Lightweight panel with wooden assembly structure
By using lightweight wooden assembly structure, employing a composite support structure of horizontal and vertical strip frames and shaped panels, and a hollow design, combined with modular assembly and foam material filling, the problems of excessive self-weight and poor environmental performance of existing shelves are solved. This achieves improvements in lightweighting, strength and environmental protection, and also improves installation efficiency and functional expansion.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIAMEN KAINAN EXHIBITION PROD CO LTD
- Filing Date
- 2025-07-16
- Publication Date
- 2026-06-23
AI Technical Summary
Existing shelves are mostly made of solid wood boards or metal frame composite boards, which results in excessive weight, difficulty in transportation and installation, and metal frame composite boards are prone to deformation and have poor environmental performance.
The lightweight shelving unit, constructed with a wooden assembly structure, utilizes a composite support structure of horizontal and vertical frames and shaped panels. It features a hollow design and modular assembly, filled with foam material to enhance support strength and environmental friendliness. Precise positioning and locking are achieved through the cooperation of positioning grooves and positioning components, as well as fixing grooves and fixing components.
It achieves lightweighting (60% weight reduction), enhanced strength (improved load-bearing capacity), environmental friendliness (40% increase in wood utilization), improved installation efficiency (70% reduction in working hours), and expanded functionality (RFID chips can be embedded for product traceability), while avoiding the use of metal connectors.
Smart Images

Figure CN224387049U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of shelf technology, specifically a lightweight shelf with a wooden assembly structure. Background Technology
[0002] Shelving is flexible and convenient to access, has simple supporting equipment, is inexpensive, and can be quickly installed and dismantled. With the help of computer management or control, it can basically meet the requirements of a modern logistics system.
[0003] Existing shelves are mostly made of solid wood boards or metal frame composite boards. Solid wood boards are too heavy, making transportation and installation difficult; metal frame composite boards are prone to deformation and have poor environmental performance.
[0004] Based on this, the present invention designs a lightweight shelf with a wooden assembly structure to solve the above problems. Utility Model Content
[0005] The purpose of this utility model is to provide a lightweight plywood with a wooden assembly structure to solve the above-mentioned technical problems.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a lightweight plywood with a wooden assembly structure, comprising a lower panel and an upper panel, wherein an edge banding strip is provided between the lower panel and the upper panel, and two sets of vertical strips and two sets of horizontal strips are provided on the inner side of the edge banding strip, the two sets of vertical strips and the two sets of horizontal strips being connected end to end, three sets of geometric shapes are provided on the lower panel and on the inner side of the edge banding strip, insertion holes are provided on both sides of the upper panel, fixing members are provided on the upper panel and at the two sets of insertion holes, positioning holes are also provided on both sides of the upper panel, positioning members are provided on the upper panel and at the two sets of positioning holes, and an injection hole is provided in the middle of one set of horizontal strips.
[0007] By adopting the above technical solution, multi-layer optimization is achieved through the composite support structure of horizontal and vertical frame and multi-shaped plate, thereby improving the support strength of the plate.
[0008] Preferably, the inner sides of both sets of horizontal bars are provided with positioning grooves adapted to the positioning member, and the inner sides of both sets of horizontal bars are also provided with fixing grooves adapted to the fixing member.
[0009] By adopting the above technical solution, the positioning groove and the positioning component form a vertical limit (error ≤ 0.5mm), and the fixing groove and the fixing component achieve horizontal locking, thus doubly ensuring the assembly accuracy.
[0010] Preferably, the plate includes a strip-shaped plate body, with positioning strips on both sides of the top of the plate body, and through holes on both sides of the plate body.
[0011] By adopting the above technical solution, the panel adopts a hollow design, the through holes allow the foam material to flow through, and the positioning strip ensures an interference fit with the upper panel.
[0012] Preferably, the top plate is also provided with an identification card.
[0013] In summary, this application has the following beneficial technical effects:
[0014] I. Lightweight: 60% lighter than solid wood plywood (6kg / m²), with density controlled at 0.35g / cm³;
[0015] II. Strength and robustness: The load-bearing capacity reaches 120kg / m, and the bending coefficient is increased to 18MPa;
[0016] III. Environmental friendliness: Wood utilization rate is increased by 40%, and 100% biodegradability is achieved without metal connectors;
[0017] IV. Installation efficiency: Modular assembly reduces labor time by 70% (10 minutes / piece);
[0018] V. Functional Expansion: The identification card can be embedded with an RFID chip to enable product traceability, while the wooden structure can reduce the impact on RFID signals. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the overall disassembled structure of this embodiment;
[0021] Figure 2 This is a schematic diagram of the horizontal bar structure in this embodiment;
[0022] Figure 3 This is a schematic diagram of the structure of several plates in this embodiment.
[0023] The attached diagram lists the components represented by each number as follows:
[0024] 1. Bottom panel; 2. Top panel; 3. Edge banding; 4. Vertical strip; 5. Horizontal strip; 6. Diagonal panel; 61. Panel body; 62. Positioning strip; 63. Through hole; 7. Insertion hole; 8. Fastener; 9. Positioning hole; 10. Positioning component; 11. Injection hole; 12. Positioning groove; 13. Fixing groove; 14. Identification card. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0026] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.
[0027] A lightweight plywood with a wooden assembly structure includes a bottom panel 1 and a top panel 2. An edge banding strip 3 is provided between the bottom panel 1 and the top panel 2. Two sets of vertical strips 4 and two sets of horizontal strips 5 are provided on the inner side of the edge banding strip 3, connected end-to-end to form a square frame. Wood adhesive is applied to the top and bottom surfaces of the square frame to bond the top panel 2 and the bottom panel 1 to both sides of the frame. The square frame fits inside the edge banding strip 3. Three sets of geometric panels 6 are provided on the bottom panel 1, inside the edge banding strip 3. Both sides of the plate 2 are provided with insertion holes 7. Fixing members 8 are provided on the upper plate 2 at the two sets of insertion holes 7. Positioning holes 9 are also provided on both sides of the upper plate 2. Positioning members 10 are provided on the upper plate 2 at the two sets of positioning holes 9. An injection hole 11 is provided in the middle of a set of horizontal strips 5. After the layer board bonding process is completed, foaming material can be filled into the interior of the layer board through the injection hole 11 to improve the support strength of the layer board. A detachable plug is provided at the corresponding position of the sealing strip 3 to seal the injection hole 11.
[0028] Furthermore, positioning grooves 12 adapted to positioning members 10 are provided on the inner side of both sets of horizontal bars 5 to improve the positioning effect. Fixing grooves 13 adapted to fixing members 8 are also provided on the inner side of both sets of horizontal bars 5 to further improve the shelf positioning effect.
[0029] Furthermore, the type 6 includes a strip-shaped plate body 61, which is hollow and has a lightweight function. Positioning strips 62 are provided on both sides of the top of the plate body 61, which can make stable contact with the upper panel 2 and improve the connection effect. Through holes 63 are provided on both sides of the plate body 61, so that the filling material can be transferred in the internal space of the plate and can fill more positions inside the plate.
[0030] Furthermore, an identification card 14 is provided on the top panel 2 to identify the information of the shelf.
[0031] The implementation principle of this embodiment is as follows:
[0032] First, assemble the frame: vertical strip 4 and horizontal strip 5 are joined together with mortise and tenon to form a rectangular frame, and wood glue is applied to both sides of the frame;
[0033] Then the panel is encapsulated: the lower panel 1 is pre-installed with a type plate 6, the upper panel 2 is coarsely positioned by inserting the positioning piece 10 into the positioning groove 12, and the fixing piece 8 is embedded in the fixing groove 13 to achieve final locking.
[0034] Finally, the foaming process is carried out: foaming material (expansion ratio 1:8) is injected through injection hole 11 and a three-dimensional support network is formed through the through hole 63 of the shaped plate.
[0035] After the shelf is formed, its functions can be expanded: identification cards 14 are hot-pressed in to record data such as production batch and load-bearing level.
[0036] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0037] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A lightweight plywood with a wooden assembly structure, comprising a lower panel (1) and an upper panel (2), characterized in that: A sealing strip (3) is provided between the lower panel (1) and the upper panel (2). Two sets of vertical strips (4) and two sets of horizontal strips (5) are provided on the inner side of the sealing strip (3). The two sets of vertical strips (4) and two sets of horizontal strips (5) are connected end to end. Three sets of geometric plates (6) are provided on the lower panel (1) and on the inner side of the sealing strip (3). Insertion holes (7) are provided on both sides of the upper panel (2). Fixing members (8) are provided on the upper panel (2) and at the two sets of insertion holes (7). Positioning holes (9) are also provided on both sides of the upper panel (2). Positioning members (10) are provided on the upper panel (2) and at the two sets of positioning holes (9). An injection hole (11) is provided in the middle of one set of horizontal strips (5).
2. The lightweight plywood with a wooden assembly structure according to claim 1, characterized in that: The inner sides of both sets of horizontal bars (5) are provided with positioning grooves (12) that are compatible with positioning members (10), and the inner sides of both sets of horizontal bars (5) are also provided with fixing grooves (13) that are compatible with fixing members (8).
3. A lightweight plywood with a wooden assembly structure according to claim 1, characterized in that: The plate (6) includes a strip-shaped plate body (61), with positioning strips (62) on both sides of the top of the plate body (61) and through holes (63) on both sides of the plate body (61).
4. A lightweight plywood with a wooden assembly structure according to claim 1, characterized in that: The upper panel (2) is also provided with an identification card (14).