A bathroom wallboard connector mold
By using a fixed mold spring to drive the inclined ejector assembly and the limiting block structure, combined with multiple plastic cavities and adjustable flow channels, the problem of large-scale traditional molds is solved, and the effect of mold miniaturization and efficient production of multi-specification products is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TRANSBLOCK (BEIJING) TECH CO LTD
- Filing Date
- 2025-07-02
- Publication Date
- 2026-06-19
AI Technical Summary
Traditional bathroom wall panel connector molds are large in size, resulting in high demand for molding machines, high energy consumption, and large footprint, making it difficult to efficiently produce small products.
The fixed mold spring driven inclined ejector assembly, combined with the limit block and inclined guide post structure, simplifies the mold design and achieves dynamic production capacity allocation through multiple plastic cavities and an adjustable runner system.
Significantly reduces mold size and complexity, lowers manufacturing costs, improves production efficiency, enables one-time molding of multiple specifications of products, and reduces production costs.
Smart Images
Figure CN224374775U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of molds, and more particularly to a mold for a bathroom wall panel connector. Background Technology
[0002] Injection molds are the core tools for producing plastic products. They inject molten plastic into the mold cavity under high pressure, and after cooling and solidification, a precisely shaped product is obtained. In the field of integrated bathroom manufacturing, wall panel connectors, as key functional components, must meet the requirements of high dimensional accuracy, high-strength joint surfaces, and complex thin-walled structures.
[0003] Traditional molds consist of an upper mold assembly and a lower mold assembly, and rely on double-sided inclined guide pillars and a slider structure to demold the product. However, traditional molds are relatively large, which means that the molding machine also needs to be large in tonnage, resulting in drawbacks such as high energy consumption and large footprint for the production of small products. Utility Model Content
[0004] To reduce mold size, this application provides a mold for bathroom wall panel connectors.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A bathroom wall panel connector mold includes an upper mold assembly and a lower mold assembly. The upper mold assembly, facing the lower mold assembly, includes a fixed plate, a fixed template, and a fixed mold core plate. The fixed plate has an injection port. The lower mold assembly, facing the upper mold assembly, includes a base, an ejector mechanism, a movable template, and a movable mold core plate. The movable mold core plate has a plastic groove on the side facing the fixed mold core plate. When the mold is closed, the fixed mold core plate and the plastic groove form a plastic cavity for product molding. A slidable ejector assembly is slidably connected inside the fixed mold core plate. The upper mold assembly has a fixed mold spring that abuts against one end of the slid ejector assembly. When the mold is closed, the other end of the slid ejector assembly is located inside the plastic groove and forms the sidewall of the plastic cavity. When the mold is separated, the fixed mold spring drives the slid ejector assembly to move in the form of abutting against the movable mold core plate. During this movement, the end of the slid ejector assembly on the movable mold core plate gradually slides away from the plastic groove until it detaches from the product and separates from the movable mold core plate.
[0007] By adopting the above technical solution, during mold parting, the fixed mold spring releases its compressed elastic force, providing driving force to the inclined ejector assembly. This ensures that the inclined ejector assembly remains in contact with the gradually moving moving mold core plate during the initial stage of mold parting. During this process, the end of the inclined ejector on the moving mold core plate gradually slides away from the plastic groove until it detaches from the product and separates from the moving mold core plate in the later stages of mold parting. Through the cooperation of the spring and the inclined ejector assembly, compared to the traditional inclined guide pillar and slider structure, the mold size can be effectively reduced.
[0008] Optionally, a limiting groove is provided on the side of the fixed template facing the fixed mold core plate, and the inclined top assembly includes a limiting block located in the limiting groove and in contact with the fixed mold spring, the limiting block being slidably connected in the limiting groove.
[0009] By adopting the above technical solution, the setting of the limiting block ensures a good contact area between the fixed mold spring and the inclined ejector assembly, thereby stably releasing the elastic force of the fixed mold spring. The limiting groove, while limiting the limiting block, also provides corresponding space for its movement.
[0010] Optionally, the inclined top assembly further includes an inclined guide post connected to the limiting block. The inclined guide post is inclinedly inserted into the fixed model core plate, and a side core plate is provided on the side of the inclined guide post facing the moving model core plate.
[0011] By adopting the above technical solution, the force received by the limiting block is transmitted to the inclined guide post through the connection between the limiting block and the inclined guide post, causing the inclined guide post to slide along its inclined direction; through the design of the inclined guide post obliquely passing through the template and being integrally connected with the side core plate, the force received by the inclined guide post is decomposed into horizontal and vertical forces, so that the side core plate can be smoothly separated from the product and will not bring the product out of the plastic tank.
[0012] Optionally, the plastic cavity is configured as multiple, and the multiple plastic cavities are divided into several groups of different models.
[0013] By adopting the above technical solution, and by setting up multiple plastic cavities and dividing them into different groups, the mold can simultaneously inject and mold multiple products of different specifications and models.
[0014] Optionally, the moving model core plate has flow channels, which include a main channel and multiple branch channels that are interconnected. The multiple branch channels are connected to the plastic cavity. The moving model core plate is provided with multiple flow-stopping components that can block the connection between the corresponding branch channels and the plastic cavity.
[0015] By adopting the above technical solution, the connection between the corresponding branch channel and the plastic cavity can be opened or cut off by the flow-stopping component, so that the mold can dynamically allocate production capacity according to the demand and control production costs.
[0016] Optionally, the moving mold core plate has a rotating groove at the support channel, and the flow-stopping component includes a flow-stopping column connected in the rotating groove. The upper end face of the flow-stopping column has a flow groove that communicates with the support channel. When the mold is closed, the upper end face of the flow-stopping column abuts against the fixed mold core plate. The connection between the flow groove and the support channel can be adjusted by rotating the flow-stopping column.
[0017] By adopting the above technical solution, the connection between the flow channel and the branch channel can be adjusted by rotating the stop column. Its structure is simple and easy to operate.
[0018] Optionally, the upper end face of the flow-stopping column has two anti-rotation grooves, and the moving model core plate is provided with an anti-rotation screw threadedly connected to it. The anti-rotation screw cooperates with the anti-rotation groove to fix the flow-stopping column.
[0019] By adopting the above technical solution, the anti-rotation screw and the anti-rotation groove can be used to fix the flow-stopping column, which has a simple structure and is easy to operate.
[0020] In summary, this application includes at least one of the following beneficial technical effects:
[0021] 1. By incorporating a fixed mold spring within the fixed mold platen and designing a linked inclined ejector assembly, the flexible elastic force released by the fixed mold spring directly drives the inclined ejector assembly to slide within the fixed mold core plate, completing the demolding action. Compared to the traditional slider mechanism that relies on a slider and inclined guide pillar for drive in molds, this significantly simplifies the mold structure, eliminates the lateral slider mechanism itself and its required installation space, thereby directly and effectively reducing the overall size and complexity of the mold, and lowering manufacturing costs and maintenance difficulty.
[0022] 2. The mold achieves dynamic capacity allocation by incorporating multiple grouped cavities supporting the simultaneous manufacturing of different product models and an adjustable runner system. The flow-stopping assembly allows operators to quickly open or close specific runners by rotation, selectively activating cavities according to order requirements. This not only improves production efficiency but also enables the molding of multiple product specifications in a single operation, reducing production costs. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.
[0024] Figure 2 yes Figure 1 A cross-sectional view of plane AA.
[0025] Figure 3 yes Figure 2 An enlarged schematic diagram of region A in the middle.
[0026] Figure 4 This is an exploded view of an embodiment of this application.
[0027] Figure 5 This is an exploded view of the moving model core plate in the embodiments of this application.
[0028] Figure 6 This is a schematic diagram of the structure of the core plate of the model in the embodiment of this application.
[0029] Figure 7 yes Figure 5 A magnified view of region B in the middle.
[0030] Explanation of reference numerals in the attached drawings: 1. Fixed plate; 2. Fixed template; 3. Fixed mold core plate; 4. Injection port; 5. Base; 6. Ejection mechanism; 7. Moving template; 8. Moving mold core plate; 9. Plastic tank; 10. Plastic cavity; 11. Angled ejector assembly; 111. Limiting block; 112. Angled guide post; 113. Side core plate; 12. Limiting groove; 13. Mounting groove; 14. Fixed mold spring; 15. Runner; 151. Branch runner; 152. Main runner; 16. Injection hole; 17. Rotation groove; 18. Flow stop assembly; 181. Flow stop post; 182. Anti-rotation screw; 19. Flow groove; 20. Anti-rotation groove; 21. Screw hole. Detailed Implementation
[0031] The following is in conjunction with the appendix Figure 1-7 This application will be described in further detail.
[0032] This application discloses a mold for bathroom wall panel connectors.
[0033] Reference Figure 1 , Figure 2 A bathroom wall panel connector mold includes an upper mold assembly and a lower mold assembly. The upper mold assembly, facing the lower mold assembly, includes a fixed plate 1, a fixed template 2, and a fixed mold core plate 3. The fixed plate 1 has an injection port 4, and the side of the fixed plate 1 facing away from the injection port 4 is fixedly connected to the fixed template 2. The fixed mold core plate 3 is fixedly embedded in the side of the fixed template 2 facing away from the fixed plate 1. The lower mold assembly, facing the upper mold assembly, includes a base 5, an ejection mechanism 6, a movable template 7, and a movable mold core plate 8. The movable mold core plate 8 is fixedly embedded in the side of the movable template 7 facing the fixed template 2.
[0034] refer to Figure 2 , Figure 3 Multiple plastic grooves 9 are provided on the opposite end faces of the moving mold core plate 8 and the fixed mold core plate 3. When the mold is closed, the fixed mold core plate 3 and the plastic grooves 9 on the moving mold core plate 8 are connected to form a plastic cavity 10 for product molding. Among them, according to the different shapes of the plastic grooves 9, the multiple plastic cavities 10 are divided into several groups of different models.
[0035] refer to Figure 3 , Figure 4A sloping ejector assembly 11 is slidably connected within the fixed mold core plate 3. A limiting groove 12 is formed on the side of the fixed mold core plate 2 facing the fixed mold core plate 3. The sloping ejector assembly 11 includes a limiting block 111 slidably disposed within the limiting groove 12, with its two opposite sidewalls abutting against the two opposite inner walls of the limiting groove 12. An inclined guide post 112 is fixedly connected to the side of the limiting block 111 facing the fixed mold core plate 3, penetrating the fixed mold core plate 3 and slidably connected to it. A horizontally disposed side core plate 113 is integrally connected to the end of the inclined guide post 112 located on the outer side of the fixed mold core plate 3. When the mold is closed, the end of the side core plate 113 is located within the plastic groove 9 opposite to the fixed mold core plate 3 and the moving mold core plate 8, forming the inner sidewall of the plastic cavity 10. In this embodiment, the sloping ejector assembly 11 is specifically configured as four sets; in other embodiments, other numbers of sets can be configured according to product specifications.
[0036] refer to Figure 3 , Figure 4 The fixed plate 1 and the fixed template 2 are provided with a number of mounting slots 13 corresponding to the inclined top component 11. A fixed mold spring 14 is fixedly connected in the mounting slot 13. The side of the fixed mold spring 14 away from the mounting slot 13 abuts against the limiting block 111.
[0037] refer to Figure 3 , Figure 5 , Figure 6 The moving model core plate 8 has a flow channel 15 on the side facing the fixed model core plate 3, and the flow channel 15 and the injection port 4 (see reference). Figure 1 The flow channel 15 includes a main channel 152 and multiple branch channels 151 that are interconnected. The number of branch channels 151 corresponds to the number of plastic cavities 10. The fixed mold core plate 3 has multiple injection holes 16 on the side facing the moving mold core plate 8, corresponding to the number of plastic cavities 10. The injection holes 16 are opened at an inclined angle and are connected to the corresponding plastic grooves 9 on the fixed mold core plate 3. During mold closing, the multiple injection holes 16 are connected to the corresponding branch channels 151, so that the multiple branch channels 151 are connected to the corresponding plastic cavities 10.
[0038] refer to Figure 5 , Figure 7 The moving mold core plate 8 has a rotating groove 17 at the branch channel 151. The rotating groove 17 has a rotatable flow stop column 181. The upper end face of the flow stop column 181 has a flow channel 19 that communicates with the branch channel 151. When the mold is closed, the upper end face of the flow stop column 181 abuts against the fixed mold core plate 3. The connection between the flow channel 19 and the branch channel 151 can be adjusted by rotating the flow stop column 181.
[0039] Two anti-rotation grooves 20 are formed on the upper end face of the flow-stopping column 181. The moving model core plate 8 has screw holes 21 that communicate with the rotation groove 17. An anti-rotation screw 182 is threaded into the screw hole 21. After the anti-rotation screw 182 is tightened, its nut is located in the anti-rotation groove 20 and presses against the bottom of the groove 20, thereby fixing the anti-rotation column 181 in the rotation groove 17 to limit its rotation. In this embodiment, the flow-stopping mechanism is specifically set to 2 sets. In other embodiments, other numbers of sets can be set according to product specifications.
[0040] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A bathroom wall panel connector mold, comprising an upper mold assembly and a lower mold assembly, wherein the upper mold assembly, facing the lower mold assembly, sequentially comprises a fixed plate (1), a fixed template (2), and a fixed mold core plate (3), wherein the fixed plate (1) is provided with an injection port (4), and the lower mold assembly, facing the upper mold assembly, sequentially comprises a base (5), an ejector mechanism (6), a movable template (7), and a movable mold core plate (8), wherein the movable mold core plate (8) has a plastic groove (9) on the side facing the fixed mold core plate (3), wherein when the mold is closed, the fixed mold core plate (3) and the plastic groove (9) form a plastic cavity (10) for product molding, characterized in that: The fixed mold core plate (3) is slidably connected to the inclined ejector assembly (11). The upper mold assembly is provided with a fixed mold spring (14) that abuts against one end of the inclined ejector assembly (11). When the mold is closed, the other end of the inclined ejector assembly (11) is located in the plastic groove (9) and forms the side wall of the plastic cavity (10). When the mold is separated, the fixed mold spring (14) drives the inclined ejector assembly (11) to move in the form of abutting against the moving mold core plate (8). During this movement, the end of the inclined ejector assembly (11) on the moving mold core plate (8) gradually slides away from the plastic groove (9) until it detaches from the product and separates from the moving mold core plate (8).
2. The bathroom wall panel connector mold according to claim 1, characterized in that: The fixed template (2) is provided with a limiting groove (12) on the side facing the fixed mold core plate (3). The inclined top assembly (11) includes a limiting block (111) located in the limiting groove (12) and abutting against the fixed mold spring (14). The limiting block (111) is slidably connected in the limiting groove (12).
3. A sanitary wall panel connecting member mold according to claim 2, characterized in that: The inclined top assembly (11) also includes an inclined guide post (112) connected to the limiting block (111). The inclined guide post (112) is inclinedly inserted into the fixed model core plate (3). A side core plate (113) is provided on the side of the inclined guide post (112) facing the moving model core plate (8).
4. A sanitary wall panel connecting member mold according to claim 1, characterized in that: The plastic cavity (10) is configured as a plurality of such cavities, and the plurality of plastic cavities (10) are divided into several groups of different models.
5. A sanitary wall panel connecting member mold according to claim 4, characterized in that: The moving model core plate (8) has a flow channel (15), which includes a main channel (152) and multiple branch channels (151) that are interconnected. The multiple branch channels (151) are connected to the plastic tank (9). The moving model core plate (8) is provided with multiple flow-stopping components (18) that can block the connection between the corresponding branch channel (151) and the plastic cavity (10).
6. A sanitary wall panel connecting member mold according to claim 5, characterized in that: The moving mold core plate (8) has a rotating groove (17) at the branch channel (151). The flow-stopping component (18) includes a flow-stopping column (181) connected in the rotating groove (17). The upper end face of the flow-stopping column (181) has a flow groove (19) that communicates with the branch channel (151). When the mold is closed, the upper end face of the flow-stopping column (181) abuts against the fixed mold core plate (3). The connection between the flow groove (19) and the branch channel (151) can be adjusted by rotating the flow-stopping column (181).
7. A sanitary wall panel connecting member mold according to claim 6, characterized in that: The upper end face of the flow-stopping column (181) has two anti-rotation grooves (20), and the moving model core plate (8) is provided with an anti-rotation screw (182) threadedly connected. The anti-rotation screw (182) cooperates with the anti-rotation groove (20) to fix the flow-stopping column (181).