An electric precipitator device for reducing dust escape emissions
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG DONGTE ENVIRONMENTAL TESTING TECH CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-06-19
AI Technical Summary
When existing electrostatic precipitators are in operation, the large amount of dust collected on the dust collection plates can affect their collection efficiency, leading to dust escape and reducing dust removal efficiency.
The push plate is struck by a lever driven by a motor, causing the push plate to vibrate and shake the dust collection plate, shaking off the dust and sending it into the collection hopper. The charging efficiency is improved by combining spiral corona wires and tungsten wire corona wires, and the device is safe and stable by an insulating plate and a high-strength ceramic support plate.
Effective cleaning and centralized collection of dust prevents dust from re-suspending, improves dust removal efficiency, and ensures safe operation of the equipment.
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Figure CN224371666U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of electrostatic precipitator technology, specifically to an electrostatic precipitator device for reducing dust escape and emissions. Background Technology
[0002] With the acceleration of industrialization, air pollution has become increasingly serious. Dust emissions are one of the major pollutants, affecting not only air quality but also posing a threat to human health. Therefore, developing efficient dust treatment devices has become a research hotspot in the environmental protection field.
[0003] Existing electrostatic precipitators suffer from reduced dust collection efficiency due to the large amount of dust collected on the collecting plates. This results in the plates being unable to collect dust efficiently, and the collected dust escaping as it is resuspended by the airflow. Utility Model Content
[0004] To address the shortcomings of existing technologies, this application provides an electrostatic precipitator for reducing dust escape emissions. It features the ability to clean and centrally collect dust on the collecting plates, preventing the plates from becoming inefficient at collecting dust and preventing the large amount of dust collected on the plates from being resuspended by the airflow, thus avoiding dust escape during the dust removal process and improving dust removal efficiency. This solves the problem in existing electrostatic precipitators where a large amount of dust collected on the collecting plates affects the collection efficiency, leading to the plates becoming inefficient at collecting dust and the collected dust escaping due to resuspension by the airflow, resulting in a decrease in overall dust removal efficiency.
[0005] To achieve the aforementioned goals of cleaning and concentrating the dust collected on the dust collecting plates, preventing the plates from becoming inefficient at collecting dust, and preventing the large amount of dust collected on the plates from being resuspended by the airflow, thus avoiding dust escape during the dust removal process and improving dust removal efficiency, this application provides the following technical solution: an electrostatic precipitator for reducing dust escape emissions, comprising a housing, with two support plates disposed at the bottom and top of the inner wall of the housing, and multiple dust collecting plates disposed between the two support plates, with multiple corona wires disposed between every two adjacent dust collecting plates. The two ends of the halo line are located on the inner side of two support plates. One side of each of the multiple dust collection plates is located on one side of a connecting plate. A push rod is located on the other side of the connecting plate. A push plate is located at one end of the push rod. The outer surface of one side of the push plate is slidably connected to the outer surface of one end of the lever. The inner wall of the other end of the lever is fixedly sleeved on the outer surface of one end of the motor shaft. A discharge port that runs vertically through the bottom of the housing is provided. A collection hopper is provided at the bottom of the housing. The inside of the collection hopper is connected to the inside of the housing through the discharge port at the bottom of the housing. An air inlet and an air outlet are respectively provided at both ends of the housing. A negative pressure fan is provided at the air outlet at one end of the housing.
[0006] The above solution utilizes a motor to drive a lever that strikes and moves a push plate. This causes the push plate, through a push rod and connecting plate, to vibrate and shake the dust collection plate. The vibration and shaking of the dust collection plate dislodge the dust adhering to it, which falls into the collection hopper below. This effectively cleans and collects the dust on the dust collection plate, preventing it from becoming inefficient and ensuring that the plate continues to collect dust efficiently. Furthermore, it prevents the large amount of dust collected on the plate from being resuspended by airflow, thus avoiding dust escape during the dust removal process and improving overall dust removal efficiency.
[0007] Furthermore, the corona wire is spirally arranged, and the material of the corona wire is tungsten wire.
[0008] Through the above scheme, the spiral corona wire can increase its discharge area and improve ionization efficiency, so that more dust particles can be charged and captured by the dust collection plate. At the same time, the tungsten wire material has good conductivity and high temperature resistance, which can maintain a stable discharge effect during long-term operation and ensure the efficient operation of the dust removal device.
[0009] Furthermore, an insulating plate is provided on the opposite side of the two outermost dust collecting plates, and the two insulating plates are respectively located between the two outermost dust collecting plates and the two sides of the inner wall of the shell.
[0010] The above solution prevents electrical short circuits between the dust collection plates and the inner wall of the housing, ensuring the safe operation of the dust removal device.
[0011] Furthermore, the two ends of the plurality of dust collection plates are disposed on one side of the two fixed plates, and the two fixed plates are each provided with a connecting frame corresponding to the number of dust collection plates by means of a fixing frame on the side away from the dust collection plates. The inner wall of the middle of the plurality of connecting frames is slidably disposed on the outer surface of the middle of the plurality of positioning rods, and the plurality of positioning rods are respectively disposed at both ends of the support plate.
[0012] The above scheme ensures the stability of the dust collection plates during vibration and shaking by cooperating with the connecting frame and positioning rod. The fixing plate can connect multiple dust collection plates together to prevent deformation or damage caused by uneven force.
[0013] Furthermore, a spring is provided on the side of the connecting frame near the support plate, with one end of the spring located at one end of the support plate.
[0014] The above solution allows the spring to further increase the stability of the dust collection plate during vibration and shaking. The spring also enables the dust collection plate to quickly return to its original position after vibration, ensuring the stability and continuity of dust removal efficiency.
[0015] Furthermore, the support plate is made of high-strength ceramic material.
[0016] Through the above scheme, the high-strength ceramic material of the support plate has good mechanical strength and high temperature resistance, and can withstand the stress and friction generated by the dust collection plate during vibration. At the same time, the ceramic material also has good insulation properties, which can prevent electrical short circuits and ensure the safe operation of the dust removal device.
[0017] Furthermore, the bottom of the support plate located below the dust collecting plate has multiple discharge ports, which are located below the dust collecting surface of the dust collecting plate.
[0018] The above scheme ensures that the dust falling from the dust collection surface of the dust collection plate can fall smoothly into the collection hopper below.
[0019] Furthermore, the push plate extends downward to the outside of the housing, and a mounting box is provided at the bottom of the housing corresponding to the position of the push plate. The bottom of the inner wall of the mounting box is fixedly connected to the bottom of the motor by a fixing block.
[0020] With the above solution, the gas blown out from the housing is not without high temperature gas. The downward extension of the push plate allows the motor to be positioned below the air duct inside the housing, preventing the high temperature gas from blowing directly onto the motor and causing it to overheat.
[0021] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0022] This electrostatic precipitator, designed to reduce dust escape emissions, utilizes a motor to drive a lever that strikes and moves a push plate. This push plate, through a push rod and connecting plate, vibrates and shakes the dust collecting plates. The vibration and shaking dislodge dust adhering to the plates, causing it to fall into the collection hopper below. This effectively cleans and collects the dust on the collecting plates, preventing them from becoming inefficient and ensuring efficient dust collection. Furthermore, it prevents the large amount of dust collected on the plates from being resuspended by airflow, thus avoiding dust escape during the dust removal process and improving overall dust removal efficiency. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural diagram of the present application;
[0024] Figure 2 This is a schematic diagram of the front structure of this application;
[0025] Figure 3 This is a three-dimensional sectional view of the structure of this application;
[0026] Figure 4 This is a schematic diagram of the front cross-sectional structure of this application;
[0027] Figure 5 This is a schematic diagram showing the positional relationship between the dust collection electrode plate and the corona wire in this application;
[0028] Figure 6 This is a schematic diagram showing the location of the discharge port in this application;
[0029] Figure 7 This is a schematic diagram showing the positional relationship between the dust collection plate and the discharge port in this application.
[0030] In the picture:
[0031] 1. Housing; 2. Support plate; 3. Dust collection plate; 4. Corona wire; 5. Positioning rod; 6. Connecting frame; 7. Fixing plate; 8. Spring; 9. Connecting plate; 10. Push rod; 11. Push plate; 12. Toggle rod; 13. Motor; 14. Collection hopper; 15. Discharge port; 16. Mounting box; 17. Negative pressure fan; 18. Insulation plate. Detailed Implementation
[0032] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0033] Please see Figure 3 , Figure 4 and Figure 5 An electrostatic precipitator for reducing dust escape emissions in this embodiment includes a housing 1. Two support plates 2 are provided at the bottom and top of the inner wall of the housing 1. Multiple dust collection plates 3 are provided between the two support plates 2. Multiple corona wires 4 are provided between every two adjacent dust collection plates 3. The two ends of the corona wires 4 are provided on the inner side of the two support plates 2. One side of each of the multiple dust collection plates 3 is provided on one side of a connecting plate 9. A push rod 10 is provided on the other side of the connecting plate 9. A push plate 11 is provided at one end of the push rod 10. The outer surface of one side of the push plate 11 is slidably connected to the outer surface of one end of a lever 12. The inner wall of the other end of the lever 12 is fixedly sleeved on the outer surface of one end of the motor shaft of a motor 13. A discharge port that runs vertically through the bottom of the housing 1 is provided. A collection hopper 14 is provided at the bottom of the housing 1. The interior of the collection hopper 14 is connected to the interior of the housing 1 through the discharge port at the bottom of the housing 1. An air inlet and an air outlet are provided at both ends of the housing 1. A negative pressure fan 17 is provided at the air outlet at one end of the housing 1.
[0034] Please see Figure 5 and Figure 6 The corona wire 4 is spirally arranged and made of tungsten wire. The spiral shape of the corona wire 4 can increase its discharge area and improve ionization efficiency, so that more dust particles can be charged and captured by the dust collection plate 3. At the same time, the tungsten wire material has good conductivity and high temperature resistance, which can maintain a stable discharge effect during long-term operation and ensure the efficient operation of the dust removal device.
[0035] Please see Figure 3 , Figure 5 and Figure 7 Insulating plates 18 are provided on the opposite sides of the two outermost dust collecting plates 3. The two insulating plates 18 are located between the two outermost dust collecting plates 3 and the inner wall of the housing 1 on both sides. The insulating plates 18 can prevent electrical short circuits between the dust collecting plates 3 and the inner wall of the housing 1, and ensure the safe operation of the dust removal device.
[0036] Please see Figure 3 and Figure 4 Multiple dust collection plates 3 are positioned at both ends on one side of two fixed plates 7. The two fixed plates 7, away from the dust collection plates 3, are each equipped with a connecting frame 6 corresponding to the number of dust collection plates 3 via a fixing frame. The inner wall of the middle of the multiple connecting frames 6 is slidably mounted on the outer surface of the middle of multiple positioning rods 5. The multiple positioning rods 5 are respectively positioned at both ends of the support plate 2. The cooperation between the connecting frames 6 and the positioning rods 5 can ensure the stability of the dust collection plates 3 during vibration and shaking. The fixed plates 7 can connect the multiple dust collection plates 3 together to prevent the multiple dust collection plates 3 from deforming or being damaged due to uneven force.
[0037] Please see Figure 3 and Figure 4 A spring 8 is provided on the side of the connecting frame 6 near the support plate 2. One end of the spring 8 is located at one end of the support plate 2. The spring 8 can further increase the stability of the dust collection plate 3 during vibration and shaking. The spring 8 can also make the dust collection plate 3 quickly return to its original position after vibration, ensuring the stability and continuity of dust removal efficiency.
[0038] Please see Figure 3 , Figure 4 and Figure 5 The support plate 2 is made of high-strength ceramic material. The high-strength ceramic material of the support plate 2 has good mechanical strength and high temperature resistance, and can withstand the stress and friction generated by the dust collection plate 3 during vibration. At the same time, the ceramic material also has good insulation properties, which can prevent electrical short circuits and ensure the safe operation of the dust removal device.
[0039] Please see Figure 6 and Figure 7 The bottom of the support plate 2 located below the dust collecting plate 3 has multiple discharge ports 15. The discharge ports 15 are located below the dust collecting surface of the dust collecting plate 3. The discharge ports 15 are designed so that the dust falling off the dust collecting surface of the dust collecting plate 3 can fall smoothly into the collection hopper 14 below.
[0040] Please see Figure 1 , Figure 2 and Figure 4 The push plate 11 extends downward to the outside of the housing 1. A mounting box 16 is provided at the bottom of the housing 1 corresponding to the position of the push plate 11. The bottom of the inner wall of the mounting box 16 is fixedly connected to the bottom of the motor 13 by a fixing block. The gas blown out from the housing 1 may contain high temperature gas. The downward extension of the push plate 11 allows the motor 13 to be positioned below the air duct of the housing 1, avoiding the high temperature gas from blowing directly onto the motor 13 and causing the motor 13 to overheat.
[0041] This embodiment of an electrostatic precipitator for reducing dust escape emissions utilizes a motor 13 that drives a lever 12 to strike and move a push plate 11. This causes the push plate 11, through a push rod 10 and a connecting plate 9, to vibrate and shake the dust collecting plate 3. The vibration and shaking of the dust collecting plate 3 shakes off the dust adhering to it, which falls into the collection hopper 14 below. This achieves the goal of cleaning and concentrating the dust collected on the dust collecting plate 3, preventing the dust collecting plate 3 from becoming inefficient in collecting dust, and preventing the large amount of dust collected on the dust collecting plate 3 from being resuspended by the airflow. This avoids dust escape during the dust removal process and improves the efficiency of dust removal.
[0042] The working principle of the above embodiment is as follows: the air inlet at one end of the housing 1 is connected to the air source to be treated, and the air outlet of the negative pressure fan 17 at one end of the housing 1 is connected to the exhaust system. The air source to be treated enters the housing 1 through the air inlet at one end of the housing 1. The negative pressure fan 17 operates to draw the air source to be treated into the housing 1, causing the air source to be carried out through the channel between multiple dust collection plates 3. The corona wire 4 generates a strong electric field, which charges the dust particles in the air. Under the action of the electric field force, the charged dust particles move towards the dust collection plates 3 and adhere to their surface, thus removing dust from the air source. The air source after dust removal is then passed through the negative pressure fan. The exhaust system connected to the machine's air outlet discharges the dust. When a large amount of dust adheres to the dust collection plate 3, the motor 13 operates, driving the lever 12 to rotate. The lever 12 strikes and moves the push plate 11, causing the push plate 11 to vibrate and shake through the push rod 10 and the connecting plate 9. The dust collection plate 3 slides on the positioning rod 5 through the connecting frame 6, and the spring 8 pushes the connecting frame 6, causing the dust collection plate 3 to reciprocate due to inertia. The dust adhering to the dust collection surface of the dust collection plate 3 is shaken off by the vibration and shaking of the dust collection plate 3 and falls into the collection hopper 14 through the discharge port 15 for collection.
[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0044] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An electrostatic precipitator for reducing dust escape emissions, comprising a housing (1), characterized in that: Two support plates (2) are provided at the bottom and top of the inner wall of the housing (1). Multiple dust collection plates (3) are provided between the two support plates (2). Multiple corona wires (4) are provided between every two adjacent dust collection plates (3). The two ends of the corona wires (4) are located on the inner side of the two support plates (2). One side of each of the multiple dust collection plates (3) is located on one side of the connecting plate (9). A push rod (10) is provided on the other side of the connecting plate (9). A push plate (11) is provided at one end of the push rod (10). One side of the outer surface is slidably connected to the outer surface of one end of the lever (12). The inner wall of the other end of the lever (12) is fixedly sleeved on the outer surface of one end of the motor shaft of the motor (13). The bottom of the housing (1) is provided with a discharge port that runs through the top and bottom. The bottom of the housing (1) is provided with a material collection hopper (14). The inside of the material collection hopper (14) is connected to the inside of the housing (1) through the discharge port at the bottom of the housing (1). The two ends of the housing (1) are respectively provided with an air inlet and an air outlet. A negative pressure fan (17) is provided at the air outlet at one end of the housing (1).
2. The electrostatic precipitator for reducing dust escape emissions according to claim 1, characterized in that: The corona wire (4) is spirally arranged and is made of tungsten wire.
3. The electrostatic precipitator for reducing dust escape emissions according to claim 1, characterized in that: An insulating plate (18) is provided on the opposite side of the two outermost dust collection plates (3), and the two insulating plates (18) are respectively located between the two outermost dust collection plates (3) and the inner wall of the shell (1).
4. The electrostatic precipitator for reducing dust escape emissions according to claim 1, characterized in that: The two ends of the multiple dust collection plates (3) are disposed on one side of two fixed plates (7). The two fixed plates (7) are respectively provided with connecting frames (6) corresponding to the number of dust collection plates (3) on the side away from the dust collection plates (3) by a fixing frame. The inner wall of the middle of the multiple connecting frames (6) is slidably disposed on the outer surface of the middle of multiple positioning rods (5). The multiple positioning rods (5) are respectively disposed at both ends of the support plate (2).
5. The electrostatic precipitator for reducing dust escape emissions according to claim 4, characterized in that: A spring (8) is provided on the side of the connecting frame (6) near the support plate (2), with one end of the spring (8) located at one end of the support plate (2).
6. The electrostatic precipitator for reducing dust escape emissions according to claim 1, characterized in that: The support plate (2) is made of high-strength ceramic material.
7. The electrostatic precipitator for reducing dust escape emissions according to claim 1, characterized in that: The bottom of the support plate (2) located below the dust collection plate (3) is provided with multiple discharge ports (15), and the discharge ports (15) are located below the dust collection surface of the dust collection plate (3).
8. The electrostatic precipitator for reducing dust escape emissions according to claim 1, characterized in that: The push plate (11) extends downward to the outside of the housing (1). The bottom of the housing (1) is provided with a mounting box (16) corresponding to the position of the push plate (11). The bottom of the inner wall of the mounting box (16) is fixedly connected to the bottom of the motor (13) by a fixing block.