Auxiliary device for inductor production

Abstract

This utility model relates to an auxiliary device for inductor production, including a support frame, a drive mechanism mounted on the support frame, a transport mechanism connected to the drive mechanism, and a tray-stacking auxiliary mechanism mounted on one side of the support frame. The drive mechanism includes a fixed plate mounted on the support frame, a drive component connected to one side of the fixed plate, and a transmission component connected to the output end of the drive component. An arc-shaped guide groove is provided on the other side of the fixed plate. The transport mechanism includes a moving plate, several material-picking components mounted on the moving plate, and a guide component. The transport mechanism of this utility model has multiple material-picking components. Driven by the drive mechanism, the transport mechanism can simultaneously move up and down reciprocatingly during movement. Multiple workstations can be transported simultaneously in one movement, resulting in fast and efficient operation. With the cooperation of the tray-stacking auxiliary mechanism, the transport mechanism only needs to perform the action of placing products onto the tray, shortening the travel distance and further improving work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of inductor processing, specifically to an auxiliary device for inductor production. Background Technology

[0002] An inductor, also known as a choke, reactor, or dynamic reactor, is a component that converts electrical energy into magnetic energy and stores it. An inductor mainly consists of a coil, usually with a magnetic core (which can be a magnetic material such as ferrite or ferrooxide). The coil is generally wound with insulated wire (such as enameled wire), and the magnetic core increases the inductance of the inductor, improving its performance. An inductor has a certain inductance; it only impedes changes in current. If there is no current flowing through the inductor, it will attempt to impede the current flow when the circuit is closed; if there is current flowing through the inductor, it will attempt to maintain a constant current when the circuit is open. The manufacturing process of inductors involves multiple steps, including wire winding, soldering, and testing. During processing, inductors need to be moved between different workstations. For example, during testing or visual inspection, the inductor needs to be moved to the corresponding workstation for testing or inspection, and then moved to the next workstation afterward. Currently, when handling inductors, electric lead screws are usually used in conjunction with grippers and other structures. However, when there are multiple workstations, the total distance the electric lead screw travels is long and the action time is relatively long. Depending on the processing requirements, after one process is completed, it may be necessary to arrange the tray to facilitate the operation of the next process, which further increases the action time of the lead screw and results in low work efficiency. Utility Model Content

[0003] To address the aforementioned problems, this utility model provides an auxiliary device for inductor production.

[0004] This utility model is achieved using the following solution:

[0005] An auxiliary device for inductor production includes a support frame, a drive mechanism mounted on the support frame, a transport mechanism connected to the drive mechanism, and a tray-stacking auxiliary mechanism mounted on one side of the support frame. The drive mechanism includes a fixed plate mounted on the support frame, a drive component connected to one side of the fixed plate, and a transmission component connected to the output end of the drive component. An arc-shaped guide groove is provided on the other side of the fixed plate. The transport mechanism includes a moving plate, a plurality of material picking components mounted on the moving plate, and a guide component mounted on the side of the moving plate facing the fixed plate and cooperating with the arc-shaped guide groove. The guide component is connected to the moving plate, and the transmission component is connected to the guide component. The tray-stacking auxiliary mechanism includes a first horizontal linear module, a second horizontal linear module connected to the first horizontal linear module, and a support plate mounted on the first horizontal linear module.

[0006] Furthermore, the conveying mechanism also includes a first movable connecting component, and the fixed plate is provided with a second movable connecting component that cooperates with the first movable connecting component. Both the first and second movable connecting components include a guide rail and a slider connected to the guide rail. The guide rail of the first movable connecting component is fixed to the movable plate in the vertical direction, and the guide rail of the second movable connecting component is fixed to the fixed plate in the horizontal direction. The slider of the first movable connecting component is connected to the slider of the second movable connecting component.

[0007] Furthermore, the guiding assembly includes a guide rod connected to the movable plate and a guide wheel disposed at the end of the guide rod, the guide wheel being connected to the arc-shaped guide groove; the transmission component is provided with an oblong hole through which the guide rod passes.

[0008] Furthermore, the material handling assembly includes a material handling seat connected to the movable plate, a material handling plate connected to the material handling seat, and a material handling component connected to the material handling plate.

[0009] Furthermore, the material-collecting component is a suction nozzle.

[0010] Furthermore, the material receiving plate is movably connected to the material receiving seat, a buffer rod is provided at the upper end of the material receiving plate, a guide seat that cooperates with the buffer rod is provided on the fixed plate, a spring is sleeved on the buffer rod, the upper end of the spring contacts the guide seat, and the lower end of the spring contacts the material receiving plate.

[0011] Furthermore, both the first horizontal linear module and the first horizontal linear module are electric lead screws.

[0012] Furthermore, the fixing plate is provided with a slotted switch, and the conveying mechanism has a sensing element that cooperates with the slotted switch.

[0013] Compared with the prior art, the present invention has the following advantages:

[0014] The conveying mechanism of this utility model has multiple material handling components. Driven by the drive mechanism, the conveying mechanism can simultaneously move up and down, and can handle the product transfer between multiple workstations in one movement, resulting in fast and efficient operation. In addition, with the cooperation of the tray-stacking auxiliary mechanism, the conveying mechanism only needs to perform the action of placing products on the tray, shortening the travel distance of the conveying mechanism and further improving the work efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of an auxiliary device for inductor production provided in an embodiment of the present invention.

[0016] Figure 2 for Figure 1 Enlarged view of part A in the middle.

[0017] Figure 3 This is a schematic diagram of the material handling component in an embodiment of the present invention.

[0018] Figure 4 This is a schematic diagram of another embodiment of the present utility model.

[0019] The image includes:

[0020] Support frame 1, drive mechanism 2, fixed plate 21, drive component 22, transmission component 23, arc-shaped guide groove 24, conveying mechanism 3, moving plate 31, material picking assembly 32, material picking seat 321, material picking plate 322, material picking component 323, buffer rod 324, guide seat 325, spring 326, guide assembly 33, guide rod 331, guide wheel 332, first moving connection assembly 34, guide rail 341, slider 342, second moving connection assembly 35, swivel plate auxiliary mechanism 4, first horizontal linear module 41, second horizontal linear module 42, pallet 43, slotted switch 5, sensing component 51. Detailed Implementation

[0021] To facilitate understanding of this utility model by those skilled in the art, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0022] Refer to 1 to Figure 4 This utility model provides an auxiliary device for inductor production, including a support frame 1, a drive mechanism 2 disposed on the support frame 1, a transport mechanism 3 connected to the drive mechanism 2, and a swivel plate auxiliary mechanism 4 disposed on one side of the support frame 1.

[0023] The drive mechanism 2 includes a fixed plate 21 disposed on the support frame 1, a drive component 22 connected to one side of the fixed plate 21, and a transmission component 23 connected to the output end of the drive component 22. An arc-shaped guide groove 24 is provided on the other side of the fixed plate 21.

[0024] The conveying mechanism 3 includes a movable plate 31, a plurality of material-grabbing components 32 disposed on the movable plate 31, a guide component 33 disposed on the side of the movable plate 31 facing the fixed plate 21 and cooperating with the arc-shaped guide groove 24, and a first movable connecting component 34. The guide component 33 is connected to the movable plate 31, and the transmission member 23 is connected to the guide component 33. The fixed plate 21 is provided with a second movable connecting component 35 that cooperates with the first movable connecting component 34.

[0025] When the driving component 22 drives the transmission component 23 to rotate, the transmission component 23 can push the guide component 33 to move along the arc-shaped guide groove 24, thereby driving the entire conveying mechanism 3 to move. The size and curvature of the arc-shaped guide groove 24 are set according to the actual movement requirements. When the guide component 33 moves from one end of the arc-shaped guide groove 24 to the other end, the entire conveying mechanism 3 can move horizontally and reciprocate vertically at the same time, thereby realizing the action of taking the product out of one workstation and moving it to another workstation for placement. Specifically, the distance that the moving plate 31 moves horizontally is the distance between two workstations. When the moving plate 31 completes one horizontal reciprocating movement, the conveying mechanism 3 returns to the initial position, completing one conveying action. There are several picking components 32, each corresponding to one workstation. During the movement of the conveying mechanism 3, each picking component 32 moves from the current workstation to another workstation, that is, multiple workstations can simultaneously convey products, with fast action and high efficiency.

[0026] The guide assembly 33 includes a guide rod 331 connected to the movable plate 31 and a guide wheel 332 disposed at the end of the guide rod 331. The guide wheel 332 is connected to the arc-shaped guide groove 24. The transmission member 23 is provided with an oblong hole through which the guide rod 331 passes. The oblong hole provides a certain amount of movement space for the guide rod 331. During the rotation of the transmission member 23, the inner wall of the oblong hole pushes the guide rod 331, causing the guide wheel 332 to move along the arc-shaped guide groove 24.

[0027] Both the first movable connecting component 34 and the second movable connecting component 35 include a guide rail 341 and a slider 342 connected to the guide rail 341. The guide rail 341 of the first movable connecting component 34 is fixed vertically to the movable plate 31, and the guide rail 341 of the second movable connecting component 35 is fixed horizontally to the fixed plate 21. The slider 342 of the first movable connecting component 34 is connected to the slider 342 of the second movable connecting component 35. Specifically, the first movable connecting component 34 guides the movable plate 31 in the numerical direction, and the second movable connecting component 35 guides the movable plate 31 in the horizontal direction. To ensure the stability of the movement of the movable plate 31, multiple sets of the first movable connecting component 34 and the second movable connecting component 35 can be provided. In this embodiment, two sets of both the first movable connecting component 34 and the second movable connecting component 35 are provided.

[0028] like Figure 3As shown, the material handling assembly 32 includes a material handling seat 321 connected to the moving plate 31, a material handling plate 322 connected to the material handling seat 321, and a material handling component 323 connected to the material handling plate 322. In this embodiment, the material handling component 323 is a suction nozzle. In specific implementations, depending on the specifications of the processed product, a clamping cylinder can also be used instead of a suction nozzle. Multiple sets of material handling assemblies 32 can be provided, and their number corresponds to the actual number of workstations.

[0029] The material picking plate 322 is movably connected to the material picking seat 321. A buffer rod 324 is provided at the upper end of the material picking plate 322. The fixed plate 21 is provided with a guide seat 325 that cooperates with the buffer rod 324. A spring 326 is sleeved on the buffer rod 324. The upper end of the spring 326 contacts the guide seat 325, and the lower end of the spring 326 contacts the material picking plate 322.

[0030] The tray-stacking auxiliary mechanism 4 includes a first horizontal linear module 41, a second horizontal linear module 42 connected to the first horizontal linear module 41, and a tray 43 disposed on the first horizontal linear module 41. The tray 43 can be used to place products on a tray. Figure 1 With the left-right direction as the X-axis, the first horizontal linear module 41 is positioned along the Y-axis, and the second horizontal linear module 42 is positioned along the X-axis. With the cooperation of the first and second horizontal linear modules 41 and 42, the pallet 43 can move flexibly on the horizontal plane, thus cooperating with the transport mechanism 3 for tray placement. The transport mechanism 3 only needs to perform the operation of placing the product down; position adjustments are handled by the tray placement auxiliary mechanism 4. This eliminates the need for the transport mechanism 3 to travel long distances, improving tray placement efficiency.

[0031] The fixed plate 21 is provided with a slotted switch 5, and the conveying mechanism 3 has a sensing element 51 that cooperates with the slotted switch 5. There can be three slotted switches 5 for sensing the initial position, end position and middle position of the moving plate 31, and there are also three corresponding sensing elements 51.

[0032] This utility model is used to assist in the handling and traying of products during the production and processing of inductors. It can be set in different processes according to actual needs, such as the testing process or the appearance inspection process.

[0033] The conveying mechanism 3 of this utility model has multiple material picking components 32. Driven by the drive mechanism 2, the conveying mechanism 3 can simultaneously move up and down during movement, and can simultaneously transport products from multiple workstations in one movement, resulting in fast action and high efficiency. In addition, with the cooperation of the tray-stacking auxiliary mechanism 4, the conveying mechanism 3 only needs to perform the action of placing products on the tray, shortening the travel of the conveying mechanism 3 and further improving the work efficiency.

[0034] In the description of this utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0035] In the description of this invention, "a plurality of" or "several" means two or more, unless otherwise explicitly specified.

[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0037] Although the description of this utility model has been given in conjunction with the specific embodiments described above, it is obvious to those skilled in the art that many substitutions, modifications, and variations can be made based on the above description. Therefore, all such substitutions, modifications, and variations are included within the scope of the appended claims.

Claims

1. An auxiliary device for inductor production, characterized by, The device includes a support frame, a drive mechanism mounted on the support frame, a transport mechanism connected to the drive mechanism, and a tray-stacking auxiliary mechanism mounted on one side of the support frame. The drive mechanism includes a fixed plate mounted on the support frame, a drive component connected to one side of the fixed plate, and a transmission component connected to the output end of the drive component. An arc-shaped guide groove is provided on the other side of the fixed plate. The transport mechanism includes a moving plate, a plurality of material-picking components mounted on the moving plate, and a guide component mounted on the side of the moving plate facing the fixed plate and cooperating with the arc-shaped guide groove. The guide component is connected to the moving plate, and the transmission component is connected to the guide component. The tray-stacking auxiliary mechanism includes a first horizontal linear module, a second horizontal linear module connected to the first horizontal linear module, and a support plate mounted on the first horizontal linear module.

2. The auxiliary device for inductor production according to claim 1, characterized in that, The conveying mechanism further includes a first movable connecting component, and the fixed plate is provided with a second movable connecting component that cooperates with the first movable connecting component. Both the first and second movable connecting components include a guide rail and a slider connected to the guide rail. The guide rail of the first movable connecting component is fixed to the movable plate in the vertical direction, and the guide rail of the second movable connecting component is fixed to the fixed plate in the horizontal direction. The slider of the first movable connecting component is connected to the slider of the second movable connecting component.

3. The auxiliary device for inductor production according to claim 1, characterized in that, The guiding assembly includes a guide rod connected to the movable plate and a guide wheel disposed at the end of the guide rod, the guide wheel being connected to the arc-shaped guide groove; the transmission component is provided with an oblong hole through which the guide rod passes.

4. The auxiliary device for inductor production according to claim 1, characterized in that, The material handling assembly includes a material handling seat connected to the movable plate, a material handling plate connected to the material handling seat, and a material handling component connected to the material handling plate.

5. An auxiliary device for inductor production according to claim 4, characterized in that, The material handling component is a suction nozzle.

6. An auxiliary device for inductor production according to claim 4, characterized in that, The material receiving plate is movably connected to the material receiving seat. A buffer rod is provided at the upper end of the material receiving plate. The fixed plate is provided with a guide seat that cooperates with the buffer rod. A spring is sleeved on the buffer rod. The upper end of the spring contacts the guide seat, and the lower end of the spring contacts the material receiving plate.

7. An auxiliary device for inductor production according to claim 1, characterized in that, Both the first horizontal linear module and the first horizontal linear module are electric lead screws.

8. An auxiliary device for inductor production according to claim 1, characterized in that, The fixed plate is provided with a slotted switch, and the conveying mechanism has a sensing element that cooperates with the slotted switch.

Images