A support for quickly installing a carrier roller

Abstract

The utility model discloses a kind of support of quick installation carrier roller, it is related to belt conveyor equipment technical field, including bottom plate and carrier roller body, the both ends of bottom plate top surface are fixedly connected with support block, the top surface of bottom plate is fixedly connected with T-shaped block, the both ends of T-shaped block are fixedly connected with second hinge, the top surface of bottom plate is provided with two support mechanisms, two second hinges are fixedly connected with adjusting mechanism, the top surface of T-shaped block is fixedly connected with two support frames, can be driven connecting plate and slide plate rotation by second hinge, then rotating support plate by first hinge, make support plate be clamped in the inside of clamping groove, connecting plate is supported, after connecting plate is rotated based on second hinge, to avoid two support frames mutual extrusion, can be by disassembling four bolt assemblies, make different second through-hole and first through-hole alignment, then bolt assembly is reinstalled, make the adjusting mechanism of the present application can adjust angle, solved the problem of lower applicability of existing device.

Description

Technical Field

[0001] This utility model relates to the technical field of belt conveyor equipment, and in particular to a bracket for quick installation of idlers. Background Technology

[0002] In modern industrial production, belt conveyors are widely used in mines, ports, power plants, and other fields as important equipment for material transportation. Idler rollers, as the core component of belt conveyors, play a crucial role in supporting the conveyor belt and materials and reducing running resistance. The ease of their installation and maintenance directly affects the conveyor's operating efficiency and service life. Idler rollers are installed on idler roller supports, and the structural design of the supports determines the installation stability and replacement efficiency of the idler rollers.

[0003] Currently, most existing idler roller brackets achieve their effect using the following technologies;

[0004] Mechanical structure design technology, including welded fixed brackets and assembled combined brackets;

[0005] Installation and positioning technologies, including bolt-fastening installation and slot / hook quick positioning technology;

[0006] Materials and surface treatment technologies, including the application of metallic materials and surface treatment processes;

[0007] Alignment and damping technologies, including alignment mechanism design and damping technology.

[0008] Currently, existing idler roller brackets have been found to have at least the following technical problems in actual use;

[0009] Most existing idler roller supports are fixed steel structures, which cannot adjust their angle and cannot be adapted to different conveyor belt models according to actual needs, resulting in low applicability. Utility Model Content

[0010] To address the shortcomings of existing technologies, this utility model provides a bracket for quick installation of idlers, solving the problem of low applicability of existing devices.

[0011] To achieve the above objectives, this utility model provides the following technical solution:

[0012] A bracket for quick-installing idlers includes a base plate and an idler body. Support blocks are fixedly connected to both ends of the top surface of the base plate, and a T-shaped block is fixedly connected to the top surface of the base plate. A second hinge is fixedly connected to both ends of the T-shaped block. Two support mechanisms are provided on the top surface of the base plate, and an adjustment mechanism is fixedly connected to each of the two second hinges. Two support frames are fixedly connected to the top surface of the T-shaped block. A placement groove is opened at the end of each support frame away from the base plate. The support mechanism includes a first hinge and a support plate, and the adjustment mechanism includes a connecting plate, a sliding plate, and a bolt assembly.

[0013] Preferably, both first hinges are fixedly connected to the top surface of the base plate and located on both sides of the T-shaped block, and the two first hinges are fixedly connected to the two support plates respectively.

[0014] Preferably, the connecting plate is fixedly connected to the second hinge, and the surface of the connecting plate has four first through holes.

[0015] Preferably, the top surface of the connecting plate is fixedly connected to a limit slide rail, and the bottom of the connecting plate has five slots.

[0016] Preferably, the bottom of the skateboard has a limiting groove, which is slidably connected to the limiting rail, and the surface of the skateboard has four sets of second through holes, with five holes in each set.

[0017] Preferably, the top of each of the two slides is fixedly connected to two support frames, and each of the four support frames has a placement groove at the end away from the slide, with the second through hole aligned with the first through hole.

[0018] Preferably, each adjusting mechanism has four sets of bolt assemblies, each bolt assembly including bolts and nuts. The four bolts pass through one of the four sets of second through holes and are respectively sleeved with the four limit slide rails. The nuts are threadedly connected to the bolts.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] I. In this application, the connecting plate and the slide plate can be rotated by the second hinge, and then the support plate can be rotated by the first hinge, so that the support plate is locked inside the slot and supports the connecting plate. After the connecting plate rotates based on the second hinge, in order to avoid the two support frames squeezing each other, the four bolt assemblies can be removed to allow the slide plate to slide on the top surface of the connecting plate, so that the different second through holes are aligned with the first through holes, and the slide plate and the support frame above it move a distance away from the T-block, so as to avoid the two idler roller bodies colliding with each other. Then the bolt assemblies can be reinstalled, so that the adjustment mechanism of this application can adjust the angle, so that each idler roller body presents a different angle to adapt to different conveyor belts, thus solving the problem of low applicability of existing devices.

[0021] Second, in this application, the shaft of the idler body is supported by the placement slots of each support frame, and the shaft of the idler body can be directly placed in the placement slot, which is simple and convenient, and makes the idler body easy to install. Attached Figure Description

[0022] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0024] Figure 2 This is a structural diagram of the present invention in a bent state;

[0025] Figure 3 This is a side view of the slide plate and connecting plate of this utility model in the separated state;

[0026] Figure 4 This is a top-view structural diagram of the skateboard and connecting plate of this utility model in the separated state.

[0027] Legend: 1. Base plate; 2. First hinge; 3. T-block; 4. Support frame; 5. Connecting plate; 6. Slide plate; 7. Roller body; 101. Support block; 201. Support plate; 301. Second hinge; 401. Placement groove; 501. Limiting slide rail; 502. First through hole; 503. Slot; 601. Second through hole; 602. Limiting slide groove. Detailed Implementation

[0028] This application provides a bracket for quickly installing idler rollers, effectively solving the problem of low applicability of existing devices. Example

[0029] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the technical solution in this application embodiment effectively solves the technical problem of low applicability of existing devices. The overall idea is as follows:

[0030] To address the problems existing in the prior art, this utility model provides a bracket for quick installation of idlers, including a base plate 1 and an idler body 7. Support blocks 101 are fixedly connected to both ends of the top surface of the base plate 1, and T-shaped blocks 3 are fixedly connected to the top surface of the base plate 1. Second hinges 301 are fixedly connected to both ends of the T-shaped blocks 3. Two support mechanisms are provided on the top surface of the base plate 1, and adjustment mechanisms are fixedly connected to both second hinges 301. Two support frames 4 are fixedly connected to the top surface of the T-shaped blocks 3. Placement slots 401 are opened at the ends of the two support frames 4 away from the base plate 1. The support mechanism includes a first hinge 2 and a support plate 201, and the adjustment mechanism includes a connecting plate 5, a sliding plate 6, and a bolt assembly.

[0031] Both first hinges 2 are fixedly connected to the top surface of the base plate 1 and located on both sides of the T-shaped block 3. The two first hinges 2 are fixedly connected to the two support plates 201 respectively.

[0032] The connecting plate 5 is fixedly connected to the second hinge 301, and four first through holes 502 are provided on the surface of the connecting plate 5.

[0033] The top surface of the connecting plate 5 is fixedly connected to the limit slide rail 501, and the bottom of the connecting plate 5 is provided with five slots 503.

[0034] The bottom of the slide plate 6 is provided with a limiting groove 602, which is slidably connected to the limiting rail 501. The surface of the slide plate 6 is provided with four sets of second through holes 601, and each set of second through holes 601 has five holes.

[0035] Two support frames 4 are fixedly connected to the top of each of the two slide plates 6. Each of the four support frames 4 has a placement groove 401 at the end away from the slide plate 6. The second through hole 601 is aligned with the first through hole 502.

[0036] Each adjustment mechanism has four sets of bolt assemblies, each consisting of a bolt and a nut. The four bolts pass through one of the four sets of second through holes 601 and are respectively fitted with the four limit slide rails 501. The nuts are threadedly connected to the bolts.

[0037] Base plate 1: As the basic component of the entire device, it is used to support and fix other structures, and provides a stable support platform for the installation and adjustment of the idler body 7.

[0038] First hinge 2: connected to support plate 201, allowing support plate 201 to rotate around it, used to adjust the position of support plate 201, and to achieve angle adjustment when providing support for connecting plate 5.

[0039] T-shaped block 3: Installed on the top surface of the base plate 1, used to connect the second hinge 301 of the adjustment mechanism and the support frame 4, providing an installation base for the adjustment mechanism and the support frame 4.

[0040] Support frame 4: It supports the shaft of the idler body 7 through the placement groove 401. It is connected to the slide plate 6 and the connecting plate 5. Its position and angle can be adjusted by the adjustment mechanism to adapt to different conveyor belts.

[0041] Connecting plate 5: Connected to the second hinge 301, as a key component of the adjustment mechanism, the limiting slide rail 501, the first through hole 502 and the slot 503 on it are respectively used to slide with the slide plate 6, to connect and fix with the bolt assembly, and to snap and support the support plate 201.

[0042] Slide plate 6: It is slidably connected to the limiting slide rail 501 of the connecting plate 5 through the limiting slide groove 602, and can move on the top surface of the connecting plate 5. The second through hole 601 on its surface cooperates with the first through hole 502 of the connecting plate 5 and is fixed by bolt assembly, thereby adjusting the position of the support frame 4 and the roller body 7.

[0043] Idler body 7: This is the object that needs to be installed and its angle adjusted for conveying materials on the conveyor belt.

[0044] Support block 101: Fixed at both ends of the top surface of the base plate 1 to help enhance the support stability of the base plate 1.

[0045] Support plate 201: It is connected to the base plate 1 through the first hinge 2. After rotation, it can be locked in the slot 503 of the connecting plate 5 to provide support for the connecting plate 5 and assist the adjustment mechanism to realize angle adjustment.

[0046] Second hinge 301: connects T-block 3 and connecting plate 5, allowing connecting plate 5 to rotate around it, thus achieving initial adjustment of the angle of the adjustment mechanism.

[0047] Placement groove 401: It is opened at the end of the support frame 4 away from the base plate 1 and is used to place the shaft of the roller body 7, which plays a supporting and positioning role for the roller body 7.

[0048] Limiting slide rail 501: Fixed on the top surface of connecting plate 5, it cooperates with the limiting slide groove 602 of slide plate 6 to limit and guide the sliding of slide plate 6.

[0049] First through hole 502: It is formed on the surface of the connecting plate 5 and aligned with the second through hole 601 on the slide plate 6, so that the bolt assembly can pass through it to fix the slide plate 6 and the connecting plate 5.

[0050] Slot 503: Located at the bottom of the connecting plate 5, it is used to engage the support plate 201, provide auxiliary support for the connecting plate 5, and enhance the stability of the adjustment mechanism.

[0051] The second through hole 601 is formed on the surface of the slide plate 6 and is aligned with the first through hole 502 of the connecting plate 5. It is used in conjunction with the bolt assembly to fix the slide plate 6 and the connecting plate 5, thereby adjusting the position of the slide plate 6 and the upper support frame 4.

[0052] Limiting groove 602: It is formed at the bottom of the skateboard 6 and slides in cooperation with the limiting rail 501 of the connecting plate 5 to ensure that the skateboard 6 slides smoothly on the connecting plate 5.

[0053] Working principle:

[0054] The first step of this application is to support the shaft of the idler body 7 by means of the placement slots 401 of each support frame 4. The shaft of the idler body 7 can be placed directly in the placement slots 401, which is simple and convenient.

[0055] In the second step, this application allows the connecting plate 5 and the slide plate 6 to rotate via the second hinge 301. Then, the support plate 201 is rotated via the first hinge 2, causing the support plate 201 to be locked inside the slot 503, thus supporting the connecting plate 5. After the connecting plate 5 rotates based on the second hinge 301, to prevent the two support frames 4 from squeezing each other, the four bolt assemblies can be removed, allowing the slide plate 6 to slide on the top surface of the connecting plate 5. This aligns the different second through holes 601 with the first through hole 502, causing the slide plate 6 and the support frame 4 above it to move a certain distance away from the T-block 3, preventing the two idler roller bodies 7 from colliding with each other. The bolt assemblies can then be reinstalled, allowing the adjustment mechanism of this application to adjust the angle, so that each idler roller body 7 presents a different angle to adapt to different conveyor belts.

[0056] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A bracket for quick-installing idler rollers, comprising a base plate (1) and an idler roller body (7), wherein support blocks (101) are fixedly connected to both ends of the top surface of the base plate (1), and a T-shaped block (3) is fixedly connected to the top surface of the base plate (1), characterized in that, The two ends of the T-shaped block (3) are fixedly connected to the second hinge (301). The top surface of the base plate (1) is provided with two support mechanisms. The two second hinges (301) are fixedly connected to the adjustment mechanism. The top surface of the T-shaped block (3) is fixedly connected to two support frames (4). The two support frames (4) are provided with a placement groove (401) at the end away from the base plate (1). The support mechanism includes a first hinge (2) and a support plate (201). The two first hinges (2) are fixedly connected to the top surface of the base plate (1) and located on both sides of the T-shaped block (3). The two first hinges (2) are fixedly connected to the two support plates (201) respectively. The adjustment mechanism includes a connecting plate (5), a sliding plate (6), and a bolt assembly.

2. The bracket for quick-installation of idlers as described in claim 1, characterized in that: The connecting plate (5) is fixedly connected to the second hinge (301), and four first through holes (502) are provided on the surface of the connecting plate (5).

3. The bracket for quick-installation of idlers as described in claim 2, characterized in that: The top surface of the connecting plate (5) is fixedly connected to a limit slide rail (501), and the bottom of the connecting plate (5) is provided with five slots (503).

4. The bracket for quick-installation of idlers as described in claim 3, characterized in that: The bottom of the slide plate (6) is provided with a limiting groove (602), which is slidably connected to the limiting rail (501). The surface of the slide plate (6) is provided with four sets of second through holes (601).

5. The bracket for quick-installation of idlers as described in claim 4, characterized in that: Two support frames (4) are fixedly connected to the top of each of the two slide plates (6). Each of the four support frames (4) has a placement groove (401) at the end away from the slide plate (6). The second through hole (601) is aligned with the first through hole (502).

6. The bracket for quick-installation of idlers as described in claim 5, characterized in that: Each adjustment mechanism has four sets of bolt assemblies, each consisting of a bolt and a nut. The four bolts pass through one of the four sets of second through holes (601) and are respectively fitted with four limit slide rails (501). The nuts are threadedly connected to the bolts.

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