A quick reaction hydrolysis kettle

Abstract

The utility model relates to the field of hydrolysis kettle discloses a quick reaction's hydrolysis kettle, including the fixed frame, the top fixed mounting of fixed frame has the stand, the top fixed mounting of stand has the fixed plate, the inboard fixed mounting of fixed plate has the blanking fixed plate, the inboard rotation mounting of fixed frame has the rotation hydrolysis kettle, the bottom fixed mounting of fixed frame has the mounting bracket, motor fixed mounting is at the bottom of mounting bracket, drive shaft fixed mounting is at the output end of motor, the utility model has the following advantages and effect: through setting up quick reaction drive assembly, can drive movable shaft to rotate through the cooperation of first main pulley, first sub -pulley and first belt after drive shaft rotation, movable shaft can drive multiple rotating shafts and stirring rod to rotate through multiple bevel gears, can increase the stirring range of the device, thereby improving the reaction efficiency.

Description

Technical Field

[0001] This utility model relates to the field of hydrolysis reactor technology, and in particular to a rapid reaction hydrolysis reactor. Background Technology

[0002] Hydrolysis reactors are equipment used for chemical reactions of raw materials. They are widely used in production users such as chemical and pharmaceutical companies, as well as in various scientific research projects. They are containers used to complete the hydrolysis reaction process. During use, the hydrolysis reactor is filled with raw materials at once, and the residue is discharged at once after the reaction is completed. From the initial feeding to the reaction to the discharge, the pre-set reaction steps can be completed with a high degree of automation. Important parameters such as temperature, pressure, mechanical control (stirring, blowing, etc.), and the concentration of reactants and products during the reaction process are strictly controlled.

[0003] In the prior art, the reaction time of the raw materials inside the hydrolysis vessel is accelerated by stirring the stirring rod. However, during operation, a lot of raw materials will adhere to the upper part of the inner wall of the hydrolysis vessel, and the stirring range of the stirring rod is small, making it difficult to accelerate the reaction of the hydrolysis vessel. Utility Model Content

[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a rapid reaction hydrolysis reactor, including a fixed frame, a column fixedly installed on the top of the fixed frame, a fixed plate fixedly installed on the top of the column, a feeding fixed plate fixedly installed on the inner side of the fixed plate, a rotating hydrolysis reactor rotatably installed on the inner side of the fixed frame, an installation frame fixedly installed on the bottom of the fixed frame, and a rapid reaction drive assembly arranged above the fixed frame, the feeding fixed plate, the rotating hydrolysis reactor and the installation frame;

[0005] The rapid-response drive assembly includes a motor, a drive shaft, transmission gears, a fixed cylinder, a rotating shaft, stirring rods, and scrapers. The motor is fixedly mounted on the bottom of the mounting frame, the drive shaft is fixedly mounted on the output end of the motor, the transmission gears are fixedly mounted on the outside of the drive shaft and the rotating hydrolysis vessel, and adjacent transmission gears mesh with each other. The fixed cylinder is fixedly mounted on the bottom of the feeding fixed plate, multiple rotating shafts are rotatably mounted on the inside of the fixed cylinder, multiple stirring rods are fixedly mounted on the outside of the rotating shaft, and the scrapers are rotatably mounted on the outside of the rotating shaft.

[0006] Preferably, a feeding pipe is fixedly installed at the bottom of the rotating hydrolysis vessel, a solenoid valve is fixedly installed on the outside of the feeding pipe, a storage battery is fixedly installed at the bottom of the rotating hydrolysis vessel, the storage battery is electrically connected to the solenoid valve, and a continuous raw material feeding assembly is provided above the mounting frame and the feeding fixing plate.

[0007] Preferably, the rapid response drive assembly includes a movable shaft, a first main pulley, a first auxiliary pulley, and a first belt. The movable shaft is rotatably mounted on the inner side of the mounting frame and the rotating hydrolysis vessel. The first main pulley is fixedly mounted on the outer side of the drive shaft. The first auxiliary pulley is fixedly mounted on the outer side of the movable shaft. The first belt is tensioned and sleeved on the outer side of the first main pulley and the first auxiliary pulley.

[0008] Preferably, bevel gears are fixedly installed on the outer sides of both the movable shaft and the rotating shaft, and adjacent bevel gears mesh with each other.

[0009] Preferably, the continuous raw material feeding assembly includes a storage bin, a sealing cylinder, an auxiliary shaft, and a feeding auger. The storage bin is located on one side of the fixed frame, the sealing cylinder is fixedly installed on the top of the storage bin, the auxiliary shaft is rotatably installed inside the storage bin and the sealing cylinder, and the feeding auger is fixedly installed on the outside of the auxiliary shaft.

[0010] Preferably, a discharge pipe is fixedly installed on the inner side of the sealing cylinder. The discharge pipe is inclined, and the output end of the discharge pipe is fixedly installed on the top of the discharge fixing plate.

[0011] By adopting the above scheme, the feeding plate does not rotate with the rotating hydrolysis vessel, allowing the raw materials to be discharged through the discharge pipe.

[0012] Preferably, a second main pulley is fixedly installed on the outer side of the drive shaft, and a second auxiliary pulley is fixedly installed on the outer side of the auxiliary shaft. A second belt is tensioned and sleeved on the outer side of the second main pulley and the second auxiliary pulley.

[0013] By adopting the above scheme, after the drive shaft rotates, the movable shaft can be driven to rotate through the cooperation of the first main pulley, the first auxiliary pulley and the first belt. The movable shaft can drive multiple rotating shafts and stirring rods to rotate through multiple bevel gears, which can increase the stirring range of the device and thus improve the reaction efficiency.

[0014] Preferably, the scraper abuts against the inner wall of the rotating hydrolysis vessel, and the scraper is made of steel.

[0015] By adopting the above method, the scraper can scrape the raw material off the inner wall of the rotating hydrolysis kettle, preventing the raw material from adhering.

[0016] Preferably, the inner side of the fixed frame is provided with a rotating groove, and the rotating hydrolysis vessel is rotatably installed on the inner side of the rotating groove.

[0017] By adopting the above scheme, the rotating tank can make the rotating hydrolysis vessel rotate more stably, and the rotating hydrolysis vessel can move stably.

[0018] Preferably, a connecting cable is fixedly installed above the battery, and the connecting cable is electrically connected to the solenoid valve.

[0019] By adopting the above solution, after the cable is connected to the battery, the battery can supply power to the solenoid valve.

[0020] The beneficial effects of this utility model are:

[0021] 1. The present invention, through the setting of a fast-response drive component, can drive the movable shaft to rotate through the cooperation of the first main pulley, the first auxiliary pulley and the first belt after the drive shaft rotates. The movable shaft can drive multiple rotating shafts and stirring rods to rotate through multiple bevel gears, which can increase the stirring range of the device and thus improve the reaction efficiency.

[0022] 2. This utility model uses a continuous raw material feeding assembly to place the raw material into the inner side of the storage box. A motor is then turned on to drive the drive shaft to rotate. The drive shaft, through transmission gears, drives the rotating hydrolysis vessel to rotate. The rotating hydrolysis vessel then rotates around a scraper, which scrapes away material from the upper part of the inner wall of the rotating hydrolysis vessel. During the rotation of the drive shaft, the auxiliary shaft and the feeding auger are driven to rotate via the second main pulley, the second auxiliary pulley, and the second belt. The feeding auger lifts the raw material inside the storage box and continuously discharges it through the discharge pipe. This prevents excessive material accumulation at the bottom of the rotating hydrolysis vessel, which hinders complete reaction. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the structure of a rapid reaction hydrolysis reactor proposed in this utility model.

[0025] Figure 2 This is a partial structural diagram of a rapid reaction hydrolysis reactor proposed in this utility model.

[0026] Figure 3 This is a bottom view of the structure of a rapid reaction hydrolysis reactor proposed in this utility model.

[0027] Figure 4 yes Figure 3 A schematic diagram of part A in the diagram.

[0028] In the diagram, 1. Rapid reaction drive assembly; 2. Continuous raw material feeding assembly; 3. Fixing frame; 4. Column; 5. Fixing plate; 6. Discharge fixing plate; 7. Rotating hydrolysis vessel; 8. Discharge pipe; 9. Solenoid valve; 10. Battery;

[0029] 11. Motor; 12. Drive shaft; 13. Transmission gear; 14. Fixed cylinder; 15. Rotating shaft; 16. Stirring rod; 17. Scraper; 18. Movable shaft; 19. First main pulley; 20. First auxiliary pulley; 21. First belt; 22. Bevel gear;

[0030] 23. Storage bin; 24. Sealing cylinder; 25. Auxiliary shaft; 26. Feeding auger; 27. Discharge pipe; 28. Second main pulley; 29. ​​Second auxiliary pulley; 30. Second belt; 31. Mounting frame. Detailed Implementation

[0031] See Figure 1 , Figure 2 , Figure 3 and Figure 4 This utility model provides a rapid reaction hydrolysis reactor, including a fixed frame 3, a column 4 fixedly installed on the top of the fixed frame 3, a fixed plate 5 fixedly installed on the top of the column 4, a feeding fixed plate 6 fixedly installed on the inner side of the fixed plate 5, a rotating hydrolysis reactor 7 rotatably installed on the inner side of the fixed frame 3, and an installation frame 31 fixedly installed on the bottom of the fixed frame 3. A rapid reaction drive assembly 1 is provided above the fixed frame 3, the feeding fixed plate 6, the rotating hydrolysis reactor 7 and the installation frame 31.

[0032] The rapid response drive assembly 1 includes a motor 11, a drive shaft 12, a transmission gear 13, a fixed cylinder 14, a rotating shaft 15, a stirring rod 16, and a scraper 17. The motor 11 is fixedly installed at the bottom of the mounting bracket 31, the drive shaft 12 is fixedly installed at the output end of the motor 11, the transmission gear 13 is fixedly installed on the outside of the drive shaft 12 and the rotating hydrolysis vessel 7, and adjacent transmission gears 13 mesh with each other. The fixed cylinder 14 is fixedly installed at the bottom of the feeding fixed plate 6, multiple rotating shafts 15 are rotatably installed on the inside of the fixed cylinder 14, multiple stirring rods 16 are fixedly installed on the outside of the rotating shaft 15, and the scraper 17 is rotatably arranged on the outside of the rotating shaft 15.

[0033] In a further preferred embodiment of this utility model, a feeding pipe 8 is fixedly installed at the bottom of the rotating hydrolysis kettle 7, a solenoid valve 9 is fixedly installed on the outside of the feeding pipe 8, a storage battery 10 is fixedly installed at the bottom of the rotating hydrolysis kettle 7, the storage battery 10 is electrically connected to the solenoid valve 9, and a raw material continuous feeding assembly 2 is provided above the mounting frame 31 and the feeding fixing plate 6.

[0034] In a further preferred embodiment of the present invention, the rapid response drive assembly 1 includes a movable shaft 18, a first main pulley 19, a first auxiliary pulley 20, and a first belt 21. The movable shaft 18 is rotatably mounted on the inner side of the mounting bracket 31 and the rotating hydrolysis vessel 7. The first main pulley 19 is fixedly mounted on the outer side of the drive shaft 12. The first auxiliary pulley 20 is fixedly mounted on the outer side of the movable shaft 18. The first belt 21 is tensioned and sleeved on the outer side of the first main pulley 19 and the first auxiliary pulley 20.

[0035] In a further preferred embodiment of the present invention, bevel gears 22 are fixedly installed on the outer sides of both the movable shaft 18 and the rotating shaft 15, and adjacent bevel gears 22 mesh with each other.

[0036] In a further preferred embodiment of the present invention, the continuous raw material feeding assembly 2 includes a storage box 23, a sealing cylinder 24, an auxiliary shaft 25, and a feeding auger 26. The storage box 23 is disposed on one side of the fixed frame 3, the sealing cylinder 24 is fixedly installed on the top of the storage box 23, the auxiliary shaft 25 is rotatably installed on the inner side of the storage box 23 and the sealing cylinder 24, and the feeding auger 26 is fixedly installed on the outer side of the auxiliary shaft 25.

[0037] In a further preferred embodiment of this utility model, a discharge pipe 27 is fixedly installed on the inner side of the sealing cylinder 24. The discharge pipe 27 is inclined, and the output end of the discharge pipe 27 is fixedly installed on the top of the feeding fixing plate 6. The feeding fixing plate 6 does not rotate with the rotating hydrolysis kettle 7, so that the raw material can be discharged into the inner side of the rotating hydrolysis kettle 7 through the discharge pipe 27.

[0038] In a further preferred embodiment of this utility model, a second main pulley 28 is fixedly installed on the outer side of the drive shaft 12, and a second auxiliary pulley 29 is fixedly installed on the outer side of the auxiliary shaft 25. A second belt 30 is tensioned and sleeved on the outer side of the second main pulley 28 and the second auxiliary pulley 29. After the drive shaft 12 rotates, the movable shaft 18 can be driven to rotate through the cooperation of the first main pulley 19, the first auxiliary pulley 20 and the first belt 21. The movable shaft 18 can drive multiple rotating shafts 15 and stirring rods 16 to rotate through multiple bevel gears 22, which can increase the stirring range of the device and thus improve the reaction efficiency.

[0039] In a further preferred embodiment of this utility model, the scraper 17 abuts against the inner wall of the rotating hydrolysis vessel 7, and the scraper 17 is made of steel. The scraper 17 can scrape the raw material above the inner wall of the rotating hydrolysis vessel 7 to prevent the raw material from adhering to the top of the rotating hydrolysis vessel 7, thereby allowing the device to react more fully and improving the reaction efficiency.

[0040] In a further preferred embodiment of this utility model, a rotating groove is provided on the inner side of the fixing frame 3, and the rotating hydrolysis vessel 7 is rotatably installed on the inner side of the rotating groove; the rotating groove enables the rotating hydrolysis vessel 7 to rotate more stably and prevents interference from occurring.

[0041] In a further preferred embodiment of this utility model, a connecting cable is fixedly installed above the battery 10, and the connecting cable is electrically connected to the solenoid valve 9; after the cable is connected to the battery 10, the battery 10 can supply power to the solenoid valve 9, which solves the problem of cable entanglement after the rotating hydrolysis kettle 7 is rotated.

[0042] The specific operation is as follows: the raw material is placed inside the storage box 23, and the motor 11 is turned on to drive the drive shaft 12 to rotate. The drive shaft 12 can drive the rotating hydrolysis vessel 7 to rotate through the transmission gear 13. After rotating, the rotating hydrolysis vessel 7 rotates around the scraper 17. The scraper 17 can scrape off the material above the inner wall of the rotating hydrolysis vessel 7. During the rotation of the drive shaft 12, the auxiliary shaft 25 and the feeding auger 26 can be driven to rotate through the second main pulley 28, the second auxiliary pulley 29 and the second belt 30. The feeding auger 26 can lift the raw material inside the storage box 23 and continuously discharge it through the discharge pipe 27, so that the device will not have the problem of a lot of material accumulating at the bottom of the rotating hydrolysis vessel 7 and failing to react fully.

[0043] After the drive shaft 12 rotates, the movable shaft 18 can be driven to rotate through the cooperation of the first main pulley 19, the first auxiliary pulley 20 and the first belt 21. The movable shaft 18 can drive multiple rotating shafts 15 and stirring rods 16 to rotate through multiple bevel gears 22, which can increase the stirring range of the device and thus improve the reaction efficiency.

Claims

1. A rapid-reaction hydrolysis reactor, characterized in that, include: A fixed frame (3) is provided, with a column (4) fixedly installed on the top of the fixed frame (3), a fixed plate (5) fixedly installed on the top of the column (4), a feeding fixed plate (6) fixedly installed on the inner side of the fixed plate (5), a rotating hydrolysis kettle (7) rotatably installed on the inner side of the fixed frame (3), and an installation frame (31) fixedly installed on the bottom of the fixed frame (3). A fast reaction drive assembly (1) is provided above the fixed frame (3), the feeding fixed plate (6), the rotating hydrolysis kettle (7) and the installation frame (31). The rapid response drive assembly (1) includes a motor (11), a drive shaft (12), a transmission gear (13), a fixed cylinder (14), a rotating shaft (15), a stirring rod (16), and a scraper (17). The motor (11) is fixedly installed at the bottom of the mounting bracket (31). The drive shaft (12) is fixedly installed at the output end of the motor (11). The transmission gear (13) is fixedly installed on the outside of the drive shaft (12) and the rotating hydrolysis vessel (7). Adjacent transmission gears (13) mesh with each other. The fixed cylinder (14) is fixedly installed at the bottom of the feeding fixed plate (6). Multiple rotating shafts (15) are rotatably installed on the inside of the fixed cylinder (14). Multiple stirring rods (16) are fixedly installed on the outside of the rotating shaft (15). The scraper (17) is rotatably arranged on the outside of the rotating shaft (15).

2. The rapid reaction hydrolysis reactor according to claim 1, characterized in that, A feeding pipe (8) is fixedly installed at the bottom of the rotating hydrolysis vessel (7), and a solenoid valve (9) is fixedly installed on the outside of the feeding pipe (8). A storage battery (10) is fixedly installed at the bottom of the rotating hydrolysis vessel (7), and the storage battery (10) is electrically connected to the solenoid valve (9). A continuous raw material feeding assembly (2) is provided above the mounting frame (31) and the feeding fixing plate (6).

3. The rapid reaction hydrolysis reactor according to claim 1, characterized in that, The rapid response drive assembly (1) includes a movable shaft (18), a first main pulley (19), a first auxiliary pulley (20), and a first belt (21). The movable shaft (18) is rotatably mounted on the inner side of the mounting bracket (31) and the rotating hydrolysis vessel (7). The first main pulley (19) is fixedly mounted on the outer side of the drive shaft (12). The first auxiliary pulley (20) is fixedly mounted on the outer side of the movable shaft (18). The first belt (21) is tensioned and sleeved on the outer side of the first main pulley (19) and the first auxiliary pulley (20).

4. The rapid reaction hydrolysis reactor according to claim 3, characterized in that, Both the movable shaft (18) and the rotating shaft (15) are fixedly mounted with bevel gears (22), and adjacent bevel gears (22) mesh with each other.

5. The rapid reaction hydrolysis reactor according to claim 2, characterized in that, The continuous raw material feeding assembly (2) includes a storage box (23), a sealing cylinder (24), an auxiliary shaft (25), and a feeding auger (26). The storage box (23) is located on one side of the fixed frame (3). The sealing cylinder (24) is fixedly installed on the top of the storage box (23). The auxiliary shaft (25) is rotatably installed inside the storage box (23) and the sealing cylinder (24). The feeding auger (26) is fixedly installed on the outside of the auxiliary shaft (25).

6. The rapid reaction hydrolysis reactor according to claim 5, characterized in that, The inner side of the sealing cylinder (24) is fixedly installed with a discharge pipe (27), which is inclined and the output end of the discharge pipe (27) is fixedly installed on the top of the discharge fixing plate (6).

7. The rapid reaction hydrolysis reactor according to claim 5, characterized in that, A second main pulley (28) is fixedly installed on the outer side of the drive shaft (12), and a second auxiliary pulley (29) is fixedly installed on the outer side of the auxiliary shaft (25). A second belt (30) is tensioned and sleeved on the outer side of the second main pulley (28) and the second auxiliary pulley (29).

8. The rapid reaction hydrolysis reactor according to claim 1, characterized in that, The scraper (17) abuts against the inner wall of the rotating hydrolysis vessel (7), and the scraper (17) is made of steel.

9. The rapid reaction hydrolysis reactor according to claim 1, characterized in that, The inner side of the fixed frame (3) is provided with a rotating groove, and the rotating hydrolysis vessel (7) is rotatably installed on the inner side of the rotating groove.

10. A rapid reaction hydrolysis reactor according to claim 2, characterized in that, A connecting cable is fixedly installed above the battery (10), and the connecting cable is electrically connected to the solenoid valve (9).

Images