A dustproof protective sleeve for an automobile wire harness connector

By introducing a locking mechanism into the automotive wiring harness connector, the contact force between the male and female connectors is enhanced, solving the problem of poor sealing performance, achieving better dustproof and waterproof effects, and improving the sealing performance of the connector and the reliability of the electrical system.

CN224384647UActive Publication Date: 2026-06-19HENAN FANGYUAN ELECTROMECHANICAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN FANGYUAN ELECTROMECHANICAL CO LTD
Filing Date
2025-08-04
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Existing automotive wiring harness connectors have limited sealing performance during connection. It is difficult to manually apply sufficient resistance to achieve ideal compression deformation of the sealing ring, which leads to the penetration of contaminants such as dust and moisture along the axial or radial direction, affecting signal transmission and causing electrical faults.

Method used

A dustproof protective sleeve for automotive wiring harness connectors was designed, employing a locking mechanism including a rotating arm, a pull plate, and a locking pin. By rotating the rotating arm, the pull plate is driven, causing the sealing gasket to undergo radial and axial elastic deformation between the male and female connectors, thereby enhancing the contact force and improving the sealing effect.

Benefits of technology

By enhancing the contact force between the two parts of the connector, the gasket can better prevent the penetration of dust and moisture, improving the sealing performance of the connector and ensuring the stability of signal transmission and the reliability of the electrical system.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model provides a dustproof protective sleeve for an automotive wiring harness connector, comprising: a male connector and a female connector, each having a wire at one end opposite to the other; a locking mechanism for applying axial abutment force between the male and female connectors on their outer sides; the female connector includes a female connector body, one end of which is fixedly provided with a slot, the slot containing a pin; the male connector includes a male connector body, the end of which near the female connector is provided with a sealing gasket, and the sealing gasket and the male connector body have insertion holes that match the pins; in this utility model, the rotating arm and the pull plate form a force-saving lever, allowing for greater abutment force to be applied between the male and female connectors during manual installation, thereby increasing the abutment force, achieving ideal compression deformation of the sealing ring, and improving the sealing effect.
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Description

Technical Field

[0001] This utility model belongs to the field of automotive wiring harness technology, specifically relating to a dustproof protective sleeve for automotive wiring harness connectors. Background Technology

[0002] During use, dust and fine particles can penetrate the interior of automotive wiring harness connectors, accumulating between the metal contacts. This increases contact resistance, leading to unstable signal transmission, increased voltage drop, and even complete circuit breaks, causing various electrical faults and severely impacting the reliability and safety of automotive electronic systems. Therefore, it is necessary to install a dustproof protective cover on the outside of the connector to improve its dustproof performance and ensure the reliability and safety of automotive electronic systems.

[0003] When the two parts of the connector protective sleeve are connected, the contact force applied between them is the key to ensuring the sealing effect. This is because the contact force is applied along the connector axis, compressing the internal elastic sealing ring between the plug and socket housings, causing it to undergo radial and axial elastic deformation. This deformation forces the sealing material to fill and fit all the micro gaps and grooves on the mating surfaces, forming a uniform and continuous contact pressure at the contact interface, blocking external dust, moisture and other contaminants from penetrating along the axial or radial path.

[0004] Currently, when connecting the two parts of a connector, a force needs to be manually applied to the two parts to complete the connection through a snap. Due to limitations in the snap position and ease of installation, the force is limited, making it difficult to achieve the ideal compression deformation of the sealing ring, thus limiting its sealing effect.

[0005] Therefore, there is a need for a dustproof protective sleeve for automotive wiring harness connectors that can improve the contact force between the two parts of the connector and improve the sealing effect to solve the current technical problems. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a dustproof protective sleeve for automotive wiring harness connectors that can enhance the contact force between the two parts of the connector and improve the sealing effect.

[0007] The technical solution of this utility model is as follows: a dustproof protective sleeve for an automotive wiring harness connector, comprising: a male connector and a female connector, each having a wire at one end opposite to the other; a locking mechanism for applying axial abutment force between the male and female connectors on their outer sides; the female connector includes a female connector body, one end of which is fixedly provided with a slot, the slot containing a pin; the male connector includes a male connector body, one end of which is provided with a sealing gasket near the female connector, and the sealing gasket and the male connector body having insertion holes matching the pins; the locking mechanism has a rotating arm, a pull plate, and a locking post; one end of the rotating arm is rotatably connected to the outer side of the male connector body, one end of the pull plate is rotatably connected to the middle of the rotating arm, the other end of the pull plate is locked or released from the male connector body, and the other end of the pull plate has a locking groove matching the locking post; the locking post and the pull plate are correspondingly and fixedly provided on the outer side of the female connector body.

[0008] Furthermore, a locking plate is fixedly provided at the end of the rotating arm, and the locking plate is detachably and fixedly connected to the side of the male head body.

[0009] Furthermore, a U-shaped groove is provided on the locking plate, the opening of the U-shaped groove facing away from the rotating arm, and a stud corresponding to the U-shaped groove is fixedly provided on the side of the male head body, and a nut for locking or releasing the locking plate and the male head body is fitted on the stud.

[0010] Furthermore, the nut is a hand-tightening nut.

[0011] Furthermore, a baffle is concentrically fixed on one end of the locking post away from the slot, and the outer diameter of the baffle is larger than the outer diameter of the locking post.

[0012] Furthermore, two sets of locking mechanisms are symmetrically arranged on both sides of the axis of the male and female heads.

[0013] The beneficial effects of this utility model are:

[0014] (1) In this utility model, when the male head and the female head are connected, one end of the male head body is inserted into the inside of the slot, and one end of the pull plate is fitted onto the outside of the corresponding pin through the slot. Then, the rotating arm is rotated so that it is in the dead position with the pull plate. During the rotation of the rotating arm, the pull plate pulls the female head toward the male head through the pin, compressing the sealing gasket between the male head and the female head, so that the sealing gasket produces radial and axial elastic deformation, blocking external dust, water vapor and other pollutants from penetrating along the axial or radial path.

[0015] (2) The swivel arm and the pull plate form a force-saving lever. When manually installed, a greater abutment force can be applied between the male and female ends to increase the abutment force, so that the sealing ring can achieve ideal compression deformation and improve the sealing effect. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the dustproof protective sleeve for the automotive wiring harness connector in this utility model.

[0017] Figure 2 This is a schematic diagram of the male connector in this utility model.

[0018] Figure 3 This is a schematic diagram of the structure of the female head in this utility model. Detailed Implementation

[0019] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. The descriptions of the exemplary embodiments are merely illustrative and are not intended to limit the present invention or its application or use in any way. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to make the present invention thorough and complete, and to fully express the scope of the present invention to those skilled in the art. It should be noted that, unless otherwise specifically stated, the relative arrangement of components and steps, the composition of materials, numerical expressions, and values ​​set forth in these embodiments should be interpreted as merely exemplary and not as limiting.

[0020] The terms "first," "second," and similar words used in this invention do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. Words such as "including" or "comprising" mean that the element preceding the word encompasses the element listed after it, and do not exclude the possibility of encompassing other elements as well. Terms such as "upper," "lower," "left," and "right" are only used to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0021] like Figures 1 to 3The diagram discloses a dustproof protective sleeve for an automotive wiring harness connector, comprising: a male connector 2 and a female connector 1, each having a wire 3 at one opposite end; a locking mechanism 4 for applying axial contact force between the male connector 2 and the female connector 1 on their outer sides; the female connector 1 includes a female connector body 11, one end of which is fixedly provided with a slot 12, and a pin 13 is provided inside the slot 12; the male connector 2 includes a male connector body 21, the end of which near the female connector 1 is provided with a sealing element. The pad 22, sealing pad 22 and male head body 21 are provided with insertion holes 23 that match the insertion pin 13; the locking mechanism 4 has a rotating arm 42, a pull plate 41 and a locking post 46. One end of the rotating arm 42 is rotatably connected to the outside of the male head body 21, one end of the pull plate 41 is rotatably connected to the middle of the rotating arm 42, the other end of the pull plate 41 is locked or released between the male head body 21, and the other end of the pull plate 41 is provided with a locking groove 48 that matches the locking post 46. The locking post 46 is fixedly installed on the outside of the female head body 11 in correspondence with the pull plate 41.

[0022] In the above embodiment, when the male head 2 is connected to the female head 1, one end of the male head body 21 is inserted into the slot 12, and one end of the pull plate 41 is fitted onto the outside of the corresponding locking post 46 through the locking groove 48. Then, the rotating arm 42 is rotated so that it is at the dead point position with the pull plate 41. During the rotation of the rotating arm 42, the pull plate 41 pulls the female head 1 toward the male head 2 through the locking post 46, compressing the sealing gasket 22 between the male head 2 and the female head 1, so that the sealing gasket 22 produces radial and axial elastic deformation, blocking the penetration path of external dust, water vapor and other pollutants along the axial or radial path; the rotating arm 42 and the pull plate 41 form a force-saving lever, which can apply a greater abutment force between the male head 2 and the female head 1 during manual installation, thereby increasing the abutment force and making the sealing ring achieve ideal compression deformation, thus improving the sealing effect.

[0023] In some embodiments, a locking plate 43 is fixedly provided at the end of the rotating arm 42, and the locking plate 43 is detachably and fixedly connected to the side of the male head body 21; the locking plate 43 and the rotating arm 42 are an integral structure, and the locking plate 43 can increase the area at the end of the rotating arm 42, which facilitates the connection and disassembly between the male head 2 and the female head 1; when the locking plate 43 is fixedly connected to the side of the male head body 21, it can prevent the male head 2 and the female head 1 from loosening or even falling off, and ensure the stability of the connection.

[0024] During disassembly, release the locking plate 43 from the male head body 21, and engage the locking plate 43 to disengage the rotating arm 42 and the pull plate 41 from the dead position. Continue to rotate the rotating arm 42 and pull the end of the pull plate 41 to remove it from the locking post 46 and separate the male head 2 from the female head 1.

[0025] In some embodiments, the locking plate 43 is provided with a U-shaped groove 49, the opening of the U-shaped groove 49 facing away from the rotating arm 42. A stud 44 corresponding to the U-shaped groove 49 is fixedly provided on the side of the male head body 21. A nut 45 for locking or releasing the locking plate 43 and the male head body 21 is installed on the stud 44. When the locking plate 43 is close to the side of the male head body 21, the stud 44 enters the U-shaped groove 49. At this time, the nut 45 is installed on the stud 44 and locked, thereby locking the locking plate 43 and the male head body 21. The locking plate 43 and the male head body 21 can be released by removing the nut 45.

[0026] In some embodiments, nut 45 is a hand-tightening nut, which is convenient for installation and disassembly by hand.

[0027] In some embodiments, a baffle 47 is concentrically fixed on one end of the locking post 46 away from the slot 12. The outer diameter of the baffle 47 is larger than the outer diameter of the locking post 46. The baffle 47 limits the pull plate 41 at the end of the locking post 46, thereby improving the stability of the connection between the pull plate 41 and the locking post 46.

[0028] In some embodiments, two sets of locking mechanisms 4 are symmetrically arranged on both sides of the axis of the male head 2 and the female head 1.

[0029] The various embodiments of this utility model have now been described in detail. To avoid obscuring the concept of this utility model, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.

[0030] The embodiments described above only illustrate some implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A dustproof protective sleeve for an automotive wiring harness connector, characterized in that, include: The device comprises a male and a female connector, each with a wire at one opposite end. A locking mechanism is provided on the outer side of both connectors to apply an axial abutment force between them. The female connector includes a female connector body with a slot fixed at one end, and a pin inside the slot. The male connector includes a male connector body with a sealing gasket at one end near the female connector. The sealing gasket and the male connector body have insertion holes that match the pin. The locking mechanism includes a rotating arm, a pull plate, and a locking pin. One end of the rotating arm is rotatably connected to the outer side of the male connector body, one end of the pull plate is rotatably connected to the middle of the rotating arm, and the other end of the pull plate is locked or released from the male connector body. The other end of the pull plate has a locking groove that matches the locking pin, and the locking pin is fixedly disposed on the outer side of the female connector body corresponding to the pull plate.

2. The dustproof protective sleeve for the automotive wiring harness connector according to claim 1, characterized in that: A locking plate is fixedly provided at the end of the rotating arm, and the locking plate is detachably and fixedly connected to the side of the male head body.

3. The dustproof protective sleeve for the automotive wiring harness connector according to claim 2, characterized in that: The locking plate has a U-shaped groove with the opening of the U-shaped groove facing away from the rotating arm. The side of the male head body is fixedly provided with a stud corresponding to the U-shaped groove, and the stud is equipped with a nut for locking or releasing the locking plate and the male head body.

4. The dustproof protective sleeve for the automotive wiring harness connector according to claim 3, characterized in that: The nut is a hand-tightening nut.

5. The dustproof protective sleeve for the automotive wiring harness connector according to claim 1, characterized in that: A baffle is concentrically fixed on one end of the locking post away from the slot, and the outer diameter of the baffle is larger than the outer diameter of the locking post.

6. The dustproof protective sleeve for the automotive wiring harness connector according to claim 1, characterized in that: Two sets of locking mechanisms are symmetrically arranged on both sides of the axis of the male and female heads.