Flexible LED light bar tooling jig

By designing a flexible LED light strip tooling fixture, and utilizing the light guide plate, light strip mounting groove, and reflective paper mounting plane, the light guide plate and light strip can be quickly positioned and adhered. This solves the problems of low production efficiency, poor consistency, and high labor intensity in existing technologies, and achieves efficient and low-cost automated assembly.

CN224381329UActive Publication Date: 2026-06-19张良

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
张良
Filing Date
2025-07-01
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Existing flexible LED light strips suffer from low production efficiency, poor consistency, high cost, and high labor intensity. Manual assembly is difficult to meet the needs of mass production and is harmful to workers' health.

Method used

Design a flexible LED light strip fixture, including a light guide plate mounting slot, a light strip mounting slot and a reflective paper mounting plane. Multiple mounting components are connected by a snap-fit ​​structure to assist in the rapid positioning and adhesion of the light guide plate and light strip, and to achieve automated or semi-automated assembly.

Benefits of technology

It improves the assembly efficiency of flexible LED light strips, reduces manual operation time, lowers labor intensity and costs, and enhances product consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model provides a flexible LED light strip fixture, including at least one mounting component. The mounting component has a light guide plate mounting groove and a light strip mounting groove, which extend parallel to each other. A reflective paper mounting plane is provided above the light guide plate mounting groove and the light strip mounting groove. This flexible LED light strip fixture can assist in the rapid positioning and placement of the light guide plate and light strip, and can assist in the rapid adhesion of the reflective paper to both sides of one side of the light guide plate and light strip, thereby greatly improving the assembly efficiency of the flexible LED light strip.
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Description

Technical Field

[0001] This utility model relates to the field of LED lighting fixture technology, and in particular to a flexible LED light strip tooling fixture. Background Technology

[0002] Currently, flexible LED light strips (such as...) Figure 1 As shown, the production of the LED strip (including reflective paper 10, light guide plate 20, and LED light strip 30) still mainly relies on manual assembly. First, the reflective paper is fixed to a flat surface. Then, the light guide plate 20 is aligned and glued onto one side of the reflective paper, ensuring the outer edge of the light guide plate 20 does not extend beyond the outer edge of the reflective paper. Next, the LED light strip 30 is glued onto the other side of the reflective paper. Finally, the reflective paper is folded in half along its centerline so that the light guide plate 20 covers the LED light strip 30. The folded centerline is then pinched flat to complete the manual assembly of a flexible LED light strip. This assembly method has disadvantages including, but not limited to, the following:

[0003] 1. Low efficiency: Manually applying reflective paper and aligning light guide plates and LED strips is time-consuming and difficult to meet the needs of mass production;

[0004] 2. Poor consistency: Manual operation can easily lead to wrinkles in the reflective paper and misalignment of the light guide plate, affecting the uniformity of light effect;

[0005] 3. High costs: rising labor costs and long training cycles for employees;

[0006] 4. The labor intensity is high. Workers have to bend over for long periods of time to stick and fold, which causes great strain on the lumbar spine. In addition, it requires a lot of eye care and takes a long time. Prolonged use of the eyes is very harmful to the eyes.

[0007] Against this background, the present invention proposes a new technical solution. Utility Model Content

[0008] This utility model aims to solve at least one of the technical problems existing in the prior art. To this end, this utility model proposes a flexible LED light strip tooling fixture, and the technical solution adopted is as follows:

[0009] A flexible LED light strip fixture includes at least one mounting component, on which a light guide plate mounting groove and a light strip mounting groove are provided, the light guide plate mounting groove and the light strip mounting groove extending in parallel; a reflective paper mounting plane is provided above the light guide plate mounting groove and the light strip mounting groove.

[0010] According to an embodiment of the present invention, a flexible LED light strip fixture is provided with a rear side wall and a front side wall on both sides of the top surface of the mounting component, and the confined space between the rear side wall and the front side wall forms a reflective paper mounting plane; the reflective paper mounting plane is parallel to the light guide plate mounting groove below it.

[0011] According to an embodiment of the present invention, a flexible LED light strip fixture has a rear side wall height greater than the front side wall height.

[0012] According to an embodiment of the present invention, a flexible LED light strip tooling fixture is provided at the left and right ends of the mounting component, respectively, with interlocking structures that can be interlocked with each other.

[0013] According to an embodiment of the present utility model, when there are multiple mounting components, the mounting components can be connected side by side in pairs through a snap-fit ​​structure to form a long strip connected in a string; when connected side by side, the top surface of the light guide plate mounting groove and the light strip mounting groove on any mounting component is flush with the top surface of the light guide plate mounting groove and the light strip mounting groove on its adjacent snap-fit ​​mounting component.

[0014] According to an embodiment of the present invention, a flexible LED light strip tooling fixture includes a dovetail tenon disposed at the left end of the mounting component and a dovetail groove disposed at the right end of the mounting component.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] When assembling flexible LED light strips, first, insert the light guide plate into the light guide plate mounting slot, placing it along the length of the slot. Then, insert the light strip into the light strip mounting slot, placing it along the length of the slot. Finally, place the reflective paper backwards onto the reflective paper mounting surface, with the adhesive side facing down. This way, the light guide plate and light strip are adhered to the reflective paper on both sides in parallel. Finally, pull up the reflective paper to remove the adhered light guide plate and light strip. Folding the reflective paper in half completes the assembly of the flexible LED light strip. The light guide plate mounting slot and light strip mounting slot define the installation area for the light guide plate and light strip, eliminating the need to consider alignment; simply install the light guide plate and light strip separately. This flexible LED light strip fixture assists in the rapid positioning and placement of the light guide plate and light strip, and helps the reflective paper quickly adhere the light guide plate and light strip to both sides of one side, thus greatly improving the assembly efficiency of flexible LED light strips. Attached Figure Description

[0017] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0018] Figure 1 This is a schematic diagram of a flexible LED light strip structure;

[0019] Figure 2 This is a perspective view of some embodiments of the present utility model. Figure 1 ;

[0020] Figure 3This is a perspective view of some embodiments of the present utility model. Figure 2 ;

[0021] Figure 4 This is a schematic diagram of the structure of some embodiments of the present invention.

[0022] Explanation of key component symbols:

[0023] 10. Reflective paper; 20. Light guide plate; 30. LED light strip; 40. Mounting parts; 50. Light strip mounting groove; 60. Light guide plate mounting groove; 70. Reflective paper mounting surface; 80. Dovetail slot; 90. Dovetail tenon. Detailed Implementation

[0024] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout.

[0025] The orientation shown in the accompanying drawings should not be construed as limiting the specific protection scope of this utility model, but is only for reference and understanding of preferred embodiments. The product components shown in the drawings can be changed in position, increased in number, or simplified in structure.

[0026] The “connection” described in the specification and the “connection” relationship between the components shown in the accompanying drawings can be understood as a fixed connection, a detachable connection, or a connection that forms an integral unit; it can be a direct connection or a connection through an intermediate medium. Those skilled in the art can understand the connection relationship according to the specific circumstances and can derive different implementation methods such as screwing, riveting, welding, snap-fitting, or embedding to suitably replace the connection.

[0027] The directional terms such as up, down, left, right, top, and bottom mentioned in the instruction manual and the directions shown in the attached drawings indicate that the components can directly contact each other or contact each other through other features; for example, "up" can mean directly above or diagonally above, or it simply means above other objects; other directions can be understood by analogy.

[0028] The materials used to manufacture solid-shaped parts as shown in the specification and drawings may be metallic, non-metallic, or other synthetic materials. The machining processes used for solid-shaped parts may include stamping, forging, wire cutting, laser cutting, casting, injection molding, CNC milling, 3D printing, machining, etc. Those skilled in the art may adapt or combine the above materials and manufacturing processes according to different processing conditions, costs, and precision requirements.

[0029] This utility model provides a flexible LED light strip tooling fixture, such as Figure 2 , 3As shown in Figure 4, it includes at least one mounting member 40, on which a light guide plate mounting groove 60 and a light strip mounting groove 50 are provided, the light guide plate mounting groove 60 and the light strip mounting groove 50 extending in parallel; a reflective paper mounting plane 70 is provided above the light guide plate mounting groove 60 and the light strip mounting groove 50.

[0030] When assembling the flexible LED light strip, first, the light guide plate 20 is clipped into the light guide plate mounting groove 60 and placed along the length of the light guide plate mounting groove 60. Then, the LED light strip 30 is clipped into the light strip mounting groove 50 and placed along the length of the light strip mounting groove 50. Finally, the reflective paper 10 is pasted onto the reflective paper mounting plane 70 with the adhesive side facing down. In this way, the light guide plate 20 and the LED light strip 30 are pasted onto the reflective paper 10 in parallel on both sides. Finally, the reflective paper 10 is pulled up to bring out the pasted light guide plate 20 and LED light strip 30. Folding the reflective paper 10 in half completes the assembly of the flexible LED light strip. In specific implementation, the pasting of the reflective paper 10 can be done manually or by using an automatic adhesive machine.

[0031] The light guide plate mounting slot 60 and the LED strip mounting slot 50 define the installation areas for the light guide plate 20 and the LED strip 30. Alignment is not required; simply install the light guide plate 20 and the LED strip 30 separately. This flexible LED strip fixture assists in the rapid positioning and placement of the light guide plate 20 and the LED strip 30, and helps the reflective paper 10 quickly adhere the light guide plate 20 and the LED strip 30 to both sides of one side, thereby greatly improving the assembly efficiency of the flexible LED strip.

[0032] In some embodiments of this utility model, such as Figure 2 , 3 As shown in Figure 4, a rear baffle and a front baffle are provided on both sides of the top surface of the mounting component 40. The confined space between the rear baffle and the front baffle forms a reflective paper mounting plane 70. The reflective paper mounting plane 70 is parallel to the light guide plate mounting groove 60 below it. The rear baffle and the front baffle not only limit the formation of the reflective paper mounting plane 70, but also assist in the quick edge alignment of the reflective paper 10 when it is applied. When using an automatic adhesive machine, the rollers on both sides of the automatic adhesive machine can also abut against the rear baffle and the front baffle respectively to achieve automatic positioning.

[0033] In some embodiments of this utility model, such as Figure 2 , 3 As shown in Figure 4, the height of the rear baffle is greater than that of the front baffle. In this way, the rear baffle acts as an operation limiter during installation, making it convenient for workers to place the light guide plate 20 and the LED light strip 30.

[0034] In some embodiments of this utility model, such as Figure 2 , 3 As shown in Figure 4, the left and right ends of the mounting component 40 are respectively provided with interlocking structures that can be interlocked with each other. When there are multiple mounting components 40, they can be connected side-by-side through the interlocking structures to form a long, continuous connection structure. When connected side-by-side, the top surfaces of the light guide plate mounting groove 60 and the LED strip mounting groove 50 on any mounting component 40 are flush with the top surfaces of the light guide plate mounting groove 60 and the LED strip mounting groove 50 on their adjacent interlocking mounting components 40. On the operating table, multiple mounting components 40 can be arbitrarily assembled according to the length of the light guide plate 20 and the LED strip 30, so that the length of the tooling fixture can meet the assembly requirements of the flexible LED strip. Specifically, in some embodiments of this utility model, such as... Figure 2 , 3 As shown in Figure 4, the snap-fit ​​structure includes a dovetail tenon 90 disposed at the left end of the mounting member 40 and a dovetail groove 80 disposed at the right end of the mounting member 40. The dovetail tenon 90 on one mounting member 40 can be snapped onto the dovetail groove 80 on another mounting member 40 to achieve connection.

[0035] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that various changes or modifications can be made to the present invention without departing from the principles and spirit of the present invention as defined by the claims. Therefore, the detailed description of the embodiments in this disclosure is for explanation only and not for limiting the present invention, but rather the scope of protection is defined by the content of the claims.

Claims

1. A flexible LED light bar tooling fixture, characterized by, It includes at least one mounting component (40), on which a light guide plate mounting groove (60) and a light strip mounting groove (50) are provided, the light guide plate mounting groove (60) and the light strip mounting groove (50) extending in parallel; a reflective paper 10 mounting plane is provided above the light guide plate mounting groove (60) and the light strip mounting groove (50).

2. The flexible LED light strip fixture according to claim 1, characterized in that, A rear side wall and a front side wall are provided on both sides of the top surface of the mounting component (40), and the confined space between the rear side wall and the front side wall forms a reflective paper mounting plane (70); the reflective paper mounting plane (70) is parallel to the light guide plate mounting groove (60) below it.

3. The flexible LED light strip fixture according to claim 2, characterized in that, The height of the rear baffle is greater than the height of the front baffle.

4. The flexible LED light strip fixture according to claim 1, characterized in that, The left and right ends of the mounting component (40) are respectively provided with snap-fit ​​structures that can snap into each other.

5. The flexible LED light strip fixture according to claim 4, characterized in that, When there are multiple mounting parts (40), the mounting parts (40) can be connected side by side in pairs through a snap-fit ​​structure to form a long strip connected structure; when they are connected side by side, the top surface of the light guide plate mounting groove (60) and the light strip mounting groove (50) on any mounting part (40) is flush with the top surface of the light guide plate mounting groove (60) and the light strip mounting groove (50) on the adjacent snap-fit ​​mounting part (40).

6. The flexible LED light strip fixture according to claim 4, characterized in that, The snap-fit ​​structure includes a dovetail tenon (90) disposed at the left end of the mounting member (40) and a dovetail groove (80) disposed at the right end of the mounting member (40).