An apparatus for preparing a polyester catalyst
By introducing placement, filtration, and purification mechanisms into the polyester catalyst preparation unit, the problems of incomplete cleaning and non-reusability of waste liquid are solved, achieving efficient cleaning and waste liquid reuse, and improving the preparation effect of polyester catalyst and environmental protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANGZHOU JUNHE FILM TECH CO LTD
- Filing Date
- 2025-06-30
- Publication Date
- 2026-06-19
AI Technical Summary
The polyester catalyst preparation device cannot be automatically cleaned after preparation, resulting in residues that affect the subsequent preparation effect. Furthermore, the waste liquid generated during the cleaning process cannot be effectively filtered and reused, causing resource waste and environmental pollution.
A device comprising a mixing cylinder, a placement mechanism, a filtration mechanism, and an auxiliary mechanism is designed. The mixing cylinder contains a placement box, a metering pump, a scraper, a filter box, and a purification box. The metering pump delivers raw materials in a quantitative manner, the scraper removes residues, the filter box filters waste liquid, and the purification box treats waste gas, thereby achieving automatic cleaning and waste liquid reuse.
This technology enables efficient cleaning of polyester catalysts and reuse of waste liquid, reducing resource waste and environmental pollution, and improving the accuracy and quality stability of formulation.
Smart Images

Figure CN224371357U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polyester catalyst preparation technology, and more specifically, to a polyester catalyst preparation apparatus. Background Technology
[0002] Polyester catalyst preparation equipment typically refers to specialized equipment used for the catalysts required in the polyester production process. Polyester production, especially in the polycondensation reaction stage, often requires the use of catalysts to accelerate the reaction process, increase yield, and control product quality.
[0003] However, the polyester catalyst preparation device cannot be automatically cleaned after preparation, which not only easily leads to residual polyester catalyst, affecting the subsequent preparation effect, but also increases the workload of workers. At the same time, the waste liquid generated during the cleaning process cannot be effectively filtered and reused, resulting in resource waste and environmental pollution.
[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content
[0005] In view of the problems in the related technologies, this utility model proposes a polyester catalyst preparation device to overcome the above-mentioned technical problems existing in the existing related technologies.
[0006] Therefore, the specific technical solution adopted by this utility model is as follows:
[0007] A preparation apparatus for a polyester catalyst includes a preparation cylinder, a placement mechanism mounted above the preparation cylinder, a preparation mechanism located above the preparation cylinder, a filtration mechanism connected below the preparation cylinder, an auxiliary mechanism connected to one end of the filtration mechanism, the auxiliary mechanism including an auxiliary box connected to one end of the filtration mechanism, a liquid outlet pipe extending through the top of the auxiliary box, a liquid pump mounted at one end of the liquid outlet pipe, an auxiliary pipe connected to one end of the liquid pump, and one end of the auxiliary pipe connected to one end of the preparation mechanism via a rotary joint. The surface of the preparation mechanism is provided with equidistantly distributed auxiliary spray heads.
[0008] Furthermore, to better place the polyester catalyst raw material, the placement mechanism includes a mounting frame fixedly installed above the preparation cylinder, a placement box above the mounting frame, a partition plate fixed to the inner wall of the placement box, the partition plate dividing the inner wall of the placement box into placement chamber one and placement chamber two, multiple metering pumps passing through the bottom of the placement box, the multiple metering pumps being located below placement chamber one and placement chamber two respectively, one end of the metering pumps being connected to a delivery pipe, one end of the delivery pipe being connected through the top of the preparation cylinder, and multiple shielding covers hinged to the top of the placement box, the shielding covers being located above placement chamber one and placement chamber two respectively.
[0009] Furthermore, in order to better mix and formulate the polyester catalyst raw materials, the formulation mechanism includes a fixed frame fixed above the formulation cylinder, a hollow motor is installed on the fixed frame, one end of the hollow motor is connected to the auxiliary pipe through a rotary joint, and the other end of the hollow motor passes through the formulation cylinder and is connected to a hollow rod. The surface of the hollow rod is provided with equidistantly distributed formulation rods, and the surface of the formulation rod is connected to equidistantly distributed auxiliary spray heads. One end of the formulation rod is fixed with a scraper, and one side of the scraper contacts the inner wall of the formulation cylinder.
[0010] Furthermore, in order to better filter and reuse the waste liquid from the preparation cylinder cleaning, the filtration mechanism includes a control valve 1 penetrating below the preparation cylinder. One end of the control valve 1 is connected to a discharge pipe, and both ends of the discharge pipe are equipped with control valves 2. One end of one of the control valves 2 is connected to a filter pipe, and the other end of the filter pipe is connected to a filter box. The inner wall of the filter box has multiple placement slots. From left to right, the inner walls of the multiple placement slots are sequentially equipped with a filter screen plate, a ceramic filter element plate, a glass fiber filter element plate, an activated carbon mesh plate 1, and an ion exchange mesh plate. An output pipe penetrates one side of the filter box, and a control valve 3 is installed at one end of the output pipe. One end of the control valve 3 is connected to one side of an auxiliary box.
[0011] Furthermore, in order to better add polyester catalyst raw materials and maintain and replace filter components, a sealing cover is hinged to one side of the filter box. The sealing cover, shielding cover and filter box and placement box are fixed with multiple latches on one side. A placement rack is fixed to one side of the filter box and auxiliary box. The placement rack is fixedly connected to the outer wall of the preparation cylinder.
[0012] Furthermore, in order to better filter and discharge the waste gas generated during the preparation of the polyester catalyst, an exhaust pipe is installed above the preparation cylinder, and a purification box is installed at one end of the exhaust pipe. Multiple purification tanks are opened on one side of the purification box. Activated carbon mesh plate and polytetrafluoroethylene mesh plate are installed on the inner wall of the purification tank from bottom to top. Semiconductor cooling chips are installed on both sides of the purification box, and an adsorption pump is installed on one side of the purification box.
[0013] Furthermore, in order to better control the preparation temperature of the polyester catalyst, an electric heating wire is wound around the surface of the preparation cylinder, and the surface of the electric heating wire is in contact with a heat insulation cover.
[0014] The beneficial effects of this utility model are as follows:
[0015] (1) By setting up a filter mechanism in the preparation cylinder, impurities and catalyst particles in the waste liquid after cleaning can be effectively filtered, so as to realize the reuse of waste liquid, reduce resource waste and environmental pollution. At the same time, the auxiliary mechanism set up in the filter mechanism can cooperate with the preparation mechanism to ensure that the cleaning liquid can be sprayed evenly during the cleaning process, and ensure that the inside of the preparation cylinder is fully cleaned.
[0016] (2) By setting up a placement mechanism in the preparation cylinder, not only can different types of polyester catalyst raw materials be placed in categories, but also the raw materials can be transported to the preparation cylinder in proportion, improving the accuracy and consistency of the preparation. At the same time, the preparation mechanism set up in the preparation cylinder can not only fully and evenly stir and prepare the placed polyester catalyst raw materials, but also effectively scrape off the residual polyester catalyst on the inner wall of the preparation cylinder, reducing the impact of residues on the subsequent preparation effect.
[0017] (3) The exhaust pipe and purification box set in the preparation cylinder can effectively filter and treat the waste gas generated during the preparation process, reducing environmental pollution. At the same time, the electric heating wire and heat preservation cover set in the preparation cylinder can accurately control the temperature inside the preparation cylinder, ensuring the preparation effect and quality of the polyester catalyst. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the main structure of a polyester catalyst preparation device according to an embodiment of the present utility model;
[0020] Figure 2 This is a side view of a polyester catalyst preparation apparatus according to an embodiment of the present invention.
[0021] Figure 3 This is a schematic diagram of the placement mechanism of a polyester catalyst preparation device according to an embodiment of the present invention;
[0022] Figure 4 This is a schematic diagram of the preparation mechanism and auxiliary mechanism of a polyester catalyst preparation device according to an embodiment of the present utility model.
[0023] Figure 5 This is a schematic diagram of the filtration mechanism of a polyester catalyst preparation device according to an embodiment of the present invention.
[0024] Figure 6 This is a schematic diagram of the auxiliary mechanism of a polyester catalyst preparation device according to an embodiment of the present invention.
[0025] Figure 7 This is a schematic cross-sectional view of the purification box structure of a polyester catalyst preparation device according to an embodiment of the present invention.
[0026] In the picture:
[0027] 1. Dispensing cylinder; 2. Placement mechanism; 201. Mounting frame; 202. Placement box; 203. Divider plate; 204. Metering pump; 205. Delivery pipe; 206. Cover; 3. Dispensing mechanism; 301. Fixing frame; 302. Hollow motor; 303. Hollow rod; 304. Dispensing rod; 305. Scraper plate; 4. Filtration mechanism; 401. Control valve one; 402. Discharge pipe; 403. Control valve two; 404. Filter pipe; 405. Filter box; 406. Filter screen plate; 407. Ceramic filter element plate; 408. 409. Fiberglass filter plate; 410. Activated carbon mesh plate one; 411. Ion exchange mesh plate; 412. Output pipe; 413. Control valve three; 5. Auxiliary mechanism; 501. Auxiliary box; 502. Liquid outlet pipe; 503. Liquid pump; 504. Auxiliary pipe; 505. Auxiliary spray head; 6. Sealing cover; 7. Lock; 8. Placement rack; 9. Exhaust pipe; 10. Purification box; 11. Activated carbon mesh plate two; 12. Polytetrafluoroethylene mesh plate; 13. Semiconductor cooling chip; 14. Adsorption pump; 15. Electric heating wire; 16. Insulation cover. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Example 1:
[0030] like Figures 1-7As shown, a polyester catalyst preparation device according to an embodiment of the present invention includes a preparation cylinder 1. Three support columns are fixed below the preparation cylinder 1 to improve stability during use. A placement mechanism 2 is installed above the preparation cylinder 1. The placement mechanism 2 includes a mounting frame 201 fixedly installed above the preparation cylinder 1. A placement box 202 is provided above the mounting frame 201. A partition plate 203 is fixed to the inner wall of the placement box 202. The partition plate 203 can be added according to actual needs during use to facilitate the placement of polyester catalyst raw materials in more divided placement cavities. The partition plate 203 divides the inner wall of the placement box 202. The container is divided into a placement chamber 1 and a placement chamber 2. Multiple metering pumps 204 are installed below the placement box 202. There are two metering pumps 204, which are used to quantitatively output polyester catalyst raw materials. The multiple metering pumps 204 are located below the placement chamber 1 and the placement chamber 2, respectively. One end of the metering pump 204 is connected to a conveying pipe 205. One end of the conveying pipe 205 is connected to the top of the preparation cylinder 1. Multiple shielding covers 206 are hinged to the top of the placement box 202. There are two shielding covers 206, which are used to shield the polyester catalyst raw materials. The shielding covers 206 are located above the placement chamber 1 and the placement chamber 2, respectively.
[0031] A preparation mechanism 3 is provided above the preparation cylinder 1. The preparation mechanism 3 includes a fixed frame 301 fixed above the preparation cylinder 1. A hollow motor 302 is provided on the fixed frame 301. The hollow motor 302 is existing technology and will not be described in detail. One end of the hollow motor 302 is connected to the auxiliary pipe 504 through a rotary joint. One end of the hollow motor 302 passes through the preparation cylinder 1 and is connected to a hollow rod 303. The surface of the hollow rod 303 is provided with preparation rods 304 that are evenly distributed. The preparation rods 304 are hollow structures and are connected to the hollow structure of the hollow rod 303. The surface of the preparation rods 304 is connected to auxiliary spray heads 505 that are evenly distributed, which are used to spray and clean the inside of the preparation cylinder 1. A scraper 305 is fixed to one end of the preparation rod 304, which is used to scrape off the impurities remaining in the preparation cylinder 1. One side of the scraper 305 is in contact with the inner wall of the preparation cylinder 1.
[0032] An exhaust pipe 9 passes through the top of the preparation cylinder 1. One end of the exhaust pipe 9 passes through a purification box 10. Multiple purification slots are opened on one side of the purification box 10. There are two purification slots. Activated carbon mesh plate 11 and polytetrafluoroethylene mesh plate 12 are installed on the inner wall of the purification slots from bottom to top. Semiconductor cooling chips 13 pass through both sides of the purification box 10. The heating end of the semiconductor cooling chip 13 is located outside the purification box 10. The heating end of the semiconductor cooling chip 13 is equipped with a heat dissipation device in actual use. The heat dissipation device is existing technology and will not be described in detail. The cooling end of the semiconductor cooling chip 13 is located inside the purification box 10. The semiconductor cooling chip 13 is existing technology and will not be described in detail. An adsorption pump 14 passes through one side of the purification box 10. An electric heating wire 15 is wound around the surface of the preparation cylinder 1. The electric heating wire 15 is electrically connected to a temperature sensor (not shown in the figure) to monitor the temperature of the inner wall of the preparation cylinder 1. The surface of the electric heating wire 15 is in contact with a heat insulation cover 16.
[0033] Example 2:
[0034] like Figures 1-7 As shown, according to an embodiment of the present invention, a polyester catalyst preparation device includes a filter mechanism 4 connected below the preparation cylinder 1. The filter mechanism 4 includes a control valve 401 passing through the bottom of the preparation cylinder 1. One end of the control valve 401 is connected to a discharge pipe 402, and two control valves 403 are provided at both ends of the discharge pipe 402. One end of one of the control valves 403 is connected to a filter pipe 404, and one end of the filter pipe 404 is connected to a filter box 405. The inner wall of the filter box 405 has multiple openings for discharge... The container has five placement tanks. From left to right, the inner walls of the multiple placement tanks are equipped with filter screen plate 406, ceramic filter element plate 407, glass fiber filter element plate 408, activated carbon mesh plate 409 and ion exchange mesh plate 410. An output pipe 411 runs through one side of the filter box 405. One end of another control valve 403 is connected to a filter press (not shown in the figure) in actual use. The filter press is existing technology and will not be described in detail. A control valve 412 is installed at one end of the output pipe 411.
[0035] A sealing cover 6 is hinged to one side of the filter box 405. The sealing cover 6, the shielding cover 206, and one side of the filter box 405 and the placement box 202 are fixed with multiple latches 7. There are two latches 7, which are used to improve the tightness between the sealing cover 6, the shielding cover 206 and the filter box 405 and the placement box 202. A placement rack 8 is fixed to one side of the filter box 405 and the auxiliary box 501. The placement rack 8 is fixedly connected to the outer wall of the dispensing cylinder 1. The sealing cover 6 and the shielding cover 206 are equipped with sealing gaskets (not shown in the figure) in actual use to improve the sealing performance.
[0036] One end of the filter mechanism 4 is connected to an auxiliary mechanism 5. The auxiliary mechanism 5 includes an auxiliary box 501 connected to one end of the filter mechanism 4 for storing cleaning fluid. An inlet pipe (not shown in the figure) is passed through one side of the auxiliary box 501 during actual use for replenishing the cleaning fluid. One end of the control valve 3 412 is connected through one side of the auxiliary box 501. An outlet pipe 502 is passed through the top of the auxiliary box 501. A pump 503 is installed at one end of the outlet pipe 502. An auxiliary pipe 504 is connected to one end of the pump 503. One end of the auxiliary pipe 504 is connected to one end of the preparation mechanism 3 through a rotary joint. One end of the hollow motor 302 is connected to the auxiliary pipe 504 through a rotary joint. An auxiliary spray head 505 is provided on the surface of the preparation mechanism 3 at equal intervals. The surface of the preparation rod 304 is connected to the auxiliary spray head 505 at equal intervals.
[0037] The liquid pump 503, control valve 3 412, filter press, vacuum dryer, control valve 2 403, control valve 1 401, temperature sensor, electric heating wire 15, semiconductor refrigeration chip 13, hollow motor 302, and metering pump 204 are electrically connected to a controller and control switch during actual use. The controller, liquid pump 503, control valve 3 412, filter press, vacuum dryer, control valve 2 403, control valve 1 401, temperature sensor, electric heating wire 15, semiconductor refrigeration chip 13, hollow motor 302, and metering pump 204 are electrically connected to an external power supply.
[0038] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.
[0039] In summary, with the help of the above-mentioned technical solution of this utility model, during the preparation process, the staff opens the cover 206 through the latch 7, and then classifies and stores different types of polyester catalyst raw materials in the placement chamber one and placement chamber two separated by the partition plate 203. After placement, the cover 206 is closed and sealed by the latch 7. During the preparation process, according to the ratio set by the controller, two metering pumps 204 respectively draw polyester catalyst raw materials from placement chamber one and chamber two, and accurately deliver them to the preparation cylinder 1 through the conveying pipe 205.
[0040] After being conveyed into the preparation cylinder 1, the hollow motor 302 drives the hollow rod 303 to rotate, which in turn drives the preparation rods 304, which are evenly distributed on the surface, to fully stir and mix the raw materials. Meanwhile, the scraper 305 rotates with the preparation rods 304 to scrape off the residues adhering to the inner wall of the preparation cylinder 1. At the same time, the electric heating wire 15 on the surface of the preparation cylinder 1 and the heat preservation cover 16 work together to monitor and adjust the temperature inside the preparation cylinder 1 in real time through the temperature sensor to ensure stable reaction conditions.
[0041] The waste gas generated during the preparation process enters the purification box 10 through the exhaust pipe 9. The waste gas passes through the activated carbon mesh plate 11 to adsorb harmful substances, and then passes through the polytetrafluoroethylene mesh plate 12 to filter fine particles. The semiconductor cooling chip 13 cools the waste gas. The adsorption pump 14 set in the purification box 10 facilitates the delivery of the purified and cooled waste gas to the hollow motor 302 for auxiliary cooling and heat dissipation.
[0042] After preparation, open control valve 401 and one of the control valves 403. After preparation, the product is discharged through discharge pipe 402 and transported to filter press for deep processing to remove unreacted raw materials or by-products and ensure the purity of the final catalyst product.
[0043] When cleaning is required after preparation, the cleaning solution in the auxiliary box 501 is pumped into the hollow rod 303 through the auxiliary pipe 504 via the outlet pipe 502 and the pump 503. Then, the hollow motor 302 drives the hollow rod 303 to rotate. The cleaning solution is evenly sprayed onto the inner wall of the preparation cylinder 1 through the auxiliary spray head 505 on the surface of the hollow rod 303 and the preparation rod 304 to achieve all-round cleaning. After cleaning, the control valve 1 401 and the other control valve 2 403 are opened to discharge the cleaning waste liquid through the discharge pipe 402 into the filter pipe 404 and deliver it to the filter box 405.
[0044] Then the waste liquid passes sequentially through the filter screen plate 406, ceramic filter element plate 407, glass fiber filter element plate 408, activated carbon mesh plate 409 and ion exchange mesh plate 410 in the filter box 405 to remove impurities and catalyst particles. After filtration, the control valve 3 412 is opened to transport the filtered waste liquid to the auxiliary box 501 for storage through the output pipe 411 for future use. The filter box 405 and the storage box 202 are opened and closed quickly through the sealing cover 6 and the latch 7, respectively, which facilitates the replacement of filter elements or the replenishment of raw materials.
[0045] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An apparatus for preparing a polyester catalyst, characterized by comprising: The system includes a preparation cylinder (1), a placement mechanism (2) installed above the preparation cylinder (1), a preparation mechanism (3) provided above the preparation cylinder (1), a filter mechanism (4) connected below the preparation cylinder (1), an auxiliary mechanism (5) connected to one end of the filter mechanism (4), the auxiliary mechanism (5) including an auxiliary box (501) connected to one end of the filter mechanism (4), an outlet pipe (502) passing through the top of the auxiliary box (501), a liquid pump (503) installed at one end of the outlet pipe (502), an auxiliary pipe (504) connected to one end of the liquid pump (503), and one end of the auxiliary pipe (504) connected to one end of the preparation mechanism (3) via a rotary joint. The surface of the preparation mechanism (3) is provided with auxiliary spray heads (505) distributed at equal intervals.
2. The apparatus for preparing a polyester catalyst according to claim 1, wherein The placement mechanism (2) includes a mounting frame (201) fixedly installed above the preparation cylinder (1), a placement box (202) is provided above the mounting frame (201), a partition plate (203) is fixed to the inner wall of the placement box (202), the partition plate (203) divides the inner wall of the placement box (202) into a placement cavity one and a placement cavity two, a plurality of metering pumps (204) are passed through the bottom of the placement box (202), the positions of the plurality of metering pumps (204) are respectively located below the placement cavity one and the placement cavity two, one end of the metering pump (204) is connected to a delivery pipe (205), one end of the delivery pipe (205) is connected through the top of the preparation cylinder (1), a plurality of shielding covers (206) are hinged to the top of the placement box (202), the positions of the shielding covers (206) are respectively located above the placement cavity one and the placement cavity two.
3. A device for preparing a polyester catalyst according to claim 2, characterized in that The preparation mechanism (3) includes a fixed frame (301) fixed above the preparation cylinder (1), a hollow motor (302) is provided on the fixed frame (301), one end of the hollow motor (302) is connected to the auxiliary pipe (504) through a rotary joint, one end of the hollow motor (302) passes through the preparation cylinder (1) and is connected to a hollow rod (303), the surface of the hollow rod (303) is provided with preparation rods (304) distributed at equal intervals, the surface of the preparation rods (304) is connected to auxiliary spray heads (505) distributed at equal intervals, one end of the preparation rods (304) is fixed with a scraper (305), one side of the scraper (305) is in contact with the inner wall of the preparation cylinder (1).
4. The apparatus of claim 3, wherein the catalyst is a polyester catalyst. The filtration mechanism (4) includes a control valve (401) passing through the bottom of the preparation cylinder (1). One end of the control valve (401) is connected to a discharge pipe (402). Both ends of the discharge pipe (402) are provided with control valves (403). One end of one of the control valves (403) is connected to a filter pipe (404). One end of the filter pipe (404) is connected to a filter box (405). The inner wall of the filter box (405) is provided with multiple placement slots. The inner walls of the multiple placement slots are sequentially equipped with a filter screen plate (406), a ceramic filter element plate (407), a glass fiber filter element plate (408), an activated carbon mesh plate (409), and an ion exchange mesh plate (410) from left to right. An output pipe (411) runs through one side of the filter box (405). A control valve (412) is installed at one end of the output pipe (411). One end of the control valve (412) is connected through to one side of the auxiliary box (501).
5. A device for preparing a catalyst for a polyester according to claim 4, characterized in that A sealing cover (6) is hinged to one side of the filter box (405). The sealing cover (6), the shielding cover (206), and one side of the filter box (405) and the placement box (202) are fixed with multiple latches (7). A placement rack (8) is fixed to one side of the filter box (405) and the auxiliary box (501). The placement rack (8) is fixedly connected to the outer wall of the preparation cylinder (1).
6. The apparatus for preparing a polyester catalyst according to claim 5, characterized in that, An exhaust pipe (9) passes through the top of the preparation cylinder (1), and a purification box (10) passes through one end of the exhaust pipe (9). A plurality of purification slots are provided on one side of the purification box (10). Activated carbon mesh plate 2 (11) and polytetrafluoroethylene mesh plate (12) are installed on the inner wall of the purification slot from bottom to top. Semiconductor cooling chips (13) pass through both sides of the purification box (10), and an adsorption pump (14) passes through one side of the purification box (10).
7. A device for preparing a catalyst for a polyester according to claim 6, characterized in that The surface of the preparation cylinder (1) is wound with an electric heating wire (15), and the surface of the electric heating wire (15) is in contact with a heat insulation cover (16).