems, characterized in that, The device includes a fixed frame (1), a feed pipe (2), a treatment tank (3), a discharge pipe (4), a purification mechanism (5), and a material exchange assembly (6). The fixed frame (1) is equipped with a treatment tank (3), and the treatment tank (3) is equipped with a feed pipe (2) and a discharge pipe (4). The treatment tank (3) is equipped with a purification mechanism (5), which purifies the water to be treated by rotating it so that the water comes into contact with the biological material. The material exchange assembly (6) is installed inside the purification mechanism (5), and the material exchange assembly (6) collects the biological material by lifting it and using centrifugal force.

2. The integrated biological purifier for factory farming systems according to claim 1, characterized in that: The purification mechanism (5) includes a processing motor (51), a rotating rod (52), a fixed plate (53), a rotating plate (54), a filter barrel (55), and a support frame (56). The processing motor (51) is mounted on the fixed frame (1). The output end of the processing motor (51) is provided with a rotating rod (52). The fixed plate (53) is mounted on the rotating rod (52). The rotating plate (54) is mounted on the fixed plate (53). The rotating plate (54) is rotatably mounted on the processing barrel (3). The filter barrel (55) is mounted on the rotating plate (54). The support frame (56) for filtration is installed inside the filter barrel (55).

3. The integrated biological purifier for factory farming systems according to claim 2, characterized in that: The material changing assembly (6) includes a material changing bracket (61), a control motor (62), a telescopic rod (63), a collection tray (64), and a collection trough (65). The material changing bracket (61) is installed above the fixed frame (1). The control motor (62) is installed on the material changing bracket (61). The telescopic rod (63) is installed on the control motor (62). The collection tray (64) is installed on the telescopic rod (63). The collection trough (65) is installed on the filter barrel (55).

4. The integrated biological purifier for factory farming systems according to claim 3, characterized in that: A removable stop (31) is provided above the processing tank (3), and a foldable guide block (32) is installed inside the stop (31).

5. The integrated biological purifier for factory farming systems according to claim 4, characterized in that: The collection tray (64) and collection tank (65) are provided with an array of filter holes (7).

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