Surface treatment apparatus for end cap machining

Abstract

This utility model discloses a surface treatment device for end cap processing, including an ultrasonic cleaner. The ultrasonic cleaner has a mesh basket inside its cavity and a protective frame on its top. Pushing devices are located on the left and right sides of the top of the mesh basket. This utility model solves the problem of existing ultrasonic cleaners requiring operators to place the end caps to be cleaned into the mesh basket before manually inserting them into the ultrasonic cleaner. After cleaning, the mesh basket must be manually removed from the ultrasonic cleaner. This process is time-consuming and labor-intensive. Furthermore, during cleaning, the end caps are usually stationary inside the mesh basket, which may prevent sufficient cleaning of the contact area between the end cap and the mesh basket, thus affecting the cleaning effect.

Description

Technical Field

[0001] This utility model belongs to the field of end cap processing technology, and in particular relates to a surface treatment device for end cap processing. Background Technology

[0002] Ultrasonic cleaning machines are a type of high-efficiency surface treatment equipment commonly used in many fields, such as end cap processing. They utilize the cavitation and acceleration effects generated by ultrasonic waves in liquids to quickly and thoroughly remove oil, impurities, and debris from the surface of end caps, resulting in a clean and bright surface. This improves the processing quality of end caps and the adhesion of subsequent processes, making it one of the important auxiliary surface treatment equipment in end cap processing.

[0003] The problem with existing technology is that when cleaning end caps, operators need to place the end caps to be cleaned into the inner cavity of the mesh basket before manually placing them into the inner cavity of the ultrasonic cleaner. After cleaning, the mesh basket must be manually removed from the inner cavity of the ultrasonic cleaner. This process is time-consuming and labor-intensive. Furthermore, during the cleaning process, the end caps are usually stationary inside the mesh basket, which may result in the contact area between the end caps and the mesh basket not being adequately cleaned, thus affecting the cleaning effect of the end caps. Utility Model Content

[0004] To address the problems existing in the prior art, this utility model provides a surface treatment device for end cap processing. This device automatically places and retrieves workpieces, and during the placement and retrieval process, it also drives the mesh basket to reciprocate, causing the end cap inside the basket to shake, thus improving the cleaning effect. This solves the problem of existing ultrasonic cleaning machines requiring operators to first place the end cap to be cleaned in the mesh basket, then manually place it into the ultrasonic cleaner, and finally manually retrieve the mesh basket after cleaning. This process is time-consuming and labor-intensive, and during cleaning, the end cap is usually stationary inside the mesh basket, which may result in insufficient cleaning of the contact area between the end cap and the mesh basket, thus affecting the cleaning effect.

[0005] This utility model is implemented as follows: a surface treatment device for end cap processing includes an ultrasonic cleaner. The inner cavity of the ultrasonic cleaner is provided with a mesh basket, and the top of the ultrasonic cleaner is provided with a protective frame. Pushing devices are provided on the left and right sides of the top of the mesh basket. A support frame is provided on the top of the rear side of the mesh basket, and a sliding column is provided on the inner side of the support frame. A lifting device that works in conjunction with the sliding column is provided on the rear side of the ultrasonic cleaner.

[0006] In a preferred embodiment of this invention, the bottom of the protective frame is fixedly connected to the ultrasonic cleaner, the front side of the support frame is fixedly connected to the basket, and the front and rear sides of the sliding column are fixedly connected to the support frame and the basket, respectively.

[0007] As a preferred embodiment of this utility model, the left and right sides of the inner wall of the protective frame are provided with stroke holes for use with the pushing device, and the rear side of the protective frame is provided with a rectangular through hole. The inner cavity of the rectangular through hole is provided with a limiting post for use with the lifting device, and the top and bottom of the limiting post are fixedly connected to the inner wall of the rectangular through hole.

[0008] As a preferred embodiment of this utility model, the pushing device includes a linkage rod, a connecting column is provided on the left side of the linkage rod, and a movable wheel is provided on the left side of the connecting column.

[0009] In a preferred embodiment of this invention, the lifting device includes a motor, a screw is provided on the top of the motor, a push plate is sleeved on the surface of the screw, and a connecting rod is provided at the bottom of the push plate.

[0010] In a preferred embodiment of this utility model, the bottom of the linkage rod is fixedly connected to the basket, the side of the connecting post near the linkage rod is fixedly connected to the linkage rod, the side of the connecting post away from the linkage rod passes through the stroke hole and extends into the inner cavity of the stroke hole to be rotatably connected to the moving wheel, and the side of the moving wheel near the inner wall of the stroke hole contacts the inner wall of the stroke hole.

[0011] In a preferred embodiment of this invention, the front side of the motor is fixedly connected to the ultrasonic cleaner, the bottom of the screw is fixedly connected to the output end of the motor, the rear side of the push plate is threadedly connected to the screw, the front side of the push plate passes through a rectangular through hole and extends to the inner side of the protective frame and is fixedly connected to the connecting rod, the middle of the push plate is sleeved on the surface of the limiting post, and the bottom of the connecting rod is sleeved on the surface of the sliding post and is slidably connected to the sliding post through a linear bearing.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model solves the problem of existing ultrasonic cleaning machines, which require operators to place the end caps to be cleaned into the inner cavity of the mesh basket, and then manually put them into the inner cavity of the ultrasonic cleaning machine for cleaning. After cleaning, the mesh basket is manually taken out of the inner cavity of the ultrasonic cleaning machine. This process is time-consuming and laborious. In addition, during the cleaning process, the end caps are usually stationary in the inner cavity of the mesh basket, which may result in the contact area between the end caps and the mesh basket not being cleaned sufficiently, thus affecting the cleaning effect of the end caps.

[0014] 2. This utility model, by setting up a support frame and sliding column, can support and limit the position of the basket, making it convenient for users to use the basket.

[0015] 3. By setting a stroke hole, this utility model can squeeze the moving wheel and push it to reciprocate as the moving wheel moves within the cavity of the stroke hole. By setting a rectangular through hole and a limiting post, the push plate can be limited.

[0016] 4. By setting up a pushing device, this utility model can push the net basket to move during the lifting and lowering process, causing the end cover inside the net basket to shake, thereby improving the cleaning effect of the end cover.

[0017] 5. This utility model, by setting up a lifting device, can lift the net basket, making it convenient for operators to place and retrieve the net basket.

[0018] 6. This utility model, by setting a linkage rod, can drive the basket to move back and forth, thereby causing the end cap of the basket's inner cavity to shake. By setting a connecting column, the linkage rod can be moved. By setting a moving wheel, the connecting column can be moved back and forth synchronously.

[0019] 7. This utility model, by setting a motor, can drive the screw to rotate; by setting the screw, it can drive the push plate to rise and fall; by setting the push plate, it can drive the connecting rod to rise and fall synchronously; by setting the connecting rod, it can drive the sliding column, support frame and basket to rise and fall synchronously. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure provided in an embodiment of the present utility model;

[0021] Figure 2 This is a three-dimensional structural diagram of the protective frame and stroke hole provided in an embodiment of the present utility model;

[0022] Figure 3 This is a three-dimensional structural diagram of the lifting device provided in an embodiment of the present utility model;

[0023] Figure 4 This is a three-dimensional structural diagram of the pushing device provided in an embodiment of the present utility model.

[0024] In the diagram: 1. Ultrasonic cleaner; 2. Basket; 3. Protective frame; 4. Pushing device; 5. Support frame; 6. Sliding column; 7. Lifting device; 8. Stroke hole; 9. Rectangular through hole; 10. Limiting column; 401. Linkage rod; 402. Connecting column; 403. Moving wheel; 701. Motor; 702. Screw; 703. Push plate; 704. Connecting rod. Detailed Implementation

[0025] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0026] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0027] like Figures 1 to 4 As shown in the figure, the surface treatment equipment for end cap processing provided by this utility model includes an ultrasonic cleaner 1. The inner cavity of the ultrasonic cleaner 1 is provided with a mesh basket 2. The top of the ultrasonic cleaner 1 is provided with a protective frame 3. Pushing devices 4 are provided on the left and right sides of the top of the mesh basket 2. A support frame 5 is provided on the top of the rear side of the mesh basket 2. A sliding column 6 is provided on the inner side of the support frame 5. A lifting device 7 that works in conjunction with the sliding column 6 is provided on the rear side of the ultrasonic cleaner 1.

[0028] refer to Figure 1 and Figure 4 The bottom of the protective frame 3 is fixedly connected to the ultrasonic cleaner 1, the front side of the support frame 5 is fixedly connected to the basket 2, and the front and rear sides of the sliding column 6 are fixedly connected to the support frame 5 and the basket 2 respectively.

[0029] The above solution, by setting up the support frame 5 and the sliding column 6, can support and limit the net basket 2, making it convenient for users to use the net basket 2.

[0030] refer to Figure 1 , Figure 2 and Figure 3 The left and right sides of the inner wall of the protective frame 3 are provided with stroke holes 8 for use with the pushing device 4. The rear side of the protective frame 3 is provided with a rectangular through hole 9. The inner cavity of the rectangular through hole 9 is provided with a limiting post 10 for use with the lifting device 7. The top and bottom of the limiting post 10 are fixedly connected to the inner wall of the rectangular through hole 9.

[0031] The above solution is adopted: by setting the stroke hole 8, the moving wheel 403 can be squeezed and pushed to reciprocate during the process of the moving wheel 403 moving in the cavity of the stroke hole 8. By setting the rectangular through hole 9 and the limiting post 10, the push plate 703 can be limited.

[0032] refer to Figure 4 The pushing device 4 includes a linkage rod 401, a connecting post 402 is provided on the left side of the linkage rod 401, and a moving wheel 403 is provided on the left side of the connecting post 402.

[0033] The above solution is adopted: by setting up a pushing device 4, the net basket 2 can be pushed to move during the lifting and lowering process, so as to make the end cover of the inner cavity of the net basket 2 shake, thereby improving the cleaning effect of the end cover.

[0034] refer to Figure 3 The lifting device 7 includes a motor 701, a screw 702 is provided on the top of the motor 701, a push plate 703 is sleeved on the surface of the screw 702, and a connecting rod 704 is provided at the bottom of the push plate 703.

[0035] The above solution is adopted: by setting up the lifting device 7, the net basket 2 can be lifted and lowered, which makes it convenient for operators to place and retrieve the net basket 2.

[0036] refer to Figure 2 and Figure 4 The bottom of the linkage rod 401 is fixedly connected to the basket 2. The side of the connecting post 402 near the linkage rod 401 is fixedly connected to the linkage rod 401. The side of the connecting post 402 away from the linkage rod 401 passes through the stroke hole 8 and extends into the inner cavity of the stroke hole 8 to be rotatably connected to the moving wheel 403. The side of the moving wheel 403 near the inner wall of the stroke hole 8 contacts the inner wall of the stroke hole 8.

[0037] The above scheme is adopted: by setting the linkage rod 401, the basket 2 can be driven to move back and forth, thereby causing the end cover of the inner cavity of the basket 2 to shake. By setting the connecting column 402, the linkage rod 401 can be driven to move. By setting the moving wheel 403, the connecting column 402 can be driven to move back and forth synchronously.

[0038] refer to Figures 1 to 4 The front side of the motor 701 is fixedly connected to the ultrasonic cleaner 1, the bottom of the screw 702 is fixedly connected to the output end of the motor 701, the rear side of the push plate 703 is threadedly connected to the screw 702, the front side of the push plate 703 passes through the rectangular through hole 9 and extends to the inner side of the protective frame 3 and is fixedly connected to the connecting rod 704, the middle of the push plate 703 is sleeved on the surface of the limiting post 10, the bottom of the connecting rod 704 is sleeved on the surface of the sliding post 6 and is slidably connected to the sliding post 6 through a linear bearing.

[0039] The above scheme is adopted as follows: by setting up motor 701, the screw 702 can be driven to rotate; by setting up screw 702, the push plate 703 can be driven to rise and fall; by setting up push plate 703, the connecting rod 704 can be driven to rise and fall synchronously; by setting up connecting rod 704, the sliding column 6, the support frame 5 and the basket 2 can be driven to rise and fall synchronously.

[0040] The working principle of this utility model:

[0041] In use, the operator places the end cap to be cleaned into the inner cavity of the mesh basket 2, and then starts the motor 701 to rotate forward, driving the screw 702 to rotate. During the rotation of the screw 702, it will drive the push plate 703 to move downward. The push plate 703 will drive the connecting rod 704 to move downward synchronously. The connecting rod 704 will drive the mesh basket 2 to move downward synchronously through the sliding column 6, so that the end cap of the inner cavity of the mesh basket 2 enters the inner cavity of the ultrasonic cleaner 1 for cleaning.

[0042] Simultaneously, during the process of moving the basket 2 downwards, the linkage rod 401 will also move downwards synchronously. The linkage rod 401 will drive the moving wheel 403 to move along the trajectory of the inner cavity of the stroke hole 8 through the connecting column 402. During the movement, the moving wheel 403 will drive the connecting column 402 to move back and forth. The connecting column 402 will drive the basket 2, the sliding column 6 and the support frame 5 to move back and forth synchronously through the linkage rod 401. During the back and forth movement of the basket 2, the end cap of the inner cavity will shake.

[0043] During the cleaning process of the end cap inside the ultrasonic cleaner 1, the motor 701 intermittently reverses forward and backward, causing the basket 2 to reciprocate up and down inside the ultrasonic cleaner 1. During the reciprocating up and down process, the basket 2 also moves back and forth, causing the end cap inside the basket 2 to shake, thereby improving the cleaning effect of the end cap. When the end cap is cleaned, the motor 701 is started to reverse, causing the basket 2 to move upward and reset, thereby removing the end cap from the inner cavity of the ultrasonic cleaner 1, completing the work.

[0044] In summary, this surface treatment equipment for end cap processing, through the coordinated use of a mesh basket 2, a protective frame 3, a pushing device 4, a support frame 5, a sliding column 6, and a lifting device 7, solves the problem of existing ultrasonic cleaning machines requiring operators to first place the end cap to be cleaned in the inner cavity of the mesh basket, then manually place it into the inner cavity of the ultrasonic cleaner for cleaning, and finally manually remove the mesh basket from the inner cavity of the ultrasonic cleaner after cleaning. This process is time-consuming and labor-intensive, and during the cleaning process, the end cap is usually stationary in the inner cavity of the mesh basket, which may result in the contact area between the end cap and the mesh basket not being adequately cleaned, thus affecting the cleaning effect of the end cap.

[0045] It should be noted that the motor is a device or equipment that exists in the prior art, or a device or equipment that can be implemented by the prior art, and the specific composition and principle of the power supply of the motor are clear to those skilled in the art, so they will not be described in detail.

[0046] In this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0047] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A surface treatment apparatus for end cap processing, comprising an ultrasonic cleaning machine (1), characterized by: The ultrasonic cleaner (1) has a mesh basket (2) inside its cavity, a protective frame (3) on its top, a pushing device (4) on the left and right sides of the top of the mesh basket (2), a support frame (5) on the top of the rear side of the mesh basket (2), a sliding column (6) on the inner side of the support frame (5), and a lifting device (7) that works in conjunction with the sliding column (6) on the rear side of the ultrasonic cleaner (1).

2. The surface treatment equipment for end cap processing as described in claim 1, characterized in that: The bottom of the protective frame (3) is fixedly connected to the ultrasonic cleaner (1), the front side of the support frame (5) is fixedly connected to the basket (2), and the front and rear sides of the sliding column (6) are fixedly connected to the support frame (5) and the basket (2) respectively.

3. The surface treatment equipment for end cap processing as described in claim 1, characterized in that: The protective frame (3) has stroke holes (8) on the left and right sides of its inner wall that are used in conjunction with the pushing device (4). The protective frame (3) has a rectangular through hole (9) on its rear side. The inner cavity of the rectangular through hole (9) is provided with a limiting post (10) that is used in conjunction with the lifting device (7). The top and bottom of the limiting post (10) are fixedly connected to the inner wall of the rectangular through hole (9).

4. The surface treatment equipment for end cap processing as described in claim 1, characterized in that: The pushing device (4) includes a linkage rod (401), a connecting column (402) is provided on the left side of the linkage rod (401), and a moving wheel (403) is provided on the left side of the connecting column (402).

5. The surface treatment equipment for end cap processing as described in claim 1, characterized in that: The lifting device (7) includes a motor (701), a screw (702) is provided on the top of the motor (701), a push plate (703) is sleeved on the surface of the screw (702), and a connecting rod (704) is provided at the bottom of the push plate (703).

6. The surface treatment equipment for end cap processing as described in claim 4, characterized in that: The bottom of the linkage rod (401) is fixedly connected to the basket (2). The side of the connecting post (402) near the linkage rod (401) is fixedly connected to the linkage rod (401). The side of the connecting post (402) away from the linkage rod (401) passes through the stroke hole (8) and extends into the inner cavity of the stroke hole (8) to be rotatably connected to the moving wheel (403). The side of the moving wheel (403) near the inner wall of the stroke hole (8) contacts the inner wall of the stroke hole (8).

7. The surface treatment equipment for end cap processing as described in claim 5, characterized in that: The front side of the motor (701) is fixedly connected to the ultrasonic cleaner (1), the bottom of the screw (702) is fixedly connected to the output end of the motor (701), the rear side of the push plate (703) is threadedly connected to the screw (702), the front side of the push plate (703) passes through the rectangular through hole (9) and extends to the inner side of the protective frame (3) and is fixedly connected to the connecting rod (704), the middle of the push plate (703) is sleeved on the surface of the limiting post (10), the bottom of the connecting rod (704) is sleeved on the surface of the sliding post (6) and is slidably connected to the sliding post (6) through a linear bearing.

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