A heat treatment apparatus for valve machining

By designing a heat treatment equipment for valve processing with a placement mechanism and a hot air circulation mechanism, the problems of uneven heating and gas leakage were solved, achieving uniform heating and rapid closure of components, thus improving production efficiency and quality.

CN224378112UActive Publication Date: 2026-06-19HENAN LITAI VALVE MFG CO LTD
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Patent Information

Application Number
CN202521431427.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-09
Publication Date
2026-06-19
Estimated Expiration
2035-07-09

AI Technical Summary

Technical Problem

Existing heat treatment equipment for valve processing lacks a categorized placement function, resulting in uneven heating, which may generate thermal stress and deformation. Furthermore, insecure closure leads to heat and gas leakage, affecting production efficiency and quality.

Method used

A heat treatment device including a storage mechanism, a hot air circulation mechanism, and a closing mechanism was designed. The components are classified and placed by the cooperation of the storage rack and the handle. The hot air circulation of the fan and the nitrogen generator ensures uniform heating. The door is closed quickly and securely by the cooperation of the closing cover and the rotating rod to prevent gas leakage.

Benefits of technology

This achieves uniform heating of valve components, improves production efficiency and consistency of component performance, reduces heat treatment time, prevents heat and gas leakage, and enhances production efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a heat treatment device for valve processing, including a processing box, a storage mechanism, a hot air circulation mechanism, and a closing mechanism. The storage mechanism includes a shelf and a handle, the hot air circulation mechanism includes a fan and a nitrogen generator, and the closing mechanism includes a closing cover and a rotating rod. With the cooperation of the above mechanisms, the device can optimize space utilization and improve heat treatment efficiency by classifying and placing components. Different types of valve components can be classified according to their size, material, and heat treatment requirements, thereby reducing heat treatment time and improving production efficiency. In addition, the device can ensure uniform heating of components through internal hot air circulation, avoiding local overheating or underheating, thereby improving the final performance and consistency of valve components.
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Description

Technical Field

[0001] This utility model relates to the field of valve processing technology, specifically to a heat treatment device for valve processing. Background Technology

[0002] A heat treatment device for valve processing can be a high-temperature furnace or a specific heat treatment system, used to improve the performance of valve materials. This device is mainly used to heat treat valve materials to improve their mechanical, physical and chemical properties, thereby increasing the service life and reliability of the valve.

[0003] First, without a categorized placement function, components may be stacked haphazardly, leading to uneven heating and affecting the quality of heat treatment.

[0004] Secondly, without a uniform heating function, components may generate thermal stress due to uneven heating, leading to deformation or performance degradation, or even damage.

[0005] Finally, if the door does not close securely, heat and gas may leak, affecting the heat treatment effect. Furthermore, a slow closing speed may prolong the production cycle and reduce production efficiency. Summary of the Invention

[0006] (a) Technical problems to be solved

[0007] In view of the shortcomings of the prior art, this utility model provides a heat treatment equipment for valve processing to solve the technical problems mentioned in the background art.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: a heat treatment device for valve processing, comprising a treatment box, a storage mechanism, a hot air circulation mechanism, and a closing mechanism. The storage mechanism includes a shelf and a handle. The shelf is installed inside the treatment box and slidably connected to it. The handle is installed inside the shelf and slidably connected to it. A connecting rod is installed on the handle, one end of which is rotatably connected to the handle. A fixing rod is installed on the connecting rod, and the fixing rod is rotatably connected to one end of the connecting rod and cooperates with the treatment box. The hot air circulation mechanism includes a fan and a nitrogen generator. The fan is fixedly installed at the rear end of the treatment box, and the nitrogen generator is fixedly connected to the fan. A return air component and an inlet air component are installed on the fan. The inlet air component is installed at the bottom of the treatment box, and the return air component is installed at the top of the treatment box.

[0010] Preferably, the closing mechanism includes a closing cover and a rotating rod. The closing cover is mounted on the processing box and rotatably connected to the processing box. The rotating rod is mounted on the closing cover and rotatably connected to the closing cover. A fixing frame is mounted on the closing cover. The fixing frame is slidably connected to the closing cover. The fixing frame is respectively connected to the rotating rod and the processing box.

[0011] In a further preferred embodiment, the processing box is provided with a support tray, and the support tray is provided with an installation groove, which is slidably connected to the shelf to facilitate the installation of the shelf.

[0012] In a further preferred embodiment, the processing box is provided with a first locking hole, the bottom of the shelf is provided with a mounting block, the mounting groove is slidably connected to the mounting block, and the first locking hole is engaged with a fixing rod to facilitate the fixation of the shelf position.

[0013] In a further preferred embodiment, the shelf is provided with a positioning rod, and the handle is provided with a positioning hole, the positioning hole and the positioning rod being connected to each other to facilitate stable sliding of the handle.

[0014] In a further preferred embodiment, the fan is provided with a connecting pipe, the connecting pipe is provided with an exhaust pipe, and the connecting pipe is fixedly connected to the nitrogen generator, which facilitates the stable operation of the hot air circulation mechanism of the device.

[0015] In a further preferred embodiment, a first control valve is provided on the connecting pipe, a second control valve is provided on the exhaust pipe, and a third control valve is provided on the nitrogen generator, so as to facilitate the discharge of air from inside the processing chamber.

[0016] In a further preferred embodiment, the closing cover is provided with a second locking hole, the rotating rod is provided with a screw, the fixing frame is provided with a limit frame, the limit frame is slidably connected to the closing cover, the fixing frame is engaged with the second locking hole, the screw is engaged with the fixing frame, and a heating plate is provided inside the processing box to facilitate the tight closing of the closing cover.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, this utility model provides a heat treatment equipment for valve processing, which has the following beneficial effects:

[0019] In this invention, by setting up a storage mechanism, the device can optimize space utilization and improve heat treatment efficiency through the coordinated action of components such as shelves and handles. Different types of valve components can be classified according to their size, material and heat treatment requirements, thereby reducing heat treatment time and improving production efficiency.

[0020] In this invention, by setting up a hot air circulation mechanism, under the mutual cooperation of components such as the fan and nitrogen generator, the device can ensure uniform heating of components through the hot air circulation inside the equipment, avoiding local overheating or insufficient heating, thereby improving the final performance and consistency of valve components.

[0021] By setting a closing mechanism, the device can quickly close the closing door through the cooperation of components such as the closing cover and the rotating rod, which can reduce the preparation time before heat treatment and improve production efficiency. At the same time, the firm closure can ensure the stability of the atmosphere inside the furnace during heat treatment and prevent the leakage of heat and gas. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of a heat treatment device for valve processing according to the present invention;

[0023] Figure 2 This is a schematic diagram of the overall structure of this utility model from another angle;

[0024] Figure 3 This is an exploded view of the closing mechanism in this utility model;

[0025] Figure 4 This is a schematic diagram of the internal structure of the processing box in this utility model;

[0026] Figure 5 This is an exploded view of the object placement mechanism in this utility model.

[0027] In the diagram: 1. Processing box; 2. Shelf; 3. Handle; 4. Connecting rod; 5. Fixing rod; 6. Fan; 7. Nitrogen generator; 8. Return air component; 9. Air inlet component; 10. Closing cover; 11. Rotating rod; 12. Fixing frame; 13. Support tray; 14. Mounting slot; 15. First locking hole; 16. Mounting block; 17. Positioning rod; 18. Positioning hole; 19. Connecting pipe; 20. Exhaust pipe; 21. First control valve; 22. Second control valve; 23. Third control valve; 24. Second locking hole; 25. Screw; 26. Limiting frame; 27. Heating plate. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Example 1:

[0030] Please see Figures 1-5 A heat treatment device for valve processing includes a treatment box 1, a storage mechanism, a hot air circulation mechanism, and a closing mechanism. The storage mechanism includes a shelf 2 and a handle 3. The shelf 2 is installed inside the treatment box 1 and slidably connected to the treatment box 1. The handle 3 is installed inside the shelf 2 and slidably connected to the shelf 2. A connecting rod 4 is installed on the handle 3. One end of the connecting rod 4 is rotatably connected to the handle 3. A fixing rod 5 is installed on the connecting rod 4. The fixing rod 5 is rotatably connected to one end of the connecting rod and cooperates with the treatment box 1. The hot air circulation mechanism includes a fan 6 and a nitrogen generator 7. The fan 6 is fixedly installed at the rear end of the treatment box 1. The nitrogen generator 7 is fixedly connected to the fan 6. A return air component 8 and an air inlet component 9 are installed on the fan 6. The air inlet component 9 is installed at the bottom of the treatment box 1, and the return air component 8 is installed at the top of the treatment box 1.

[0031] In this embodiment, the storage mechanism includes a shelf 2 and a handle 3. In use, the valve assembly that needs to be heat-treated can be placed into the shelf 2 first. Then, the shelf 2 can be installed on the tray 13 of the processing box 1. When the shelf 2 is placed on the tray 13, the mounting block 16 can be slidably connected to the mounting groove 14. After the shelf 2 is completely placed on the tray 13, the handle 3 can be pressed directly to make the positioning hole 18 on the handle 3 slidably connected to the positioning rod 17 on the shelf 2. During this process, the position of the handle 3 changes, causing the position of the connecting rod 4 to change, thereby pushing the fixing rod 5 into the first locking hole 15 to fix the position of the shelf 2.

[0032] In this embodiment, the hot air circulation mechanism includes a fan 6 and a nitrogen generator 7. In use, when the cover 10 is closed, the oxygen-containing air inside the processing chamber 1 can be discharged. The first control valve 21 on the connecting pipe 19 is closed, while the second control valve 22 on the exhaust pipe 20 is opened, and the third control valve 23 of the nitrogen generator 7 is activated. At this time, under the action of the connecting pipe 19, the nitrogen generator 7 pushes nitrogen into the processing chamber 1 through the air inlet 9 and discharges oxygen-containing air through the exhaust pipe 20. After the air inside the processing chamber 1 is discharged, the first control valve 21 is opened, and the second control valve 22 and the third control valve 23 are closed. The heating plate 27 installed inside the processing chamber 1 works, so that the nitrogen inside the processing chamber 1 is heated. The fan 6 also starts to run, so that the heated air inside the processing chamber 1 can circulate inside the processing chamber 1 through the air inlet 9, the return air 8, and the connecting pipe 19.

[0033] In this embodiment, the closing mechanism includes a closing cover 10 and a rotating rod 11. In use, after the shelf 2 is fixed inside the processing box 1, the closing cover 10 can be closed, and the rotating rod 11 installed on the closing cover 10 can be rotated. At this time, the screw 25 on the rotating rod 11 is connected to the fixing frame 12, and the fixing frame 12 begins to slide on the closing cover 10. Under the action of the limiting frame 26, the sliding of the fixing frame 12 is more stable. Finally, the fixing frame 12 is connected to the second locking hole 24, so that the position of the closing cover 10 is fixed.

[0034] Example 2:

[0035] In summary, during use, the valve assembly requiring heat treatment can first be placed in the shelf 2. Then, the shelf 2 can be installed on the tray 13 of the processing box 1. When placing the shelf 2 on the tray 13, the mounting block 16 can be slidably connected to the mounting groove 14. After the shelf 2 is fully placed on the tray 13, the handle 3 can be pressed directly, causing the positioning hole 18 on the handle 3 to slide into the positioning rod 17 on the shelf 2. During this process, the position of the handle 3 changes, causing the position of the connecting rod 4 to change, thereby pushing the fixing rod 5 into the first locking hole 15 to fix the position of the shelf 2. After the shelf 2 is fixed, the closing cover 10 can be closed, and the rotating rod 11 installed on the closing cover 10 can be rotated. At this time, the screw 25 on the rotating rod 11 is connected to the fixing bracket 12, and the fixing bracket 12 begins to slide on the closing cover 10. Under the action of the limiting bracket 26, the fixing bracket 12 is fixed. The fixed frame 12 slides more stably, and finally the fixed frame 12 is connected with the second locking hole 24 to fix the position of the closed cover 10. When the closed cover 10 is closed, the oxygen-containing air inside the processing box 1 can be discharged. The first control valve 21 on the connecting pipe 19 is closed, while the second control valve 22 on the exhaust pipe 20 is opened, and the third control valve 23 of the nitrogen generator 7 is activated. At this time, under the action of the connecting pipe 19, the nitrogen generator 7 pushes nitrogen into the processing box 1 through the air inlet 9 and discharges oxygen-containing air through the exhaust pipe 20. After the air inside the processing box 1 is discharged, the first control valve 21 is opened, and the second control valve 22 and the third control valve 23 are closed. The heating plate 27 installed inside the processing box 1 works, so that the nitrogen inside the processing box 1 is heated. The fan 6 also starts to run, so that the heated air inside the processing box 1 can circulate inside the processing box 1 through the air inlet 9, the return air 8 and the connecting pipe 19.

[0036] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A heat treatment device for valve processing, comprising a treatment box (1), a storage mechanism, a hot air circulation mechanism, and a closing mechanism, characterized in that, The storage mechanism includes a shelf (2) and a handle (3). The shelf (2) is installed inside the processing box (1) and is slidably connected to the processing box (1). The handle (3) is installed inside the shelf (2) and is slidably connected to the shelf (2). A connecting rod (4) is installed on the handle (3). One end of the connecting rod (4) is rotatably connected to the handle (3). A fixing rod (5) is installed on the connecting rod (4). The fixing rod (5) is rotatably connected to one end of the connecting rod and is connected to the processing box (1). The hot air circulation mechanism includes a fan (6) and a nitrogen generator (7). The fan (6) is fixedly installed at the rear end of the processing box (1). The nitrogen generator (7) is fixedly connected to the fan (6). A return air component (8) and an air inlet component (9) are installed on the fan (6). The air inlet component (9) is installed at the bottom of the processing box (1). The return air component (8) is installed at the top of the processing box (1).

2. The heat treatment equipment for valve processing according to claim 1, characterized in that: The closing mechanism includes a closing cover (10) and a rotating rod (11). The closing cover (10) is mounted on the processing box (1) and rotatably connected to the processing box (1). The rotating rod (11) is mounted on the closing cover (10) and rotatably connected to the closing cover (10). A fixing frame (12) is mounted on the closing cover (10). The fixing frame (12) is slidably connected to the closing cover (10). The fixing frame (12) is connected to the rotating rod (11) and the processing box (1) respectively.

3. The heat treatment equipment for valve processing according to claim 1, characterized in that: The processing box (1) is provided with a support tray (13) inside, and the support tray (13) is provided with an installation groove (14), which is slidably connected to the shelf (2).

4. The heat treatment equipment for valve processing according to claim 3, characterized in that: The processing box (1) is provided with a first card hole (15) inside, and the shelf (2) is provided with an installation block (16) at the bottom. The installation groove (14) is slidably connected to the installation block (16), and the first card hole (15) is connected to the fixing rod (5).

5. The heat treatment equipment for valve processing according to claim 1, characterized in that: The shelf (2) is provided with a positioning rod (17), and the handle (3) is provided with a positioning hole (18). The positioning hole (18) is connected to the positioning rod (17).

6. The heat treatment equipment for valve processing according to claim 1, characterized in that: The fan (6) is provided with a connecting pipe (19), and the connecting pipe (19) is provided with an exhaust pipe (20). The connecting pipe (19) is fixedly connected to the nitrogen generator (7).

7. The heat treatment equipment for valve processing according to claim 6, characterized in that: The connecting pipe (19) is provided with a first control valve (21), the exhaust pipe (20) is provided with a second control valve (22), and the nitrogen generator (7) is provided with a third control valve (23).

8. The heat treatment equipment for valve processing according to claim 2, characterized in that: The closed cover (10) is provided with a second locking hole (24), the rotating rod (11) is provided with a screw (25), the fixed frame (12) is provided with a limit frame (26), the limit frame (26) is slidably connected to the closed cover (10), the fixed frame (12) is connected to the second locking hole (24), the screw (25) is connected to the fixed frame (12), and the processing box (1) is provided with a heating plate (27).