A device for assembling a push water crystal head glue shell

By designing a device for installing RJ45 connector housings, and utilizing a motor-driven transmission system and PLC control, the synchronous installation of multiple RJ45 connectors and housings is achieved. This solves the problems of low production efficiency and high cost in existing technologies, improves production efficiency, and reduces equipment requirements.

CN224384773UActive Publication Date: 2026-06-19LIANOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LIANOLOGY CO LTD
Filing Date
2025-05-23
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

The existing crystal head shell mounting device can only operate one at a time, resulting in low production efficiency. To achieve multi-line operation, the number of mechanical claws needs to be increased, which increases production costs.

Method used

Design a device for installing RJ45 connector housings. The device connects to a ramp and a conveyor belt, and uses a motor to drive a transmission rod to slide a telescopic rod and a connecting rod, enabling the synchronous installation of multiple RJ45 connectors and housings. The device works in coordination with a PLC control unit to achieve high-efficiency production.

Benefits of technology

This allows for the simultaneous installation of multiple crystal heads and sleeves, improving production efficiency, reducing the need for robotic grippers, and lowering production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model belongs to the field of crystal head technology, specifically a device for installing crystal head housings. It includes a first platform, with a second platform positioned opposite one end of the first platform. Both the first and second platforms are fixedly connected to a connecting ramp at their other ends, and spacers are fixedly connected to the tops of both platforms. This utility model utilizes the connecting ramp to facilitate the transport of positioned crystal heads and housings via a conveyor belt. A motor then drives a transmission rod to rotate, which in turn moves a receiving plate, which in turn moves a pushing plate. This allows for the pushing of crystal heads or housings. After pushing, the receiving plate and pushing plate return to their original positions. When the pushing plate encounters a crystal head or housing, it rotates to facilitate further pushing. This device allows for the simultaneous installation of multiple crystal heads and housings, thereby improving production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of crystal head, specifically a device for pushing crystal head plastic shell. Background Technology

[0002] A crystal head (RJ-45) is a plastic connector that inserts in a fixed direction and automatically prevents it from falling out. It's commonly called a "crystal head," but the professional term is RJ-45 connector (RJ-45 is a network interface standard; similar to RJ-11, the "telephone jack" used to connect telephone lines). It's called a "crystal head" because of its clear, translucent appearance. Crystal heads are suitable for field termination between devices or in horizontal subsystems, and their outer shell is made of high-density polyethylene. Each twisted-pair cable is connected to a network card and hub (or switch) at both ends by installing a crystal head.

[0003] In the production process of RJ45 connectors, after the connector is completed, a protective shell needs to be fitted onto the outside of the connector. This requires a shell fitting device. However, the current shell fitting device first uses a mechanical gripper to grab the connector and the shell, and then fits them together. But this method can only be operated one at a time, resulting in low production efficiency. If multi-line operation is desired, more mechanical grippers need to be installed, which increases production costs. Utility Model Content

[0004] To overcome the shortcomings of existing technologies and solve the problem that the current shell-mounting device first uses a mechanical gripper to grab the crystal head and the shell, and then fits the crystal head and the shell together, but this method can only be operated individually, resulting in low production efficiency. If multi-line operation is desired, more mechanical grippers need to be installed, which increases the production cost. This utility model proposes a crystal head and shell-mounting device.

[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: The utility model provides a device for mounting crystal head shells, including a first platform, a second platform positioned opposite one end of the first platform, a connecting ramp fixedly connected to the other end of both the first and second platforms, a spacer fixedly connected to the top of both the first and second platforms, a rubber sleeve slidably connected to the top of the first platform, a crystal head slidably connected to the top of the second platform, and mounting components on the top of both the first and second platforms. Each mounting component includes four mounting plates fixedly connected to the top of the first and second platforms respectively, arranged in two groups. A mounting frame is fixedly connected to the outer side of each mounting plate, a motor is fixedly connected inside the mounting frame, a transmission rod is fixedly connected to the transmission end of the motor, the end of the transmission rod is rotatably connected to the outer side of the mounting plate, a first telescopic rod is fixedly connected to the outer side of the transmission rod, a connecting rod is rotatably connected inside the first telescopic rod, a storage plate is rotatably connected to the outer side of the connecting rod, a limit plate is fixedly connected to the bottom of the storage plate, a push plate is slidably connected inside the storage plate, and two limit rods are fixedly connected to the outer side of the storage plate, the outer side of the limit rods being slidably connected to the inner side of the mounting plate.

[0006] Preferably, each of the two first telescopic rods is provided with a feeding assembly on its outer side. The feeding assembly includes a rotating shaft fixedly connected to the outer side of the first telescopic rod, and a second telescopic rod is rotatably connected to the end of the rotating shaft.

[0007] Preferably, the feeding assembly further includes a drive shaft rotatably connected to the inner side of the second telescopic rod, and a baffle plate is fixedly connected between the two drive shafts. The baffle plate passes through the second platform and is slidably connected.

[0008] Preferably, the bottom of the first platform and the second platform are provided with auxiliary components, the auxiliary components including a support box fixedly connected to the bottom of the first platform and the second platform, and a PLC control device fixedly connected to the outside of the support box.

[0009] Preferably, the auxiliary component further includes a collection box slidably connected inside the support box, the collection box penetrating the support box, and a handle fixedly connected to the outside of the collection box.

[0010] Preferably, the height of the first platform is lower than that of the second platform, the top of the first platform is flush with the height of the blocking plate, and the connecting rod passes through the mounting plate and is slidably connected.

[0011] Preferably, the PLC control device is electrically connected to each of the four motors.

[0012] The advantages of this utility model are:

[0013] 1. This utility model, through the design of a connecting ramp, can connect to a conveyor belt, facilitating the transport of pre-positioned RJ45 connectors and sleeves to the connecting ramp. A motor then drives a transmission rod to rotate, which in turn rotates a first telescopic rod, causing a connecting rod to slide inside the mounting plate. This, in turn, moves a storage plate, which in turn moves a push plate, thus pushing the RJ45 connector or sleeve. During this pushing process, a limiting plate restricts the position of the push plate. After the pushing is complete, the storage plate and push plate return to their original positions. During this process, the push plate rotates upon encountering the RJ45 connector or sleeve, allowing it to move smoothly behind the connector or sleeve for further pushing and installation. This installation method allows for the simultaneous installation of multiple RJ45 connectors and sleeves, improving production efficiency and reducing production costs by eliminating the need for numerous additional devices.

[0014] 2. This utility model utilizes the rotation of the first telescopic rod to drive the rotating shaft to move, which in turn drives the second telescopic rod to move, which in turn drives the transmission shaft to move, thereby causing the baffle plate to slide inside the second platform. After the crystal head is installed, the rotation of the first telescopic rod causes the second telescopic rod to move the baffle plate, allowing the crystal head to be lowered into the collection box from the gap between the first and second platforms, thus facilitating the subsequent collection and transportation of the crystal head. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall side view structure in Embodiment 1;

[0017] Figure 2 This is a schematic diagram of the overall structure from another perspective in Embodiment 1;

[0018] Figure 3 This is a schematic diagram of the partial component breakdown structure in Example 1;

[0019] Figure 4 This is a schematic diagram of the internal component breakdown structure in Embodiment 1;

[0020] Figure 5 This is a top view of some components in Embodiment 2.

[0021] In the diagram: 1. First platform; 2. Second platform; 3. Connecting ramp; 4. Spacer strip; 5. Rubber sleeve; 6. Crystal head; 7. Mounting plate; 8. Mounting bracket; 9. Motor; 10. Transmission rod; 11. First telescopic rod; 12. Connecting rod; 13. Storage plate; 14. Limiting plate; 15. Pushing plate; 16. Limiting rod; 17. Rotating shaft; 18. Second telescopic rod; 19. Transmission shaft; 20. Blocking plate; 21. Support box; 22. PLC control device; 23. Collection box; 24. Handle. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1

[0024] Please see Figure 1-5 As shown, a device for mounting crystal head housings includes a first platform 1, a second platform 2 positioned opposite one end of the first platform 1, and connecting ramps 3 fixedly connected to the other ends of both the first platform 1 and the second platform 2. Spacer strips 4 are fixedly connected to the tops of both the first platform 1 and the second platform 2. A rubber sleeve 5 is slidably connected to the top of the first platform 1, and a crystal head 6 is slidably connected to the top of the second platform 2. Mounting components are provided on the tops of both the first platform 1 and the second platform 2. Each mounting component includes four mounting plates 7 fixedly connected to the tops of the first platform 1 and the second platform 2, respectively. The four mounting plates 7 are arranged in two groups for mounting... A mounting bracket 8 is fixedly connected to the outer side of the plate 7. A motor 9 is fixedly connected inside the mounting bracket 8. A transmission rod 10 is fixedly connected to the transmission end of the motor 9. The end of the transmission rod 10 is rotatably connected to the outer side of the mounting plate 7. A first telescopic rod 11 is fixedly connected to the outer side of the transmission rod 10. A connecting rod 12 is rotatably connected inside the first telescopic rod 11. A storage plate 13 is rotatably connected to the outer side of the connecting rod 12. A limit plate 14 is fixedly connected to the bottom of the storage plate 13. A push plate 15 is slidably connected inside the storage plate 13. Two limit rods 16 are fixedly connected to the outer side of the storage plate 13. The outer side of the limit rods 16 is slidably connected to the inner side of the mounting plate 7.

[0025] During operation, the motor 9 drives the transmission rod 10 to rotate, which in turn drives the first telescopic rod 11 to rotate, thereby causing the connecting rod 12 to slide inside the mounting plate 7, which in turn drives the storage plate 13 to move, and then drives the push plate 15 to move, thus pushing the crystal head 6 or the rubber sleeve 5. During the pushing, the limiting plate 14 restricts the position of the push plate 15. After the pushing is completed, the storage plate 13 and the push plate 15 will return to their original positions. During this process, the push plate 15 will rotate after encountering the crystal head 6 or the rubber sleeve 5, so that the push plate 15 can move smoothly to the back of the crystal head 6 or the rubber sleeve 5, so as to push the crystal head 6 and the rubber sleeve 5 again, and thus complete the installation of the crystal head 6 and the rubber sleeve 5 again. This installation method can install multiple crystal heads 6 and rubber sleeves 5 at one time, which can improve production efficiency and reduce production costs by not requiring the installation of many devices.

[0026] The connection ramp 3 can be connected to the conveyor belt, so that the crystal head 6 and the rubber sleeve 5, which are in the correct position, can be transported to the connection ramp 3 by the conveyor belt. This makes it easier to push the crystal head 6 and the rubber sleeve 5 by the push plate 15, thus facilitating subsequent installation.

[0027] The first platform 1 and the second platform 2 are provided with auxiliary components at their bottoms. The auxiliary components include a support box 21 fixedly connected to the bottom of the first platform 1 and the second platform 2, and a PLC control device 22 fixedly connected to the outside of the support box 21.

[0028] The auxiliary components also include a collection box 23 that is slidably connected inside the support box 21. The collection box 23 passes through the support box 21, and a handle 24 is fixedly connected to the outside of the collection box 23.

[0029] During operation, the processed crystal head 6 can be collected through the collection box 23. Then, by pulling the handle 24, the collection box 23 can be pulled out, which facilitates the subsequent transfer of the crystal head 6.

[0030] The height of the first platform 1 is lower than that of the second platform 2. The height of the top of the first platform 1 is flush with the height of the baffle plate 20. The connecting rod 12 passes through the mounting plate 7 and is slidably connected.

[0031] During operation, by setting the height of the first platform 1 lower than that of the second platform 2, the crystal head 6 can be directly inserted into the sleeve 5. By setting the height of the first platform 1 to be flush with the height of the baffle plate 20, the sleeve 5 can be moved to the top of the baffle plate 20, which further facilitates subsequent installation.

[0032] The PLC control device 22 is electrically connected to the four motors 9 respectively.

[0033] During operation, the motor 9 can be controlled by the PLC control device 22, which facilitates the control of the motor 9.

[0034] Example 2

[0035] Please see Figure 3-4 As shown in the first embodiment, as another implementation of the present invention, both of the first telescopic rods 11 are provided with a feeding assembly on their outer sides. The feeding assembly includes a rotating shaft 17 fixedly connected to the outer side of the first telescopic rod 11, and a second telescopic rod 18 is rotatably connected to the end of the rotating shaft 17.

[0036] The unloading assembly also includes a drive shaft 19 rotatably connected to the inside of the second telescopic rod 18, and a baffle plate 20 is fixedly connected between the two drive shafts 19. The baffle plate 20 passes through the second platform 2 and is slidably connected.

[0037] During operation, the rotation of the first telescopic rod 11 drives the rotating shaft 17 to move, which in turn drives the second telescopic rod 18 to move, which in turn drives the transmission shaft 19 to move. This causes the baffle plate 20 to slide inside the second platform 2. After the crystal head 6 is installed, the rotation of the first telescopic rod 11 causes the second telescopic rod 18 to move the baffle plate 20, allowing the crystal head 6 to be lowered from the gap between the first platform 1 and the second platform 2 into the collection box 23, thus facilitating the subsequent collection and transportation of the crystal head 6.

[0038] Working principle: The connecting ramp 3 connects to a conveyor belt, allowing the pre-positioned crystal head 6 and rubber sleeve 5 to be transported to the connecting ramp 3. Then, the motor 9 drives the transmission rod 10 to rotate, which in turn rotates the first telescopic rod 11, causing the connecting rod 12 to slide inside the mounting plate 7. This, in turn, moves the storage plate 13, which in turn moves the push plate 15, thus pushing the crystal head 6 or rubber sleeve 5. During pushing, the limiting plate 14 restricts the position of the push plate 15. After the operation is completed, the storage plate 13 and the push plate 15 will return to their original positions. During this process, the push plate 15 will rotate after encountering the crystal head 6 or the rubber sleeve 5, so that the push plate 15 can move smoothly to the back of the crystal head 6 or the rubber sleeve 5, so that the crystal head 6 and the rubber sleeve 5 can be pushed again, and the installation of the crystal head 6 and the rubber sleeve 5 can be completed again. This installation method can install multiple crystal heads 6 and rubber sleeves 5 at one time, which can improve production efficiency and reduce production costs by not needing to install more devices.

[0039] The rotation of the first telescopic rod 11 drives the rotating shaft 17 to move, which in turn drives the second telescopic rod 18 to move, which in turn drives the transmission shaft 19 to move. This causes the baffle plate 20 to slide inside the second platform 2. After the crystal head 6 is installed, the rotation of the first telescopic rod 11 causes the second telescopic rod 18 to move the baffle plate 20, allowing the crystal head 6 to be lowered from the gap between the first platform 1 and the second platform 2 into the collection box 23, thus facilitating the subsequent collection and transportation of the crystal head 6.

[0040] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A device for mounting a crystal head shell, comprising a first platform (1), a second platform (2) disposed opposite to one end of the first platform (1), a connecting ramp (3) fixedly connected to the other end of the first platform (1) and the second platform (2), a spacer strip (4) fixedly connected to the top of the first platform (1) and the second platform (2), a rubber sleeve (5) slidably connected to the top of the first platform (1), and a crystal head (6) slidably connected to the top of the second platform (2); Its features are: The first platform (1) and the second platform (2) are each provided with an installation assembly. The installation assembly includes four mounting plates (7) that are fixedly connected to the top of the first platform (1) and the second platform (2) respectively. The four mounting plates (7) are divided into two groups. The mounting plates (7) are fixedly connected to the outside of the mounting frame (8). The mounting frame (8) is fixedly connected to the inside of the mounting frame (8). The transmission end of the motor (9) is fixedly connected to the transmission rod (10). The end of the transmission rod (10) is rotatably connected to the outside of the mounting plate (7). The transmission rod (10) is fixedly connected to the outside of the transmission rod (10). The first telescopic rod (11) is rotatably connected to the inside of the first telescopic rod (11). The connecting rod (12) is rotatably connected to a storage plate (13), and a limiting plate (14) is fixedly connected to the bottom of the storage plate (13). A push plate (15) is slidably connected inside the storage plate (13). Two limiting rods (16) are fixedly connected to the outside of the storage plate (13), and the outside of the limiting rods (16) is slidably connected to the inside of the mounting plate (7).

2. The device for mounting a crystal head housing according to claim 1, characterized in that: Both of the first telescopic rods (11) are provided with a feeding assembly on their outer sides. The feeding assembly includes a rotating shaft (17) fixedly connected to the outer side of the first telescopic rod (11), and a second telescopic rod (18) is rotatably connected to the end of the rotating shaft (17).

3. The device for mounting a crystal head housing according to claim 2, characterized in that: The feeding assembly also includes a drive shaft (19) rotatably connected to the inside of the second telescopic rod (18), and a baffle plate (20) is fixedly connected between the two drive shafts (19). The baffle plate (20) passes through the second platform (2) and is slidably connected.

4. The device for mounting a crystal head housing according to claim 1, characterized in that: The first platform (1) and the second platform (2) are provided with auxiliary components at their bottoms. The auxiliary components include a support box (21) fixedly connected to the bottom of the first platform (1) and the second platform (2). A PLC control device (22) is fixedly connected to the outside of the support box (21).

5. The device for mounting a crystal head housing according to claim 4, characterized in that: The auxiliary component also includes a collection box (23) that is slidably connected inside the support box (21), the collection box (23) passing through the support box (21), and a handle (24) fixedly connected to the outside of the collection box (23).

6. The device for mounting a crystal head housing according to claim 1, characterized in that: The height of the first platform (1) is lower than that of the second platform (2), the height of the top of the first platform (1) is flush with the height of the blocking plate (20), and the connecting rod (12) passes through the mounting plate (7) and is slidably connected.

7. The device for mounting a crystal head housing according to claim 4, characterized in that: The PLC control device (22) is electrically connected to the four motors (9) respectively.