Pipe beveler

Abstract

This utility model relates to the technical field of pipe processing equipment, specifically a pipe beveling machine. The cylindrical body is provided with multiple clamping components on its periphery. Each clamping component includes a fixed seat, a cover, and a clamping block. The fixed seats are fixed to the outer wall of the cylindrical body, and the cover is fixed to the outer end of the cylindrical body. The cylindrical body has an internal cavity, and multiple springs are symmetrically arranged vertically within the cavity. The clamping block is inserted into the cavity and connected to the front end of each spring. The rear end of the clamping block has a horizontal bar that penetrates the cover, and the horizontal bar is slidably connected to the cover. The rear end of the horizontal bar has an arc surface. In terms of adaptive clamping, the dual mechanism of spring preload and hydraulic drive allows the equipment to automatically adapt to pipes of different diameters within a certain range, eliminating the need for manual clamp adjustment and greatly improving the equipment's versatility.

Description

Technical Field

[0001] This utility model relates to the field of pipeline processing equipment technology, specifically a pipeline beveling machine. Background Technology

[0002] When pipes are used, a beveling machine is required. The function of the beveling machine is to cut a beveled edge on the edge of the pipe or plate so that when two pipes or plates are welded together, they can be connected better.

[0003] Existing pipe beveling machines still have significant shortcomings in clamping and fixing pipes of different diameters. Most of the current clamping structures have a narrow range of compatibility. When processing pipes of different diameters, a lot of time is often spent adjusting the position and size of the clamping components, making it difficult to achieve fast and accurate centering clamping. This not only reduces the equipment's versatility for different pipe specifications, but also prolongs the preparation time for changing materials, affecting the overall processing efficiency. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a pipe beveling machine.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a pipe beveling machine, including a processing table, a placement groove on the processing table, a cylinder below the placement groove, a plurality of empty grooves at the lower end of the cylinder, and a cutting assembly above the placement groove;

[0006] The cutting assembly includes a first lifting assembly, a motor, and a cutting blade;

[0007] The cylinder is provided with multiple clamping components on its periphery. Each clamping component includes a fixed seat, a cover, and a clamping block. The fixed seats are fixed to the outer wall of the cylinder, and the cover is fixed to the outer end of the cylinder. The cylinder has a cavity inside, and multiple springs are symmetrically arranged inside the cavity. The clamping block is inserted into the cavity and connected to the front end of the spring. The rear end of the clamping block is provided with a crossbar that passes through the cover and is slidably connected to the cover. The rear end of the crossbar is provided with an arc surface. The lower end of the processing table is provided with a control module and a second lifting component. The output end of the second lifting component is provided with a bent rod. The top end of the bent rod is provided with a driving block located at the outer end of the crossbar, and the driving block is provided with an inclined surface that contacts the arc surface.

[0008] The multiple clamping blocks are of the same size and are all isosceles trapezoidal structures.

[0009] To facilitate assembly of the cylinder, the present invention includes an annular positioning plate at the top of the cylinder, which is fixed to the lower end of the processing table by screws.

[0010] To facilitate assembly of the cover, the present invention is improved by fixing the cover to the outer end of the fixing base with screws.

[0011] Furthermore, the improvements of this utility model include that the first lifting component is fixed to the upper end of the processing table, a base is fixedly installed on one side of the motor, the base is fixed to the output end of the first lifting component, and the cutter is installed at the output end of the positioning seat.

[0012] To facilitate the assembly of the cutter, the present invention includes an improvement whereby the output end of the motor is provided with a positioning seat, the positioning seat has a mating groove, one end of the cutter is provided with a mating block that is inserted into the mating groove, and the mating block is fixed inside the mating groove by bolts.

[0013] Furthermore, an improvement of this utility model is that both the first lifting component and the second lifting component adopt hydraulic cylinders.

[0014] Compared with the prior art, this utility model provides a pipe beveling machine, which has the following beneficial effects:

[0015] In terms of adaptive clamping, the dual mechanism of spring preload and hydraulic drive allows the equipment to automatically adapt to pipes of different diameters within a certain range without the need for manual adjustment of the clamps, which greatly improves the versatility of the equipment. Moreover, the design of the isosceles trapezoidal clamping block ensures automatic centering during the clamping process, which significantly improves the centering accuracy and processing stability, and facilitates the loading and unloading of pipe workpieces. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 For the present utility model Figure 1 The main view;

[0018] Figure 3 This is a top view of the slot in this utility model;

[0019] Figure 4 This is a schematic diagram of the installation structure of the clamping block in this utility model;

[0020] Figure 5 This is a schematic diagram of the docking groove in this utility model;

[0021] In the diagram: 1. Processing table; 2. First lifting assembly; 3. Machine base; 4. Motor; 5. Positioning seat; 6. Cutting blade; 7. Connecting block; 8. Placement slot; 9. Cylinder; 10. Annular positioning plate; 11. Fixed seat; 12. Cover; 13. Clamping block; 14. Cavity; 15. Spring; 16. Crossbar; 17. Arc surface; 18. Drive block; 19. Inclined surface; 20. Second lifting assembly; 21. Bending rod; 22. Control module; 23. Empty slot. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-5 The present invention provides a pipe beveling machine, including a processing table 1, a placement groove 8 on the processing table 1, a cylinder 9 below the placement groove 8, a plurality of empty grooves 23 at the lower end of the cylinder 9, and a cutting assembly above the placement groove 8.

[0024] The cutting assembly includes a first lifting assembly 2, a motor 4, and a cutting blade 6;

[0025] The cylinder 9 is provided with multiple clamping components on its periphery. The clamping components include a fixed seat 11, a cover 12 and a clamping block 13. The multiple fixed seats 11 are fixed on the outer wall of the cylinder 9, and the cover 12 is fixed on the outer end of the cylinder 9. The cylinder 9 is provided with a cavity 14. Multiple springs 15 are symmetrically arranged inside the cavity 14. The clamping block 13 is inserted into the cavity 14 and connected to the front end of the springs 15. The rear end of the clamping block 13 is provided with a crossbar 16 that passes through the cover 12 and is slidably connected to the cover 12. The rear end of the crossbar 16 is provided with an arc surface 17. The lower end of the processing table 1 is provided with a control module 22 and a second lifting component 20. The output end of the second lifting component 20 is provided with a bent rod 21. The top end of the bent rod 21 is provided with a driving block 18 located outside the crossbar 16, and the driving block 18 is provided with an inclined surface 19 that contacts the arc surface 17.

[0026] The multiple clamping blocks 13 are the same size and are all isosceles trapezoidal structures.

[0027] The cover 12 is fixed to the outer end of the fixing base 11 by screws. The screw fixing method makes the cover 12 easy to assemble and makes the spring 15 in the cavity 14 easy to remove.

[0028] The first lifting component 2 is fixed on the upper end of the processing table 1, and the base 3 is fixed on one side of the motor 4. The base 3 is fixed to the output end of the first lifting component 2, and the cutter 6 is installed on the output end of the positioning seat 5.

[0029] Both the first lifting assembly 2 and the second lifting assembly 20 use hydraulic cylinders.

[0030] Pipeline loading and initial positioning:

[0031] Insert the cylindrical tube to be processed vertically through the placement slot 8 on the processing table 1, so that the bottom end of the tube naturally contacts the bottom of the cylinder 9.

[0032] During insertion, the outer wall of the pipe pushes multiple isosceles trapezoidal clamping blocks 13 distributed circumferentially to slide outward, thereby compressing the internal spring 15. The reaction force generated by the spring 15 is evenly applied to the outer wall of the pipe through the clamping blocks 13, so that the pipe is initially centered in the center of the cylinder 9.

[0033] Automatic centering and strong clamping:

[0034] The control module 22 activates the second lifting assembly 20, driving the bent rod 21 to move upward. The driving block 18 at the top of the bent rod 21 also moves upward. Its inclined surface 19 contacts the arc surface 17 at the rear end of the crossbar 16, generating a lateral force. This lateral force pushes the crossbar 16 to slide along the cover 12, causing the clamping block 13 to move further towards the center of the pipe, thereby achieving multi-directional synchronous clamping. Furthermore, the isosceles trapezoidal structure of the clamping block 13 ensures uniform clamping force in all directions, automatically and precisely fixing the pipe at the machining center position.

[0035] Beveling stage:

[0036] The first lifting component 2 drives the motor 4 and the cutter 6 to descend to the preset processing height. Then, the motor 4 drives the cutter 6 to rotate at high speed to perform annular cutting on the pipe port to form the required bevel angle. At the same time, the empty groove 23 at the lower end of the cylinder 9 provides a discharge channel for the chips, ensuring a clean and efficient processing process.

[0037] Unloading and resetting:

[0038] After processing is completed, the first lifting component 2 drives the cutter 6 to rise and reset, and the second lifting component 20 drives the bending rod 21 to descend, so that the driving block 18 and the crossbar 16 are disengaged. At this time, the spring 15 elastically resets and pushes the clamping block 13 to slide outward, releasing the constraint on the pipe and taking out the processed pipe, thus completing a single processing cycle.

[0039] In terms of processing efficiency, the fast spring 15 pre-positioning and hydraulic clamping system significantly shortens the clamping time for a single pipe, which is beneficial to improving the efficiency of batch processing. At the same time, the design of the slot 23 optimizes the chip discharge path, avoiding the processing interference problems caused by chip accumulation in traditional equipment.

[0040] The top of the cylinder 9 is provided with an annular positioning plate 10, which is fixed to the lower end of the processing table 1 by screws.

[0041] The way the annular positioning plate 10 is connected to the screws allows the cylinder 9 assembly to be quickly disassembled and replaced, facilitating maintenance and upgrades.

[0042] The output end of the motor 4 is provided with a positioning seat 5, and the positioning seat 5 is provided with a docking groove. One end of the cutter 6 is provided with a docking block 7 that is inserted into the docking groove, and the docking block 7 is fixed inside the docking groove by bolts.

[0043] In addition, the cutter 6 is bolted to the positioning seat 5 via the docking block 7, which supports quick replacement of cutters of different specifications and expands the processing range of the equipment.

[0044] From a cost-effectiveness perspective, a single set of equipment can meet the beveling needs of various pipe diameters, reducing the procurement costs for companies to use multiple specialized machines. Furthermore, the hydraulic drive system operates stably, reducing equipment failure rates, extending service life, and lowering maintenance costs.

[0045] In terms of operational safety, the fully enclosed clamping and cutting structure reduces the risk of operators coming into contact with moving parts. The integrated design of the control module 22 makes equipment operation simpler and reduces safety hazards caused by human error.

[0046] The control module 22 controls the first lifting assembly 2 and the second lifting assembly 20 based on automated control logic. This control method is common and efficient in modern industrial equipment. The control module 22 typically integrates a microprocessor, control circuits, and related software programs to achieve precise control of various components of the equipment.

[0047] After receiving the command, the control module 22's internal microprocessor calculates the action parameters that the first lifting component 2 (such as a hydraulic cylinder) needs to execute, including lifting speed and stroke distance, according to the program algorithm. Then, the control module 22 sends an electrical signal to the drive device (such as the hydraulic pump controller) of the first lifting component 2 through the control circuit. Upon receiving the signal, the drive device drives the hydraulic pump to operate, adjusting the flow and pressure of the hydraulic oil to extend or retract the piston rod of the hydraulic cylinder, thereby driving the motor 4 and the cutter 6 to rise or fall to the designated position. During this process, the position sensor installed on the first lifting component 2 monitors the position of the piston rod in real time and feeds the signal back to the control module 22. The control module 22 compares the actual position with the preset position; if there is a deviation, it promptly adjusts the electrical signal sent to the drive device to ensure that the cutter 6 accurately reaches the preset processing height.

[0048] The control principle of the second lifting component 20 is similar, but the function is different.

[0049] In the description herein, it should be noted that relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A pipe beveling machine, comprising a processing table (1), characterized in that: The processing table (1) is provided with a placement groove (8), a cylinder (9) is provided below the placement groove (8), a plurality of empty grooves (23) are provided at the lower end of the cylinder (9), and a cutting assembly is provided above the placement groove (8). The cutting assembly includes a first lifting assembly (2), a motor (4), and a cutter (6); The cylindrical body (9) is provided with multiple clamping components on its periphery. The clamping components include a fixing seat (11), a cover (12), and a clamping block (13). The multiple fixing seats (11) are fixed on the outer wall of the cylindrical body (9), and the cover (12) is fixed on the outer end of the cylindrical body (9). The interior of the cylindrical body (9) is provided with a cavity (14). Multiple springs (15) are symmetrically arranged inside the cavity (14). The clamping block (13) is inserted into the cavity (14) and connected to the front end of the spring (15). The rear end is provided with a crossbar (16) that passes through the cover (12), and the crossbar (16) is slidably connected to the cover (12). The rear end of the crossbar (16) is provided with an arc surface (17). The lower end of the processing table (1) is provided with a control module (22) and a second lifting assembly (20). The output end of the second lifting assembly (20) is provided with a bent rod (21). The top end of the bent rod (21) is provided with a drive block (18) located at the outer end of the crossbar (16), and the drive block (18) is provided with a slope (19) that contacts the arc surface (17). The multiple clamping blocks (13) are the same size and are all isosceles trapezoidal structures.

2. The pipe beveling machine according to claim 1, characterized in that: The top of the cylinder (9) is provided with an annular positioning plate (10), which is fixed to the lower end of the processing table (1) by screws.

3. A pipe beveling machine according to claim 2, characterized in that: The cover (12) is fixed to the outer end of the fixing seat (11) by screws.

4. A pipe beveling machine according to claim 3, characterized in that: The first lifting assembly (2) is fixed on the upper end of the processing table (1), and a base (3) is fixed on one side of the motor (4). The base (3) is fixed on the output end of the first lifting assembly (2), and the cutter (6) is installed on the output end of the positioning seat (5).

5. A pipe beveling machine according to claim 4, characterized in that: The output end of the motor (4) is provided with a positioning seat (5), and the positioning seat (5) is provided with a docking groove. One end of the cutter (6) is provided with a docking block (7) that is inserted into the docking groove, and the docking block (7) is fixed inside the docking groove by bolts.

6. A pipe beveling machine according to claim 5, characterized in that: Both the first lifting assembly (2) and the second lifting assembly (20) use hydraulic cylinders.

Images