A multifunctional alloy surface modification treatment chamber

Abstract

The utility model discloses a kind of multifunctional alloy surface modification treatment cabin, specifically related to alloy surface modification processing technical field, including the spraying box being set in cabin, bracket is slidably arranged on the guide rod fixedly installed in symmetry in spraying box, and the both ends of main spring that guide rod outer wall is sleeved are fixedly installed on spraying box and bracket respectively, bracket is fixedly installed with paint spraying part.The multifunctional alloy surface modification treatment cabin provided by the utility model, by the bracket sliding on the guide rod with the shift plate, the paint spraying part is operated with the alloy of continuous movement to paint, and the main spring is deformed to store power, and then the main spring releases the power to quickly pull the bracket reset after the shift plate is separated from the bracket, the paint spraying part is painted to adjacent alloy without painting, and then under the push of another shift plate, so that the paint spraying part is tracked to paint alloy, so that continuous painting can be realized without stopping production line, and alloy surface modification efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of alloy surface modification treatment technology, and more specifically to a multifunctional alloy surface modification treatment chamber. Background Technology

[0002] Alloy surface modification generally involves physical or chemical modification of the metal alloy surface to improve its corrosion resistance, wear resistance, strength, and other properties. Applying other metallic materials to the alloy surface using spraying technology can further enhance wear and corrosion resistance.

[0003] According to patent publication number CN217512114U, published on September 30, 2022, a spraying device for modifying the surface of aluminum alloy is disclosed. The device includes a housing and a door hinged to the front of the housing. A connecting plate is rotatably mounted on the inner rear wall of the housing. U-shaped frames are fixedly mounted at both ends of the connecting plate. Positioning bolts are threaded onto the upper surface of the U-shaped frames. A telescopic component is fixedly connected to the outer side of the U-shaped frames. An iron plate is fixedly mounted at the end of the telescopic component away from the U-shaped frames. Electromagnets are embedded in both inner side walls of the housing. A storage tank is fixedly mounted on the side of the housing. A pump body is fixedly mounted on the storage tank. An extraction pipe located inside the storage tank is fixedly mounted at the input end of the pump body. A spray nozzle is mounted on the top inside the housing. The output end of the pump body is connected to the spray nozzle via a flexible hose.

[0004] Among the existing technologies, including the aforementioned patents, the most common spraying methods involve setting up spray guns in a separate spraying chamber to spray parts at specific points, or manually picking up the spray gun for precise spraying, including the method of moving the nozzle as described in the patents. This type of point-to-point spraying requires the equipment to be stopped or fed intermittently, resulting in low efficiency. Manually picking up the spray gun for continuously fed alloys is labor-intensive, and the nozzles in the aforementioned patents cannot switch between spraying continuously fed alloys. Utility Model Content

[0005] The purpose of this invention is to provide a multifunctional alloy surface modification chamber that can be adapted to continuously fed alloys for tracking spraying, thereby completing the alloy surface modification treatment.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a multifunctional alloy surface modification treatment chamber, comprising a spray box disposed within the chamber, a bracket slidably mounted on a guide rod symmetrically fixedly installed inside the spray box, and a main spring sleeved on the outer wall of the guide rod having its two ends fixedly mounted on the spray box and the bracket respectively, a paint spraying component fixedly mounted on the bracket, a lever rotatably disposed inside the spray box, and lever plates arranged in a circular array fixedly mounted on the outer wall of the lever moving sequentially on the bracket.

[0007] Preferably, a main motor is fixedly installed on the spray box, and one end of the lever is fixedly installed on the output end of the main motor. A stand is fixedly installed on the bracket, and the paint spraying part is fixedly installed on the top of the stand. The paint spraying part has a spray nozzle.

[0008] Preferably, a back plate is fixedly installed on the top of the stand, and limit plates are symmetrically hinged on both sides of the painted part at the top of the stand.

[0009] Preferably, a toothed plate is slidably disposed on the top plate of the back plate, and a main gear meshing with the toothed plate is fixedly installed on the shaft of the limiting plate. One end of the push rod threaded on the back plate is axially rotatably disposed on the toothed plate.

[0010] Preferably, an exhaust device is fixedly installed on the bracket, and an interceptor cover located on one side of the paint spray nozzle is fixedly installed on the exhaust device, with an exhaust pipe fixedly connected to the interceptor cover.

[0011] Preferably, the interceptor cover is provided with a blower pipe that is fixedly connected to the exhaust component, and the end of the blower pipe faces the exhaust pipe.

[0012] Preferably, a blower box is fixedly installed inside the spray box, and a piston plate fixedly installed on the exhaust component is slidably disposed inside the blower box.

[0013] Preferably, the exhaust component is connected to the air box, and a through plate is hinged inside the exhaust component. A torsion spring is sleeved on the hinge shaft of the through plate, and the through plate is fixedly mounted on a protrusion on the inner wall of the exhaust component. A single vent valve is fixedly mounted on the air box.

[0014] Preferably, the dial plate is made of stainless steel.

[0015] Preferably, the exhaust pipe is a plastic telescopic ventilation pipe.

[0016] In the above technical solution, the multifunctional alloy surface modification treatment chamber provided by this utility model has the following beneficial effects: by using the rotation of the lever to make the lever slide the bracket on the guide rod, the sliding of the bracket is used to drive the paint spraying parts to perform the painting operation with the continuously moving alloy. The main spring deforms and stores energy, and then after the lever disengages from the bracket, the main spring releases the stored energy to quickly pull the bracket back to its original position. At this time, the paint spraying parts on the bracket can paint the adjacent unpainted alloy. Subsequently, under the push of another lever, the paint spraying parts can track and paint the alloy. Thus, continuous painting can be achieved without stopping the production line, and no manual operation is required. The speed of pushing the bracket is controlled by adjusting the speed of the lever. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0018] Figure 1 A schematic diagram of the overall structure provided for an embodiment of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall cross-sectional structure provided for an embodiment of the present utility model;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the spray box provided in an embodiment of the present utility model;

[0021] Figure 4 This is an enlarged structural diagram of point A provided in an embodiment of the present utility model.

[0022] Explanation of reference numerals in the attached figures:

[0023] 1. Spray painting box; 2. Bracket; 3. Limiting plate; 4. Interception cover; 11. Guide rod; 12. Main motor; 13. Main spring; 14. Toggle lever; 15. Toggle plate; 21. Top plate; 22. Spray nozzle; 23. Stand; 24. Back plate; 25. Spray painting parts; 31. Shaft; 32. Main gear; 33. Gear plate; 34. Push rod; 41. Exhaust pipe; 42. Blower pipe; 43. Exhaust parts; 44. Air box; 45. Single air valve; 46. Piston plate; 47. Through plate; 48. Torsion spring; 49. Protrusion. Detailed Implementation

[0024] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0025] like Figure 1-4As shown, a multifunctional alloy surface modification treatment chamber includes a spray box 1 disposed inside the chamber. A bracket 2 is slidably disposed on a guide rod 11 symmetrically fixedly installed inside the spray box 1. The two ends of a main spring 13 sleeved on the outer wall of the guide rod 11 are respectively fixedly installed on the spray box 1 and the bracket 2. A paint spraying part 25 is fixedly installed on the bracket 2. A lever 14 is rotatably disposed inside the spray box 1. A lever plate 15 arranged in a circular array and fixedly installed on the outer wall of the lever 14 moves sequentially on the bracket 2. By rotating the lever 14, the lever 15 is used to slide the bracket 2 onto the guide rod 11. The sliding of the bracket 2 drives the paint spraying part 25 to perform painting operations along with the continuously moving alloy. The main spring 13 deforms and stores energy. After the lever 15 disengages from the bracket 2, the main spring 13 releases the stored energy to quickly pull the bracket 2 back to its original position. At this time, the paint spraying part 25 on the bracket 2 paints the adjacent unpainted alloy. Subsequently, under the push of another lever 15, the paint spraying part 25 tracks and paints the alloy. Thus, continuous painting can be achieved without stopping the production line, and no manual operation is required. The speed of pushing the bracket 2 is controlled by adjusting the rotation speed of the lever 15.

[0026] As a further technical solution provided by this utility model, a main motor 12 is fixedly installed on the spray box 1, and one end of the lever 14 is fixedly installed on the output end of the main motor 12. A stand 23 is fixedly installed on the bracket 2, and a paint spraying part 25 is fixedly installed on the top of the stand 23. A paint spraying nozzle 22 is opened on the paint spraying part 25.

[0027] Specifically, the spray nozzle 22 corresponds to the corresponding spray gun nozzle, and the spray gun nozzle is used to perform the spraying operation. The main motor 12 drives the lever 14 to rotate, which in turn drives the lever 15 to rotate and slide the bracket 2. In order to accurately control the rotation of the main motor 12, the main motor 12 can be a servo motor.

[0028] Furthermore, a back plate 24 is fixedly installed on the top of the stand 23, and limit plates 3 are symmetrically hinged on both sides of the painted part 25 at the top of the stand 23.

[0029] Specifically, by adjusting the included angle between the two limiting plates 3, the range of paint sprayed from the paint nozzle 22 can be controlled, thereby reducing paint waste and focusing the spraying range.

[0030] Furthermore, a toothed plate 33 is slidably mounted on the top plate 21 at the top of the back plate 24, and a main gear 32 that meshes with the toothed plate 33 is fixedly mounted on the shaft 31 on the limiting plate 3. One end of the push rod 34, which is threaded and rotatably mounted on the back plate 24, is axially rotatably mounted on the toothed plate 33.

[0031] Specifically, by rotating the push rod 34 by thread, the push rod 34 pushes the toothed plate 33 to slide and the toothed plate 33 meshes with the two main gears 32 respectively, thereby driving the two limiting plates 3 to open or close, so as to control the spray range according to the needs of the alloy body shape.

[0032] Furthermore, an exhaust component 43 is fixedly installed on the bracket 2, and an interceptor cover 4 located on one side of the paint spray nozzle 22 is fixedly installed on the exhaust component 43. An exhaust pipe 41 is fixedly connected to the interceptor cover 4.

[0033] Specifically, by positioning the interceptor hood 4 directly opposite the paint spray nozzle 22, and then using the exhaust pipe 41 for ventilation, the sprayed paint mist can be blocked by the interceptor hood 4 and then sucked in by the exhaust pipe 41, thereby reducing the pollution of the processing chamber by the paint spraying. The exhaust pipe 41 can be connected to an exhaust fan for ventilation.

[0034] Furthermore, the interceptor cover 4 is provided with a blower pipe 42 that is fixedly connected to the exhaust component 43, and the end of the blower pipe 42 faces the exhaust pipe 41.

[0035] Specifically, by directing the end of the blower pipe 42 toward the exhaust pipe 41, the speed at which the air inside the interceptor hood 4 flows into the exhaust pipe 41 is increased when the blower pipe 42 blows air into the exhaust pipe 41, thereby improving the suction effect of the paint spraying exhaust gas.

[0036] Furthermore, a blower box 44 is fixedly installed inside the spray box 1, and a piston plate 46 fixedly installed on the exhaust component 43 is slidably disposed inside the blower box 44.

[0037] Specifically, the piston plate 46, which is fixedly installed on the exhaust component 43, is slidably disposed inside the air box 44, thereby using the piston plate 46 to push the air inside the air box 44 so that the air inside the air box 44 is quickly discharged into the exhaust pipe 41 along the blower pipe 42.

[0038] Furthermore, the exhaust component 43 is connected to the air box 44, and a through plate 47 is hinged inside the exhaust component 43. A torsion spring 48 is sleeved on the hinge shaft of the through plate 47, and the through plate 47 is attached to the protrusion 49 fixedly installed on the inner wall of the exhaust component 43. A single air valve 45 is fixedly installed on the air box 44.

[0039] Specifically, such as Figure 4As shown, the two ends of the torsion spring 48 are fixedly installed on the inner wall of the exhaust component 43 and the through plate 47. When the lever 14 rotates to make the lever 15 push the bracket 2 to slide on the guide rod 11, the single vent valve 45 opens and the through plate 47 closes. At this time, external air enters the air box 44 along the single vent valve 45. Then, when the lever 15 disengages from the bracket 2 and the main spring 13 releases its stored force to quickly pull the bracket 2 back to its original position, the single vent valve 45 closes, and the piston plate 46 pushes the air in the air box 44, causing the air in the air box 44 to push the through plate 47 open. Then, the blown air is discharged into the exhaust pipe 41 along the blower pipe 42. The blowing of air into the air box 44 by the piston plate 46 not only achieves the effect of blowing air, but the resistance generated during blowing can also buffer the release of stored force by the main spring 13, thereby avoiding impact or equipment vibration caused by rapid reset.

[0040] Furthermore, the lever 15 is made of stainless steel.

[0041] Furthermore, the exhaust duct 41 is a plastic telescopic ventilation duct.

[0042] Working principle: By rotating the lever 14, the lever 15 moves the bracket 2 onto the guide rod 11. The sliding of the bracket 2 drives the paint spraying component 25 to spray paint the continuously moving alloy. The main spring 13 deforms and stores energy. After the lever 15 disengages from the bracket 2, the main spring 13 releases its stored energy to quickly pull the bracket 2 back to its original position. At this time, the paint spraying component 25 on the bracket 2 sprays paint on adjacent unpainted alloy areas. Subsequently, under the push of another lever 15, the paint spraying component 25 tracks and sprays the alloy. Simultaneously, the piston plate 46 pushes the air in the air box 44, causing the air in the air box 44 to push the through plate 47 open. The blown air then flows along the blower pipe 42 into the exhaust pipe 41, improving the suction effect of the exhaust pipe 41 on the paint spraying exhaust gas. Therefore, continuous painting can be achieved without stopping the production line, and no manual operation is required. The speed of pushing the bracket 2 is controlled by adjusting the rotation speed of the lever 15.

[0043] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A multifunctional alloy surface modification treatment chamber, characterized in that, The system includes a paint spraying box (1) installed inside the cabin. A bracket (2) is slidably mounted on a guide rod (11) that is symmetrically fixed inside the paint spraying box (1). The two ends of a main spring (13) sleeved on the outer wall of the guide rod (11) are fixedly mounted on the paint spraying box (1) and the bracket (2), respectively. A paint spraying part (25) is fixedly mounted on the bracket (2). A lever (14) is rotatably mounted inside the paint spraying box (1). A lever plate (15) arranged in a circular array and fixedly mounted on the outer wall of the lever (14) moves sequentially on the bracket (2).

2. The multifunctional alloy surface modification treatment chamber according to claim 1, characterized in that, The main motor (12) is fixedly installed on the spray box (1), and one end of the lever (14) is fixedly installed on the output end of the main motor (12). The bracket (2) is fixedly installed on the stand (2), and the paint spraying part (25) is fixedly installed on the top of the stand (23). The paint spraying part (25) has a spray nozzle (22).

3. The multifunctional alloy surface modification treatment chamber according to claim 2, characterized in that, The top of the stand (23) is fixedly installed with a back plate (24), and the top of the stand (23) is symmetrically hinged with limit plates (3) on both sides of the painted part (25).

4. The multifunctional alloy surface modification treatment chamber according to claim 3, characterized in that, A toothed plate (33) is slidably disposed on a top plate (21) provided on the top of the back plate (24). A main gear (32) that meshes with the toothed plate (33) is fixedly installed on a shaft (31) provided on the limiting plate (3). One end of a push rod (34) that is threadedly disposed on the back plate (24) is axially rotatably disposed on the toothed plate (33).

5. The multifunctional alloy surface modification treatment chamber according to claim 1, characterized in that, An exhaust component (43) is fixedly installed on the bracket (2), and an interceptor cover (4) located on one side of the paint spray nozzle (22) is fixedly installed on the exhaust component (43). An exhaust pipe (41) is fixedly connected to the interceptor cover (4).

6. The multifunctional alloy surface modification treatment chamber according to claim 5, characterized in that, The interceptor cover (4) is provided with a blower pipe (42) that is fixedly connected to the exhaust pipe (43), and the end of the blower pipe (42) faces the exhaust pipe (41).

7. The multifunctional alloy surface modification treatment chamber according to claim 1, characterized in that, The spray box (1) is fixedly installed with a blower box (44), and the piston plate (46) fixedly installed on the exhaust component (43) is slidably disposed in the blower box (44).

8. A multifunctional alloy surface modification treatment chamber according to claim 7, characterized in that, The exhaust component (43) is connected to the bellows (44), and a through plate (47) is hinged inside the exhaust component (43). A torsion spring (48) is sleeved on the hinge shaft of the through plate (47), and the through plate (47) is attached to a protrusion (49) fixedly installed on the inner wall of the exhaust component (43). A single air valve (45) is fixedly installed on the bellows (44).

9. A multifunctional alloy surface modification treatment chamber according to claim 1, characterized in that, The dial plate (15) is made of stainless steel.

10. A multifunctional alloy surface modification treatment chamber according to claim 5, characterized in that, The exhaust pipe (41) is a plastic telescopic ventilation pipe.

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