Environment-friendly dispersing blue raw material processing and impurity removing device

Abstract

The utility model discloses an environmental protection type dispersion blue raw material processing and impurity removing device relates to dye processing technical field, including jar body, the inside of jar body is equipped with filter cartridge, the inside of jar body is provided with the cleaning assembly for to filter cartridge inside and outside both sides synchronous cleaning, the cleaning assembly includes fixed at the inside bottom surface center position of jar body and presents the round seat of conical, the outer top surface rotation of round seat has installed the rotary axle rod, one end of rotary axle rod slides and extends to the inside of filter cartridge. The utility model discloses the driving motor of setting as power source, and under the cooperation of cylinder one, cylinder two, horizontal board one, horizontal board two, can drive cleaning brush one and cleaning roller one, cleaning brush two and cleaning roller two synchronous rotation, and then to filter cartridge's inside both side walls carries out cleaning operation, to this to avoid filter cartridge in the filtering process and filter hole happens and blocks, has improved the effect of filtering and impurity removing.

Description

Technical Field

[0001] This utility model relates to the field of dye processing technology, and in particular to an environmentally friendly device for processing and removing impurities from disperse blue raw materials. Background Technology

[0002] Disperse blue raw materials usually refer to the initial raw materials or components of blue disperse dyes. These raw materials need to undergo a series of chemical treatments during the dyeing process to be transformed into dyes that can be applied to fibers. Disperse dyes are a class of dyes with bright colors and good dispersibility, and are usually used to dye synthetic fibers and cellulose fibers.

[0003] For example, a Chinese patent discloses an environmentally friendly impurity removal device for processing disperse blue raw materials (publication number CN220941842U), which includes a receiving tank, a motor fixedly connected to the bottom surface of the receiving tank, a filter cylinder arranged inside the receiving tank, and a slot provided on the top of the filter cylinder. The slot is arranged in four sets, and the four sets of slots are arrayed on the top of the filter cylinder.

[0004] However, the aforementioned publicly available documents utilize a motor to drive a rotating shaft and support plate, with the cleaning brush and cleaning roller rotating synchronously. The debris accumulated in the filter cartridge moves with the cleaning brush and roller, thus preventing clogging of the filter pores during the filtration process and reducing filtration efficiency. However, in practice, this patent has limited cleaning effectiveness on the filter cartridge, leading to clogging of the filter pores. Furthermore, it is inconvenient for assisted material feeding, causing material to easily accumulate inside the receiving tank. Therefore, those skilled in the art have provided an environmentally friendly dispersion blue raw material processing and impurity removal device to solve the problems mentioned in the background art. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an environmentally friendly disperse blue raw material processing and impurity removal device, which solves the problems mentioned in the background technology, such as limited cleaning effect on impurities on the filter cylinder, clogging of filter holes, inconvenience in assisting material feeding, and easy accumulation of materials inside the receiving tank.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: an environmentally friendly disperse blue raw material processing and impurity removal device, including a tank, a filter cylinder is provided inside the tank, and a cleaning component for simultaneously cleaning the inner and outer sides of the filter cylinder is provided inside the tank;

[0007] The cleaning assembly includes a conical circular seat fixed at the center of the bottom surface of the tank. A rotating shaft is rotatably mounted on the outer top surface of the circular seat. One end of the rotating shaft extends slidably into the interior of the filter cylinder, while the other end extends through the circular seat to the outer bottom surface of the tank. A cylinder is slidably sleeved inside the filter cylinder and outside the rotating shaft. Both the upper and lower ends of the outer peripheral sidewall of the cylinder are fixed with rings. A horizontal plate is fixed to the outer peripheral sidewall of both rings. A cleaning roller is rotatably mounted between the two horizontal plates. A cleaning brush is fixed to the outer bottom surface of one of the horizontal plates. A square sleeve is fixed to the outer top surface of the cylinder. The square sleeve is threadedly fixed to the rotating shaft by a positioning screw.

[0008] As a further technical solution of this utility model, a second cylinder is fixedly sleeved on the outer bottom surface of the filter cylinder and on the outer wall of the rotating shaft. A second horizontal plate is fixed to the left end of the outer peripheral side wall of the second cylinder. A second cleaning brush is fixed to the outer top surface of the second horizontal plate. A second cleaning roller is provided on the outer peripheral side wall of the filter cylinder. The bottom end of the second cleaning roller is rotatably mounted on the outer top surface of the second horizontal plate. A drive motor is fixed on the outer bottom surface of the tank corresponding to the rotating shaft. The output end of the drive motor is fixedly connected to the rotating shaft.

[0009] As a further technical solution of this utility model, a connecting plate is fixed to the right end of the outer peripheral sidewall of the second cylinder, and a scraper is fixedly installed at the end of the connecting plate away from the second cylinder, and the outer bottom surface of the scraper movably abuts against the inner surface of the tank.

[0010] As a further technical solution of this utility model, semi-open grooves are provided at the front and rear ends of the top surface of the tank body, and square plates that are adapted to the two grooves are fixed on the top of the front and rear outer walls of the filter cylinder. The two square plates are respectively inserted into the inner side of the two grooves and are fixed to each other by limiting screws.

[0011] As a further technical solution of this utility model, a limiting ring is fixedly sleeved on the outer peripheral side wall of the tank, and a support rod is fixed at each of the four corners of the outer bottom surface of the limiting ring. Each of the four corners of the outer bottom surface of the four support rods is provided with a through-hole screw hole.

[0012] As a further technical solution of this utility model, both ends of the bottom surface of the tank are fixed and connected to a discharge pipe.

[0013] This utility model provides an environmentally friendly device for processing and removing impurities from disperse blue raw materials, which has the following advantages compared with the prior art:

[0014] 1. This design is an environmentally friendly disperse blue raw material processing and impurity removal device. The drive motor is used as the power source. With the cooperation of cylinder one, cylinder two, horizontal plate one, and horizontal plate two, it can drive cleaning brush one and cleaning roller one, cleaning brush two and cleaning roller two to rotate synchronously, thereby cleaning the inner side walls of the filter cylinder. This prevents the filter cylinder from clogging the filter holes during the filtration process and improves the filtration and impurity removal effect. At the same time, cylinder two also drives horizontal plate three to drive scraper to move in a circular motion on the bottom surface of the tank, thereby assisting the material discharge.

[0015] 2. This design provides an environmentally friendly disperse blue raw material processing and impurity removal device. Through the set square sleeve and positioning screw, the cylinder can be quickly removed from the rotating shaft. At the same time, through the interaction of the limiting screw, square plate and groove, the filter cylinder can be quickly removed from the tank, thus facilitating the cleaning of impurities inside the filter cylinder. Attached Figure Description

[0016] Figure 1 A first three-dimensional structural schematic diagram of an environmentally friendly disperse blue raw material processing and impurity removal device;

[0017] Figure 2 This is a schematic diagram of the second three-dimensional structure of an environmentally friendly disperse blue raw material processing and impurity removal device;

[0018] Figure 3 A cross-sectional three-dimensional structural diagram of an environmentally friendly disperse blue raw material processing and impurity removal device;

[0019] Figure 4 This is a three-dimensional structural diagram of the cleaning component of an environmentally friendly disperse blue raw material processing and impurity removal device.

[0020] In the picture:

[0021] 1. Tank body; 101. Filter cartridge; 102. Discharge pipe;

[0022] 2. Cleaning components; 201. Round base; 202. Rotating shaft; 203. Cylinder 1; 204. Ring; 205. Horizontal plate 1; 206. Cleaning roller 1; 207. Cleaning brush 1; 208. Square sleeve; 209. Positioning screw; 210. Cylinder 2; 211. Horizontal plate 2; 212. Cleaning brush 2; 213. Cleaning roller 2; 214. Drive motor;

[0023] 3. Connecting plate; 301. Scraper;

[0024] 4. Groove; 401. Square plate; 402. Limiting screw;

[0025] 5. Limiting ring; 501. Support rod; 502. Screw hole. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-4 This utility model provides a technical solution for an environmentally friendly dispersed blue raw material processing and impurity removal device: it includes a tank body 1, with a limiting ring 5 fixedly sleeved on the outer peripheral side wall of the tank body 1. Support rods 501 are fixed at the four corners of the outer bottom surface of the limiting ring 5, and through-hole screw holes 502 are opened at the four corners of the outer bottom surface of the four support rods 501. Tightening the bolts in the screw holes 502 can fix them to the installation area, thereby ensuring the stability of the tank body during processing through the support rods 501 and the limiting ring 5. Discharge pipes 102 are fixed and connected to both ends of the outer bottom surface of the tank body 1 (the discharge pipe 102 is opened and closed by an electrically controlled valve installed on it, facilitating the discharge of the filtered dispersed blue raw material; the electrically controlled valve is existing technology, and its working principle and structural features are not described or shown in this document). A filter cylinder 101 is provided inside the tank body 1. The dispersed blue raw material is filtered through the filter holes on the filter cylinder 101, so that impurities are intercepted inside the filter cylinder 101. Semi-open grooves 4 are provided at the front and rear ends of the outer top surface of the tank body 1. Square plates 401 that are adapted to the two grooves 4 are fixed to the top of the outer walls on both the front and rear sides of the filter cylinder 101. The two square plates 401 are respectively inserted into the inner side of the two grooves 4 and are threaded together by the limiting screws 402. When in use, the filter cylinder 101 is first placed inside the tank body 1, and then the two square plates 401 are inserted into the inner side of the two grooves 4. The limiting screws 402 are screwed together to fix them in place, thereby positioning the filter cylinder 101 and restricting the filter cylinder 101 inside the tank body 1 (the same reverse operation can be used to remove it, which is convenient for cleaning the impurities inside the filter cylinder 101 later).

[0028] The tank body 1 is equipped with a cleaning component 2 for simultaneously cleaning the inner and outer sides of the filter cartridge 101. The cleaning component 2 includes a conical circular seat 201 fixed at the center of the bottom surface of the tank body 1. A rotating shaft 202 is rotatably mounted on the outer top surface of the circular seat 201. One end of the rotating shaft 202 extends slidably into the interior of the filter cartridge 101, while the other end extends through the circular seat 201 to the outer bottom surface of the tank body 1. A cylindrical cylinder 203 is slidably sleeved inside the filter cartridge 101 and outside the rotating shaft 202. Both the upper and lower ends of the outer peripheral sidewall of the cylindrical cylinder 203 are fixed with rings 204. The outer peripheral sidewalls of the two rings 204 are... A horizontal plate 205 is fixed, and a cleaning roller 206 is rotatably mounted between the two horizontal plates 205. A cleaning brush 207 is fixed to the outer bottom surface of one of the horizontal plates 205, and a square sleeve 208 is fixed to the outer top surface of the cylinder. The square sleeve 208 is threadedly fixed to the rotating shaft 202 by a positioning screw 209. A cylinder 210 is fixedly sleeved on the outer bottom surface of the filter cylinder 101 and on the outer wall of the rotating shaft 202. A horizontal plate 211 is fixed to the left end of the outer peripheral side wall of the cylinder 210, and a cleaning brush 212 is fixed to the outer top surface of the horizontal plate 211. A cleaning roller 213 is provided on the outer peripheral side wall of the filter cylinder 101. The bottom end of 213 is rotatably mounted on the outer top surface of the horizontal plate 211. A drive motor 214 is fixed on the outer bottom surface of the tank body 1 at the location corresponding to the rotating shaft 202. The output end of the drive motor 214 is fixedly connected to the rotating shaft 202. In use, firstly, the filter cylinder 101 is slidably sleeved onto the outer wall of the rotating shaft 202. Then, the cylinder 203 is slidably sleeved onto the outer wall of the rotating shaft 202 along the inside of the filter cylinder 101. Next, the positioning screw 209 is turned to fix the square sleeve 208 onto the rotating shaft 202, thereby limiting the cylinder 203 inside the filter cylinder 101 (similarly, the reverse operation can be performed to remove it for easy access). (After the filter cartridge 101 is removed, the drive motor 214 is controlled and started to drive the rotating shaft 202 to rotate, thereby driving the cylinder 1 203 and cylinder 210 to drive the horizontal plate 1 205, horizontal plate 211 and horizontal plate 3 to rotate synchronously. This causes the debris accumulated in the filter cartridge 101 to move along with the cleaning brush 1 207 and cleaning roller 1 206, thereby preventing the filter holes of the filter cartridge 101 from becoming clogged. At the same time, the cleaning brush 212 and cleaning roller 213 clean the outer wall of the filter cartridge 101 to further prevent the debris from clogging the filter holes of the filter cartridge 101, thus improving the filtration and impurity removal effect.)

[0029] A connecting plate 3 is fixed to the right end of the outer peripheral sidewall of the second cylinder 210. A scraper 301 is fixedly installed at the end of the connecting plate 3 away from the second cylinder 210. The outer bottom surface of the scraper 301 moves against the inner surface of the tank body 1. At the same time, when the second cylinder 210 rotates, it also drives the horizontal plate 3 to drive the scraper 301 to make a circular motion on the inner bottom surface of the tank body 1, thereby assisting the material to be discharged and avoiding accumulation inside the tank body 1 and causing blockage.

[0030] The working principle of this utility model is as follows: When in use, first fix the tank body 1 in the processing area, then first fit the filter cylinder 101 onto the rotating shaft 202, then insert the square plate 401 into the groove 4, and tighten the limiting screw 402 to fix them together, thereby restricting the filter cylinder 101 inside the tank body 1. Then slide the cylinder 203 onto the rotating shaft 202, and tighten the positioning screw 209 to fix the square sleeve 208 onto the rotating shaft 202, thereby restricting the cylinder 203 inside the filter cylinder 101. Then filter the dispersed blue raw material through the filter cylinder 101, so that the impurities remain inside the filter cylinder 101.

[0031] Simultaneously, the drive motor 214 is started to drive the rotating shaft 202 to rotate, which in turn drives the cylinder 1 203 and cylinder 210 to drive the horizontal plate 1 205, horizontal plate 211 and horizontal plate 3 to rotate synchronously. This causes the debris accumulated in the filter cylinder 101 to move along with the cleaning brush 1 207 and cleaning roller 1 206, preventing the filter holes of the filter cylinder 101 from becoming clogged. At the same time, the cleaning brush 212 and cleaning roller 213 are driven to clean the outer wall of the filter cylinder 101, further preventing the debris from clogging the filter holes of the filter cylinder 101.

[0032] At the same time, when the cylinder 210 rotates, it also drives the horizontal plate 3 to move the scraper 301 in a circular motion on the bottom surface of the tank 1, so as to avoid the filtered material from accumulating inside the tank 1 and causing blockage.

[0033] Finally, the discharge pipe 102 can be opened to discharge the filtered material.

[0034] It should be noted that all electrical components mentioned in this article are electrically connected to the controller and power supply. The control method of this utility model is controlled by the controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art, so the control method and circuit connection will not be explained in detail.

[0035] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.

Claims

1. An environmentally friendly device for processing and removing impurities from disperse blue raw materials, characterized in that, Includes a tank (1), inside which is provided a filter cylinder (101), and inside which is provided a cleaning component (2) for simultaneously cleaning the inside and outside of the filter cylinder (101); The cleaning assembly (2) includes a conical circular seat (201) fixed at the center of the bottom surface of the tank (1). A rotating shaft (202) is rotatably mounted on the outer top surface of the circular seat (201). One end of the rotating shaft (202) slides into the interior of the filter cartridge (101), while the other end extends through the circular seat (201) to the outer bottom surface of the tank (1). A cylindrical sleeve (203) is slidably fitted inside the filter cartridge (101) and outside the rotating shaft (202). Both ends of the outer peripheral sidewall of one (203) are fixed with rings (204), and both outer peripheral sidewalls of the two rings (204) are fixed with horizontal plates (205). A cleaning roller (206) is rotatably installed between the two horizontal plates (205). A cleaning brush (207) is fixed on the outer bottom surface of one of the horizontal plates (205). A square sleeve (208) is fixed on the outer top surface of the cylinder. The square sleeve (208) is threadedly fixed to the rotating shaft (202) by a positioning screw (209).

2. The environmentally friendly disperse blue raw material processing and impurity removal device according to claim 1, characterized in that, A cylindrical second (210) is fixedly sleeved on the outer bottom surface of the filter cylinder (101) and on the outer wall of the rotating shaft (202). A horizontal plate second (211) is fixed on the left end of the outer peripheral side wall of the cylindrical second (210). A cleaning brush second (212) is fixed on the outer top surface of the horizontal plate second (211). A cleaning roller second (213) is provided on the outer peripheral side wall of the filter cylinder (101). The bottom end of the cleaning roller second (213) is rotatably mounted on the outer top surface of the horizontal plate second (211). A drive motor (214) is fixed on the outer bottom surface of the tank body (1) and corresponding to the rotating shaft (202). The output end of the drive motor (214) is fixedly connected to the rotating shaft (202).

3. The environmentally friendly disperse blue raw material processing and impurity removal device according to claim 2, characterized in that, A connecting plate (3) is fixed to the right end of the outer peripheral sidewall of the second cylinder (210). A scraper (301) is fixedly installed at the end of the connecting plate (3) away from the second cylinder (210). The outer bottom surface of the scraper (301) movably abuts against the inner surface of the tank body (1).

4. The environmentally friendly disperse blue raw material processing and impurity removal device according to claim 1, characterized in that, The tank body (1) has semi-open grooves (4) at both ends of the outer top surface. The filter cylinder (101) has square plates (401) that are compatible with the two grooves (4) fixed on the top of the outer walls on both sides. The two square plates (401) are respectively inserted into the inner side of the two grooves (4) and are fixed to each other by limiting screws (402).

5. The environmentally friendly disperse blue raw material processing and impurity removal device according to claim 1, characterized in that, The outer peripheral sidewall of the tank (1) is fixedly fitted with a limiting ring (5), and the four corners of the outer bottom surface of the limiting ring (5) are fixed with support rods (501), and the four corners of the outer bottom surface of the four support rods (501) are provided with through screw holes (502).

6. The environmentally friendly disperse blue raw material processing and impurity removal device according to claim 1, characterized in that, Both ends of the bottom surface of the tank (1) are fixed and connected to a discharge pipe (102).

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